Tractel tralift 19709 User manual

Manual Chain Hoists
Operation, Maintenance and Parts Manual
tralift®
Rated Loads: 1/2, 1, 1 1/2, 2 , 3 / 5,10, 20 T
Meets or exceeds standards and requirements established by
AN I standards ME B30.16 and H T-2M
WLL 500 lbs to 40,000 lbs
Follow the instructions and warnings for
inspecting, maintaining and operating this hoist.
The use of any hoist presents some risk
of personal injury or property damage.
That risk is greatly increased if
proper instruction and warnings are not
followed. Before using this hoist, each operator
should become throughly familiar with all
warnings, instructions and recommendations in
this manual.
RETAIN THI MANUAL FOR FUTURE
REFERENCE AND U E.
Forward this manual to operator.
Failure to operate equipment as directed in manual
may cause serious injury or death.
Before installing hoist, fill in the information below.
Rated Load:
Serial Number:
Purchase Date:

2
Table of Contents
1) Introduction
2) Installation
3) Operation
4) Inspection
4.1) Service Schedule
4.2) Frequent Inspection
Operation
Hooks
hain
Lubrication
4.3) Periodic Inspection
Load Block
Brake
hain Sheaves
Hooks
Load hain
Hand hain
Fasteners
Labels & Tags
Supporting Structure
4.4) Lubrication
4.5) Testing
5) Maintainance
5.1) Removing the Handwheel over
5.2) Installing New Hand hain
5.3) Installing New Load hain
5.4) Installing a New Load Hook
5.5) Brake Replacement
6) Troubleshooting
7) Removal from service
and storage
8) Product improvements
9) Technical data
9.1) New Style
Exploded View
9.2-9.7 New Style
Spare Parts List
10) Label & Tags
11) Warranty information
11.1) Parts Depot & Service
Page
8
9
9
10
10
10
10
13
14
Page
14
14
14
15
16
17
18
18
18
19
20
21 - 26
27
32
32
Manual Chain Hoists
Operation, Maintenance and Parts Manual
tralift®

3
IMPORTANT
This manual contains information describing inspection and repair procedures for the equipment
described herein and is made available for qualified technicians only. To ensure proper safety, all
persons involved in operation of this equipment must be properly trained and thoroughly familiar
with the correct inspection and repair procedures. These persons shall also be familiar with all
applicable ANSI standards (ASME B30.16 and HST-2M) and/or other federal, state, provincial and
local standards which may apply.
Inspection, Repair & Parts Manual
tralift®- Manual Chain Hoists
Explanation of Symbols used in this manual
Symbol Code Word Meaning Possible consequence of
non-compliance
WARNING IMMEDIATE or possibly
imminent danger: Fatal or serious injuries!
AUTION Possibly dangerous
situation:
Minor injuries to
persons!
NOTE Possibly dangerous
situation:
Damage to equiptment or it’s
surroundings
n/a
Instruction for docu-
mentation in writing
(i.e record keeping)
n/a
Rated Loads: 1/2, 1, 1 1/2, 2 , 3 / 5,10, 20 T

4
READ T IS GENERAL WARNING FIRST
IN HOI TING OPERATION , AFETY AND PROPER OPERATION I A MATTER
OF LIFE OR DEATH FOR
RIGGER , OPERATOR AND BY- TANDARD .
THI WARNING I YOUR HARE OF DUTIE FOR ACHIEVING AFETY.
TANDARD HAND IGNAL FOR CONTROLLING HOI T
GENERAL WARNING

