Tracmaster CAMON TC07 Operating manual

CAMON
MAINTENANCE GUIDE
TC07
TURF CUTTER

TC07 Turf Cutter
MAINTENANCE GUIDE
Contents
TC07/1003/MG/1
THIS GUIDE CONTAINS THE FOLLOWING INFORMATION:
1. Maintenance Overview
2. Trouble-Shooting Guide
3. Changing the Crankshaft Drive Belt
4. Replacing the Wheel Drive Belt

TC07 Turf Cutter
MAINTENANCE GUIDE
Maintenance Overview
TC07/1003/MG/2
OPERATION DAILY EVERY
WEEK
EVERY
MONTH
ENGINE Check engine oil level 10W/40
See separate engine manual
X X
Check condition of blade X
Check driving belts X
Check clutch operation X
Check operating lever and cable X
Tighten all nuts and bolts X
Lubricate wheel bearings X
Check tyre pressures (20psi) X
Lubricate sliding clutch and shaft X
MACHINE
Lubricate drive chain X
NOTE:
* DO NOT allow maximum engine speed to exceed 2800rpm.
* DO NOT pressure wash the transmission assembly.

TC07 Turf Cutter
MAINTENANCE GUIDE
TC07/1003/MG/3
Trouble-Shooting Guide
PROBLEM POSSIBLE CAUSE REMEDY
No drive to blade Loose engine belt Tighten belt
Poor wheel drive Loose drive belt Tighten belt
Poor cutting performance Blunt or damaged blade Straighten, sharpen or
replace blade
Machine does not go in a
straight line
Incorrect tyre pressures Check pressure at 15psi
NOTE:
* DO NOT allow maximum engine speed to exceed 2800rpm.

TC07 Turf Cutter
MAINTENANCE GUIDE
Changing the
Crankshaft Drive Belt
TC07/1003/MG/4
PIVOT POST
RETAINING NUTS
BLADE ARM ASSEMBLY
BLADE BOLTS
BLADE
CRANKSHAFT
PULLEY
CLUTCH
ENGINE BOLTS
RIGHT-HAND GUARD
INSTRUCTIONS
1. Remove the right hand guard.
2. Remove the blade bolts and take off the blade.
3. Remove the blade arm assembly retaining nuts.
4. Pull the blade arm assembly off the pivot post and crankshaft.
5. Remove the belt from the pulley and clutch.
6. Fit the new belt.
7. Adjust the belt tension by undoing the engine bolts and moving the engine in its mounting slots.
8. Tighten the engine bolts.
9. Re-assemble in reverse order.

TC07 Turf Cutter
MAINTENANCE GUIDE
TC07/1003/MG/5
PIVOT POST
BELT TENSIONER
CARRIER BOLTS
REMOVE AND CHANGE BELT HERE
GEARBOX PULLEY
SPACER
CRANKSHAFT
CRANKSHAFT
CRANKSHAFT
BB
AA
CRANKSHAFT
BEARING
GRUB SCREWS
LEFT-HAND GUARD
BEARING CARRIER
RETAINING NUTS
BLADE ARM ASSEMBLY
BLADE BOLTS
BLADE
LEFT-HAND CHASSIS WITH BEARING REMOVED
LEFT-HAND CHASSIS
Replacing the
Wheel Drive Belt
INSTRUCTIONS
1. Remove the left hand guard.
2. Remove the blade.
3. Remove the nuts off the crankshaft (A) and pivot post (B).
4. Pull the blade arm assembly off.
5. Remove the spacer from the crankshaft.
6. Release the belt tensioner and roll the belt off the gearbox pulley.
7. Undo the two grubscrews in the crankshaft bearing.
8. Remove the carrier bolts from the bearing carrier.
9. Pull the crankshaft bearing off the crankshaft.
10. The belt can now be removed and replaced through the side of the chassis.
11. Reverse this process to reassemble and set the belt tensioner. Use a little blue loctite on the
grubscrews and do not overtighten them.

Teknol House | Victoria Road | Burgess Hill | RH15 9LH
T: 01444 247689 | F: 01444 871612 | www.tracmaster.co.uk