Town & Country Fireplaces TCWS54 SERIES D User manual

180416-12 TCWS54_NG03D 5056.42521032D
TCWS54
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
PART# TCWS54.NG03D
For TCWS Series D
Fireplaces
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Visit www.townandcountryfireplaces.net for the most up-to-date version of this manual

Figure 1: TCWS54 Black Diamond Burner parts.
TCWS54_NG03D_180416-12
Contents of Package
1 BURNER TRAY
2 BURNER ASSEMBLIES
Figure 2: Instruction book. Figure 3: Glass media.
2

Figure 4: Installing right burner. Figure 5: Attaching pilot to burner tray.
Figure 6: Tilting burner tray to install. Figure 7: Screwing down the burner tray.
TCWS54_NG03D_180416-12
Black Diamond Burner Installation
FIRST HOLE POSITION
If converting to propane see conversion instructions on page #5 before proceeding.
Install panels according to the TCWS.54D Installation and Operating manual prior to burner installa-
tion. (Page 28)
NOTE: check air shutter for
correct fuel setting before
proceeding further. Both burner
shutters are to be set the same,
fully closed for natural gas. 13/64
(0.2)” open for LP.
1. Install one of the two burners into the right side of the rebox by laying into location trough and sliding to the
right to engage the venturi tube over the orice. Insert the 2nd burner from the left so that it butts up to the
previously placed right side burner (Figure 4).
2. Ensure that the Pilot is attached to the burner support rail with a screw in the rst hole (Figure 5).
3. Tilt the burner tray into the unit and place on top of the manifold brackets and over top of the pilot (Figure 6).
4. Secure the burner tray to manifold brackets using eight screws (Figure 7).
CAUTION: The burners should
be tightly butted up against each
other at the center to ensure
correct operation.
3

Figure 8: Applying glass media. Figure 9: Placing rear trim.
Figure 10: Positioning front trim. Figure 11: Front trim.
TCWS54_NG03D_180416-12
WIDE EDGE TO FRONT OF
FIREPLACE WITH FRONT
TRIM, TO THE REAR OF THE
FIREBOX FOR REAR TRIM.
5. Place glass media into the burner tray and brush smooth so that a very light layer covers the burners
(Figure 8).
6. Place rear porcelain trim, wide edge, against the back panel and press down over the pre-bent tabs on
the burner tray (Figure 9).
7. Place the front porcelain trim so that it rests on the front shelf of the rebox and is snug against the rebox
frame (Figure 10). Ensure that the wide edge of the trim is against the rebox frame (Figure 11).
NOTE: Too much glass media will cause sooting and improper flame pattern.
4

Figure 12: Burner tray removal. Figure 13: Removing the orice.
TCWS54_NG03D_180416-12
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the
manufacturer's instructions and all applicable codes and requirements of the authority having
jurisdiction.
If the information in these instructions is not followed exactly, a fire, explosion or production of
carbon monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit.
The installation is not proper and complete until the operation of the converted appliance is
checked as specified in the manufacturer's instructions supplied with the kit.
If the unit is to be used with propane, convert as follows using the components supplied with the
TCWS 54 Propane Conversion Kit p/n TCWS54DLPKIT which includes Propane orifice and Conversion
Label.
CAUTION
The gas supply and electrical power shall be shut off before proceeding with the conversion.
Note:
Factory supplied components must be used to ensure correct input. After conversion, conrm proper manifold pressure.
Propane Conversion
1. If installed remove the glass media from the burners.
2. If installed remove the burner tray from the manifold brackets (Figure 12).
3. Remove burners.
4. Using a 1/2” wrench, undo the natural gas burner orice (Figure 13). Apply a small amount of pipe joint
compound to the threads of the propane burner orice (marked 1.70mm) to ensure a good seal, before
screwing it into the tting.
5

Figure 16: Natural gas position.
Figure 14: Air shutter gap. Figure 15: Loosening the pilot.
For complete conversion valve installation instructions, refer
to the instruction book included in the SIT conversion kit.
TCWS54_NG03D_180416-12
WARNING: Both the control box shield and the access panel must be reinstalled after conversion/
installation or servicing has been completed. Failure to do so will cause overheat ing and premature
failure of the control system.
5. Loosen the primary air shutter screw, open shutter to give a gap of 13/64” (0.2”) and re-tighten. Repeat
on other burner (Figure 14).
6. With a 7/16” wrench loosen the pilot head on the pilot assembly (Figure 15).
7. Slide the pilot adjustment band over and ensure that the hole in the orice band is showing (Figure 17).
8. Update Propane Conversion Sticker with date and name after conversion is nished (Figure 19).
Figure 17: Liquid propane position.
ADJUSTMENT BAND
ADJUSTMENT BAND
6

ADD DATE
ADD NAME
Figure 19: Conversion label
5052.52088D.
Figure 20: Gas pressure adjustment
tting.
Figure 21: Gas pressure adjustment
location.
Figure 22: Gas pressure test ports.
Figure 18: Main burner orice.
MAIN BURNER (1.70 mm)
ORIFICE (5022.94)
TCWS54_NG03D_180416-12
Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply
pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
Supply
Pressure
Manifold
Pressure
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Gas Pressure Check
7

Figure 23: Example of desired ame appearance.
TCWS54_NG03D_180416-12
The air shutter on the burner tube controls the primary combustion air. It is set to the closed position at the
factory for natural gas fuel. For LP see Pg.6. Some adjustment may be necessary to obtain desired ame and
to eliminate carbon deposits. Evaluate ame appearance after the replace has reached operating tempera-
ture. See Fig. #25 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the ames are long, dark
and stringy. The shutter may also be opened to lessen the ame height.
Burner Flame Adjustment
NOTE:
Proper air shutter setting is required.
The flame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts
and window glass. Allow the fireplace to run for 30 minutes before evaluating flame appearance.
8

NOT SHOWN
*
*
TCWS54_NG03D_180416-12
ITEM.......DESCRIPTION......................................................... PART NO.
#1..........BLACK DIAMOND BURNER ......... TCWS.54NG03.C2
#2..........GLASS MEDIA (2 required).................... TCRP.501201
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
Replacement Parts
1
9

TCWS54_NG03D_180416-12
10

TCWS54_NG03D_180416-12
11

For support, please contact your retailer.
Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
Printed in Canada
© 2016 Copyright Pacic Energy Fireplace Products LTD
Reproduction, adaptation, or translation
without prior written permission is prohibited,
except as allowed under the copyright laws.