5
YOUR DUTY TO UNDERSTAND AND COMPLY
1) It is the rigger’s and the operators" responsibility,
and their employer’s responsibility, if they
operate under an employer’s control, to strictly con
form to the following warnings. Be familiar with and
understand hand signals.
2) It is imperative for safety and efficiency of the
operations that this manual be read and FULLY
UNDERSTOOD by the rigger and the operator
before rigging or operating the tralift. ALL
INSTRU TIONS contained herein must be carefully
and strictly FOLLOWED, including applicable
guidelines for safe practice.
3) Should you hand over a tralift, under whatever
conditions, to any party operating out of your
control, you must join a clean copy of this manual
and draw other party’s attention that strictly
following all the instructions therein is a matter of life
or death.
4) Before rigging and operating this tralift hoist, the
rigger and the operator must become aware of all
the requirements of federal, state, provincial and
local safety regulations not only applicable to the
tralift hoist but also to the entire suspended system
and any component of it.
5) Tralift may be used in the design and manufacture
of cranes or monorails. Additional equipment or
devices may be required for crane and monorail to
comply with applicable crane design and safety
standards. The crane designer, crane manufactur
er, or user is responsible for furnish these additional
items for compliance. Refer to ANSI/ASME
B30.17, “Safety Standard For Top-Running Single
Girder ranes”, ANSI/ASME B30.2 “Safety
Standard For Top-Running Double Girder ranes”,
and ANSI/ASME B30.11 “Safety Standard For
Underhung ranes and Monorails”
6) Never use the tralift hoist for any job other than
lifting materials according to the instructions of
this manual.
7) Never lift people or near people. Warn people of an
approaching load.
8) Never use a tralift hoist which has been modified.
9) Never load the tralift hoist above its rated load
capacity.
a) minimize swing the load or load hook.
b) maintain firm footing when operating lifting
equipment.
c) avoid sudden acceleration and deceleration.
d) concentrate on operating the hoists, and do not
allow attention to be diverted while operating the
equipment.
e) stop hoist in a controlled manner when the
operator has doubt as to the safety of the
operations.
Lift operations shall resume only after safety
concerns have been addressed.
f) lift the load block above the highest moveable
obstruction under the hoist when the hoist not in use
10. Never use the tralift®if the load is NOT free to
move.
YOUR DUTY TO INSPECT AND MAINTAIN
11) Keep this manual available at all times for easy
reference whenever required. Extra opies are
available from the supplier.
12. arefully take notice of all the labels and name
plates fixed to the tralift®(see page 21). Never rig
or operate the hoist if any label or nameplate,
normally fixed on the hoist is obscured or missing.
Tractel® will supply extra labels and nameplates on
customer’s request.
13) A careful and regular inspection of the tralift®hoist,
its load chain, hooks and other components of the
installation is part of the safety requirements. If you
have any questions, call Tractel®
14) A careful and regular inspection of the tralift hoist,
its load chain and other omponents of the
installation is part of the safety requirements. If you
have any question, call the supplier.
15) Do not use a hoist with twisted, kinked, damaged or
worn load chain.
16) Shut down a hoist that malfunctions or performs
unusually and report such malfunction.
17) Do not attempt to lengthen or repair load chain.
18) Make sure hoist limit switches function properly.
19) Do not use a hoist with twisted, kinked, damaged
or worn load chain.
20) Shut down a hoist that malfunctions or performs
unusually and report such malfunction.
21) Do not attempt to lengthen or repair load chain.
22) Make sure hoist limit switches function properly.
READ THIS GENERAL WARNING FIRST
In hoisting operations, safety and proper operation is a matter of life or death for riggers, operators and by-standers.
This warning is your share or duties for achieving safety.
GENERAL WARNING

6
YOUR DUTY TO TRAIN AND CONTROL PEOPLE
23) An operator must not be assigned to a hoisting job
or to rigging for the job, if that person is not :
a) mentally or physically fit for that purpose
b) competent for the job to be performed
c) familiar with all applicable safety rules and
requirements
d) familiar with the scaffold equipment as rigged
e) nothing trained for working under the above
requirements.
24) Never disassemble the tralift by yourself or by your
staff. Except for the operations described in this
manual, the maintenance of the tralift hoists, as
well as disassembly and repair, must be exclusively
done by qualified repairers authorized in writing by
the supplier. tralift spare parts in accordance with
the serial number of each machine must be
exclusively utilized. No substitutions are allowed.
25) Never let the tralift hoist and other equipment of a
suspended system be managed or operated
by a person other than authorized and assigned to
the job.
26) Operator training must be set up by a competent
person of the company, or of it's technical
consultant, according to the working conditions, prior
to putting the equipment into operation : contact
TRACTEL Inc.
27) Every suspended job must be placed under the
control of a person having the required competence
and the authority for checking that all the
instructions prescribed by this manual be regularly
and efficiently carried out.
YOUR DUTY OF SAFETY BEYOND THE tralift®
As being only one piece of the system, the tralift hoist can
contribute to the required SAFETY ONLY, IF …
28) it is fitted on compatible equipment.
29) Other components meet the requirements of the
applicable safety regulations and are of the proper
quality, and assembled to form a safe system.
30) Every upper support is stable, sufficiently strong,
according to the load either static and dynamic.
31) Supporting structure provides the requested
resistance to every load to be applied either static
or dynamic, during operating the equipment.
32) All the requirements in strength and resistance are
obtained with the necessary safety factor (see
regulations and professional standards).
33) All the calculations, design and subsequent work
necessary to the above requirements have been
made by a competent person on the basis of
proper technical information regarding the site.
YOUR DUTY TO AVOID TAKING C ANCES
34) Do not leave load supported by the hoist
unattended unless specific precautions have been
taken.
35) Should you decide that the tralift hoist is no longer
to be used, take precautions in disposing of it so
that it cannot be used anymore.
36) Tralift hoist MUST NOT be used in explosive
atmosphere. It has not been designed for such an
application.
37) Do not operate unless load is centered under hoist.
38) Protect the hoists load chain from weld splatter or
other damaging contaminents.
39) Do not operate hoist when it is restricted from
forming a straight line from hook to hook or lug to
hook (optional) in the direction of loading.
40) Do not use load chain as a sling or wrap chain
around load.
41) Do not apply the load to the tip of the hook or to the
hook latch.
42) Never operate a hoist unless load slings or other
approved attatchments are properly sized and seated
in the hook saddle.
FOR LIFTING PEOPLE OR OTHER
APPLICATIONS CONTACT:
Tractel®Inc. for USA
or
Tractel®Ltd. for Canada
AN ULTIMATE RECOMMENDATION
Never neglect means to improve safety. Due to the
risks inherent in the use of lever hoists, the supplier
strongly recommends that every* bravo®lever hoist be
fitted with an optional overload device when one is
available. Ask your supplier for information on the
optional overload device.
In order to keep improving its products, Tractel®
reserves its right to apply any modification at any
time to the product described in this manual.
The companies of The Tractel®Group and their appoint-
ed repairers will supply on request their documentation
regarding other Tractel®products available: lifting and
pulling machine and their accessories, site and facade
access equipment, handling equipment, safety devices
for load, personal fall protection equipment, load and
tension indicators, etc.
Go to www.tractel.com
The Tractel®network can supply an after sales and peri-
odic inspection service.
* Not available in the 1/4T and 1T models

7
WLL
lbs
No.
of falls
Hand
maxi
load
(lbs)
Load
chain
(inch)
Hand
chain
(inch)
Hoist
weight
+ chain
(lbs)
Weight
of chain**
suppl. by
m
(lbs)
Dimensions
500 1 24.25 0.16x0.47 0.09x0.55 8.82 1.19 3.94 4.33 0.61 9.06
1000 1 46.30 0.20x059 0.20x0.94 19.84 3.31 5.20 4.41 0.91 13.39
2000 1 74.96 0.24x0.71 0.20x0.94 26.46 3.75 6.14 5.28 1.06 15.35
3000 1 83.77 0.31x0.94 0.20x0.94 41.89 5.07 7.72 5.91 1.22 18.50
4000 2 79.37 0.24x0.71 0.20x0.94 39.68 5.51 6.14 5.28 1.38 20.87
4000 1 88.18 0.31x0.94 0.20x0.94 44.09 5.07 9.02 6.10 1.38 23.82
6000 2 92.59 0.31x0.94 0.20x0.94 61.73 8.16 7.72 5.91 1.54 24.80
10.000 2 99.21 0.39x1.18 0.20x0.94 90.39 11.68 9.02 6.73 1.77 28.74
20.0001 4 103.62 0.39x1.18 0.20x0.94 174.16 21.38 15.55 6.73 2.24 36.22
40.000* 8 110.23 0.39x1.18 0.20x0.94 392.42 42.77 25.28 7.87 2.95 41.34
A B H mini
(inch) (inch) (inch) (inch)
WLL 500 lbs to 4000 lbs WLL 4000lbs to 10.000 lbs WLL 20.000 lbs
* Model available on special order ** Weight of load chain and han chain
Incorrect set up
Dangerous
orrect set up

8
1) INTRODUCTION
The tralift® is a portable manual chain hoist for lifting loads that is normally used on a fixed
anchor point or with suspension trolleys. Information about suspension trolleys can be obtained
from TRA TEL IN ./LTD. by request.
The tralift® uses a double spur gear mechanism that is designed to provide optimum working
efficiency. It is also lightweight and requires limited headroom.
tralift® is supplied with a standard 10-foot (3 m) lift of ISO grade 80 minimum load chain (except
fi ton with grade 60 minimum load chain). The hand chain supplied with all models is 5x24 mm.
An optional load-limiting device is available as well as a special corrosion resistant chain.
Additional information can be obtained from TRA TEL IN ./LTD. by request.
A serial number is engraved on the label of every hoist (see Figure 18, page 27). Please refer to
this number whenever inquiries are made regarding your hoist or parts for it.
1 - Fall Model 2 - Fall Model 4 - Fall Model
1/2, 1, 11/2, 2 ton 3, 5 ton 10 ton
Figure 1 Figure 2 Figure 3
Table 1
Maximum Capacity (tons) 1/2 1 11/2 2 3 5 10 20 (not shown)
Code # 19709 19719 19729 19739 19749 19759 19769 19779
Number of Falls 1 1 1 1 2 2 4 8
Load Chain (mm) 5x15 6x18 8x24 8x24 8x24 10x30 10x30 10x30
Shipping Wt (w/ standard lift)
20 lbs. 27 lbs. 42 lbs. 40 lbs. 62 lbs. 90 lbs. 174 lbs. 393 lbs.
9 kg 12 kg 19 kg 18 kg 28 kg 41 kg 79 kg 178 kg

2) INSTALLATION
Before installing the tralift® make the following
checks:
2.1. heck that the hoist is in good condition.
2.2. heck that the correct capacity hoist
is to be used.
2.3. When using a hoist with 2 or more falls
of load chain ensure that there is no
twisting.
2.4. heck that the load chain is correctly fit-
ted with the link welds on the outside of
the load sheave especially when lifts
other than the standard 3 metres are
used.
2.5. heck that the anchor point is suffi
cient to take the intended load.
Once these checks have been carried out and
the hoist is installed on its anchor point the
following procedure should be carried out
before any work commences :
2.6. heck that the hoist is correctly
attached to the anchor point and the top
hook safety catch is closed.
2.7. heck that the load chain has not
become twisted during installation.
2.8. Without load check that the up and
down functions operate correctly.
2.9. When using the hoist with a push
suspension trolley, without load, check
that the trolley moves freely. If using a
geared suspension trolley, without load,
check the direction of movement by
pulling on the trolley hand chain.
The user should check that :
- The hooks and catches are in good
condition.
- The anchoring accessory of the load
seats fully in the hook and does not
prevent the catch from closing
(see illustration).
- The load on the hoist is free to align
itself with the machine's anchor
point.
3) OPERATION
The tralift® chain hoist is operated by means
of a hand chain which is pulled by the
operator to lift or lower a suspended load.
With the handwheel casing facing towards the
operator the following procedure actions lifting
and lowering:
3.1. To lift pull the right hand chain.
3.2. To lower pull the left hand chain.
It is not recommended to pull the hand chain
at excessive speed as this will lead to an
uneven movement of the load. It is recom-
mended to pull the hand chain in a steady
movement to prevent any unnecessary jerking
of the load.
9
WARNING

4) INSPECTION
4.1 Service Schedule
To ensure safe and satisfactory operation,
authorized and trained technicians who can
recognize worn and hazardous parts must
regularly inspect the hoist. Required intervals
of inspection are reliant on the individual
application of the hoist and are dependent on
many factors. Inspection schedules vary
taking into consideration the loads lifted,
working conditions (including dust, moisture,
temperature, etc.) and any other factors that
may deteriorate or damage the machinery.
Following is a recommended maintenance
schedule.
4.2 Frequent Inspection
For normal operation, the tralift® should be
inspected at the beginning of each month as
well as throughout any operation for the
following items. If any deficiencies are
noticed, the hoist must immediately be
removed from operation until serviced by an
authorized technician.
1) Operation - heck for visual or audible
signs that may indicate a potential problem.
Operate the hand chain and notice the
distinctive "clicking" sound as well as the
smoothness of operation. Pay attention to the
movement of each chain and be certain the
load chain stops moving at the same time as
the hand chain.
2) Hooks - Visually check for any signs of
wear or damage including increased throat
width, bent shanks, twisted hooks, cracking or
any other defects.
heck latches for proper operation. See page
9, section 5 for a description of how to look for
damage.
3) Chain - Ensure there is no twisting in any
section of any chain.
4) Lubrication - The entire load chain
should be lubricated each week for extended
longevity. For severe or corrosive conditions
more frequent lubrication may be necessary.
SAE 50 to 90 EP oil is recommended.
The same lubricant should be applied to the
hook and latch. Rust and abrasives may be
removed by using a acid free solvent followed
by a thorough lubrication.
DO NOT USE CAUSTIC ACID
TO CLEAN C AIN.
4.3 Periodic Inspection
For normal service it is recommended that the
tralift® be thoroughly inspected quarterly.
Written records should be kept on all periodic
inspections to ensure continual evaluations of
the hoists. A qualified technician must per-
form these inspections.
1) INSPECTION OF ALL ITEMS LISTED
BELOW RE UIRE FRE UENT
INSPECTION
2) Load Block - Inspect for any evidence of
wear, damage, sharp edges, deformation or
contaminants. Ensure that both chains travel
properly through the hoist without incident.
If any problems are noticed, disassemble the
unit and further inspect all gears, shafts,
bearings, sheaves, chain parts, springs and
covers. Replace or repair any component(s)
as necessary.
10
Inspection Schedule
Service Frequent Periodic
Normal Monthly Quarterly
Heavy Weekly Monthly
Severe Daily Weekly
Table 2
WARNING

3) Brake - Inspect for proper operation, ensur-
ing the brake does not slip while holding a load.
The hoist shall be capable of lifting 125% of the
rated load without any movement when the hand
chain is released. heck all surfaces for oil,
wear, deformation, cracks or foreign objects. If
any defects are noticed, disassemble and repair
or replace parts as needed (see page 17).
4) Chain Sheaves - Inspect for damage or
excessive wear that may affect hoist operation.
5) Hooks- Inspect both hooks for the following
conditions:
a) The hooks should rotate freely even
when under load.
b) Latches should be appropriately secured
in place and open/close properly.
c) Any signs of cracking (use of magnetic
particle or dye penetrants are
recommended).
d) Any indications of deformation including:
i) Throat Width
(1) New style hooks (see Figure 12,
page 16) have elongation marks
that are measured by comparing
the distances between pins 1 and 2
and pins 1 and 3. The difference
between these distances should be
no more than 5 mm as shown in
Figure 4.
ii) Twisting - heck for twisting of the hook
(Figure 5). Discard if twisted over 10°.
11
Figure 4
Figure 5
NOTE: See page 18 for serial numbers of new
style hoists

AFTER AN INTENSIVE PERIOD OF USE, T E C AIN
MAY S OW SIGNS OF ELONGATION OR WEAR
W IC COULD DAMAGE T E OIST OR CAUSE T E
CAIN TO BREAK. IT IS T EREFORE
RECOMMENDED T AT T E LIFTING C AIN IS
INSPECTED REGULARLY (Refer to Table 2). T E
C AIN S OULD BE MEASURED AND MUST BE
REPLACED IF T E MEASUREMENTS ARE GREATER
T AN T OSE GIVEN IN T E FOLLOWING TABLE.
In this case, it is also recommended that the
wear of the chain guide and the load sprocket
wheel is checked at an approved service shop.
For taking measurements the chain must be
cleaned with a solvent which is neither acid nor
caustic (use a white spirit type solvent).
In addition, when each link on a total length of
11 links Figure 6 has been examined, the chain
must be replaced if any of the following
is found:
• orroded or cracked links.
• Distorted or twisted links.
• Stretched or particularly worn links.
Do not expose the chain to temperatures
greater than 100° or to attack from
mechanical or chemical agents.
Lightly oil the load chain regularly with SAE 120
type oil or equivalent.
12
NOTE : Systematically or repeatedly stopping
and starting at the same place will cause more
rapid wear of the links which stop on the load
sprocket wheel. If the chain needs to be
replaced, this must be performed by a
TRACTEL approved service shop.
11 links
ø d p
Figure 6
Figure 7
Figure 8
CAUTION
WARNING
Lubricants must be handled and disposed of
according to local, state and federal
regulations.

7) Hand Chain - Inspection of the hand chain
involves the following tests:
a) There should be no twists throughout
the entire length.
b) Welds should be directed away from the
handwheel pocket.
c) heck each link for bending, pitting,
weld cracks, gouging or any other
irregularities.
d) If a " -Link" is being used, ensure it is
closed properly.
If any of these conditions are not met, replace
the entire chain before further use.
8) Fasteners - heck that all rivets, screws,
nuts, cotter pins and any other fasteners
belonging on the hoist are in place and are in
good condition.
9) Labels and Tags - heck for legibility and
presence (see page 27). Replace the labels
and tags if necessary.
10) Supporting Structure - Inspect all supports
for deformations or wear which may affect the
ability to support further loading.
4.4 Lubrication
If possible or unless stated otherwise, always
attempt to replace old lubricant before
reassembly of any components with a new
coating of lubrication. Use of thread lubricant or
anti-seize compound is recommended for
threaded shafts. For gears, use of EP 1 grease
is recommended for temperatures in the range
of -20 to 50 F (-29° to 10° ). EP 2 grease is
recommended for temperatures between 30° to
120° F (-1° to 49° ). The chain should be
lubricated with SAE 50 to 90 EP oil.
13
Check the wear at the articulation point:
dm= average diameter after wear.
d5 = sum of two links diameter together.
d3/d4 : refer to Figure 7.
dm = d3 + d4 < 0.9 d
2
Table 3
DO NOT USE CAUSTIC ACID
TO CLEAN C AIN.
Rated
Load
(ton)
Number
of falls
of chain
Loaded
chain x
pitch
(mm)
Diameter, d
(Figure 8)
Pitch, p
(Figure 8)
Max. L permit-
ted length for
11 links
(Figure 6)
Max wear on 1
link p 5%
Reject if
dm < to 0.9d
Reject if
d5 < to 1.8d
inches mm inches mm inches mm inches mm inches mm inches mm
1/2 1 5x15 0.197 5.0 0.591 15.0 6.634 168.5 0.620 15.75 0.177 4.5 0.354 9.0
1 1 6x18 0.236 6.0 0.708 18.0 7.800 198.0 0.744 18.90 0.213 5.4 0.425 10.8
11/2 1
2 1 8x24 0.315 8.0 0.945 24.0 10.610 269.5 0.992 25.20 0.283 7.2 0.567 14.4
3 1 8x24 0.315 8.0 0.945 24.0 10.610 269.5 0.992 25.20 0.283 7.2 0.567 14.4
5 2 10x30 0.393 10.0 1.180 30.0 12.990 330.0 1.240 31.50 0.354 9.0 0.709 18.0
10 4 10x30 0.393 10.0 1.180 30.0 12.990 330.0 1.240 31.50 0.354 9.0 0.709 18.0
20 8 10x30 0.393 10.0 1.180 30.0 12.990 330.0 1.240 31.50 0.354 9.0 0.709 18.0
WARNING

4.5 Testing
After any installation or repair, testing should be
performed to ensure smooth operation and
proper brake function. To test the hoist, first lift
a light load and then carefully lift 125% of the
rated load a few inches from the floor. Be sure
the brake holds the loads in both tests securely
before further lifting. No movement of the hook
should occur for any load within the rated hoist
capacity. Any testing should be performed by
qualified persons and documented in writing.
Refer to ASME B30.16 and HST-2M as well as
other pertinent federal, state, and local
regulations.
5) MAINTENANCE
5.1 Removing the andwheel Cover
a) If a load is attached to the hoist, it shall
be removed.
b) Signs and barriers shall be used on the
floor beneath the hoist where overhead
maintenance work creates a hazard.
Remove the handwheel cover by removing the
following items from the three bolts on the
cover:
>> 3 12mm nuts
>> 3 Locking washers (see Figure 9)
>> 3 Flat washers
5.2 Installing the New and Chain
1) Remove the old hand chain, if necessary,
by cutting or bending the " -link" (see
Figure 10).
2) ut a new hand chain to the correct length.
The length of chain needed is equal to
double the height of lift required. If desired,
subtract approximately 4 feet to keep the
hand chain from touching the floor during
operation.
3) Remove the handwheel cover as described
above.
4) Insert the first few links of the new chain into
the handwheel, being sure to direct the
welds away from the handwheel
5) Turn the handwheel until the chain begins to
emerge.
6) heck to be sure the links on the hand
wheel are correctly placed (welds directed
away from the handwheel).
7) Reinstall the handwheel cover.
8) Pull on the chain until a few feet are avail
able.
9) onnect both ends of the new hand chain
using a " -link".
10) lose the " -link" properly using a vise and
pliers.
14
Figure 9

5.3 Installing New Load Chain
1) Remove old load chain if necessary (the
chain can be cut if desired).
a) Load chains and hand chains should
be kept clean and free from any
coating or deposit that will build up and
change their dimensions or reduce
flexibility. The cleaning process shall
not damage these chains and any
solution used in the cleaning process
shall be acid free.
To remove chain from the chain shaft
(dead end):
i) Remove either cotter pin from the
chain shaft (page 20 to page 26 ).
ii) Slide the shaft out of the way.
iii) Remove the chain; cut old load
chain into small lenghts and discard
appropriately.
For hoists with more than one fall:
b) Load chains articulate slowly under
high bearing pressures and should be
lubricated as specified by the hoist
manufacturer. Hand chains are light
loaded and normally need little or
lubrication; how ever, the hoist manual
should be reviewed for specific
lubrication information.
To remove chain from the suspension
plate (dead end):
i) Remove the nut and bolt from the
suspension plate (page 20 to
page 26 ).
ii) Remove the chain and dispose of
properly.
2) ut a new load chain to the correct length.
The length of chain required is equal to
the desired lift times the number of falls
the hoist requires.
3) Remove the handwheel cover as
described on page 14.
4) Attach approximately 2 feet (1 m) of soft
wire to one end of the new load chain.
5) Insert the wire into the entry side of the
hoist, over the load sprocket, and through
the inside of the guide roller.
6) Position the load chain so the welds are
directed away from the chain sprocket.
7) Remove the wire and pull the hand chain
in the hoisting direction until about
6 inches (15 cm) of load chain have
emerged.
8) ontinue turning the handwheel clockwise
until only a couple of feet (1 m) of load
chain are left on the dead end.
9) While avoiding any twisting, secure the
dead end of the chain to the chain shaft or
suspension plate by:
a) Removing the cotter pin.
b) Slide the shaft out of the way.
c) Insert the last link of chain.
d) Slide the shaft through the last link.
e) Replace cotter pin.
10) Install the chain stop approximately 3 links
from the dead end (new style hoists have
a fixed chain stop).
11) Turn the handwheel counterclockwise until
a couple of feet (1 m) of the dead end are
available.
12) Install the hook as described in the
following section.
13) ontinue to turn the handwheel counter
clockwise until the hook is almost
completely hoisted.
14) heck for any twisting of the chain.
15) Ensure that the pawls on the side plate
(under the handwheel) are engaged
correctly (see Figure 16 on page 17).
16) Restall the handwheel cover.
15
C-Link
ONLY USE C AIN T AT IS
RECOMMENDED OR SUPPLIED
BY TRACTEL INC./LTD
Figure 10
WARNING

5.4 Installing a New Load ook
1) For models with one fall:
For new style hooks (see Figure 12):
i) Insert the last link into the hook
swivel.
ii) Secure with 10 mm bolt and nyloc
nut supplied with hook.
2) For models with two falls
(see Figure 13):
NOTE:
See page 19 for serial numbers of new style
hoists.
a) While avoiding twistng, pass the
dead end of chain through the idle
sheave on the bottom block
(page 20 to page 26).
b) Secure the dead end to the
suspension plate with bolt through the
last link of chain.
3) For the model with four falls, perform
the following while avoiding twisting of the
chain (Figure 12):
a) Pass the end through the first idle
sheave on the bottom hook block
(page 20 & 26).
b) Pass the end over the idle sheave on the
top hook block (page 20 to page 26).
c) Pass the end through the second idle
sheave on the bottom hook block.
d) Secure the dead end to the suspension
plate with bolt through the last link of
chain.
Twisting of the load chain can cause jamming
internally and cause the chain to break.
Also, the load chain must be reeved properly to
prevent the chain from coming off the load sheave.
Either of these conditions may allow the
load to drop.
16
New Style
Figure 11
Figure 10
Figure 12
CAUTION

5.5 Brake Replacement
1) Remove the handwheel cover as described
on page 17.
2) Remove the cotter pin from the 17 mm nut.
3) Turn the 17 mm nut counterclockwise to
remove. Note that the nut is not tight!
4) Remove the hand chain from the handwheel.
5) Turn the handwheel counterclockwise to
remove.
6) Remove and inspect/replace the ratchet
wheel and both friction disks (see Figures 13
and 14).
7) Reverse procedure to install.
17
Figure 13
Figure 14
T E BRAKE ASSEMBLY MUST BE FREE OF OIL AND
FOREIGN OBJECTS TO ENSURE SAFE OPERATION.
WARNING

18
6) TROUBLES OOTING
tralift® chain hoists are designed to be trouble-free when operated properly and routinely maintained.
However, from time to time certain problems may arise from unforeseen reasons. Qualified techni-
cians best identify the causes of these troubles. The following list should provide answers to the
most common problems associated with this product.
8) PRODUCT IMPROVEMENTS
New hooks, chain stops and anchor points have been supplied on hoists beginning with the follow-
ing serial numbers. Hoists that have serial numbers with an "A" prefix have the newest improve-
ment of sealed drive shaft bearings.
Rated Load (ton) 1/2 1 11/2 2 3 5 10 20
Serial # 008541 004799 008481 004879 008521 008536 014320 006720
PROBLEM POSSIBLE CAUSES COMMON REMEDIES
Hoist does not lift a load. Hoist is overloaded. Reduce load until within the rated load of the hoist.
Load does not stop immediate-
ly when hand chain stops.
Hoist is overloaded.
Brake is slipping.
Reduce load until within the rated load of the hoist.
heck for oil or wear on the friction plates and brake
adjustment.
Load chain binds. Damage to one of the following:
Load chain
hain sprocket (load sheave)
Driving shaft
Gears
Twisted load chain
Inspect and replace as necessary.
Hand chain binds Damage to one of the following:
Load chain
hain sprocket (load sheave)
Hand chain
Handwheel
Driving shaft
Gears
Inspect and replace as necessary.
Latch on load hook does not
open correctly or smoothly.
Broken/damaged latch
Bent or twisted hook (page 9)
Replace the hook or latch as necessary.
7) REMOVAL FROM SERVICE & STORAGE
When taking the hoist out of service, ensure that any load is placed safely and securely on the ground.
Also make sure that the load chain is slack enough to enable the bottom hook to be removed from the
load.
It is recommended that the hoist be stored hanging so that the load chain does not become tangled.
Store the hoist in a dry and weatherproof area. Before storage the load chain should be cleaned with
a soft brush and lubricated with machine oil (see page 10 to page 13).
Any hoist that has not been used within a period of one year must be checked as required by the
before outlined Periodic Inspection. All hoists that have been idle for a period less than one year
should be examined as previously outlined in the section titled Frequent Inspection. Standby hoists
must always be in operable conditions and therefore should be inspected on the same interval as a
hoist in service. For hoists subjected to abnormal conditions, these requirements should be adjusted
accordingly.
Table 4
Table 5

19
* not shown
1/2, 1, 1 1/2 ton 2, 3, 5 ton 10 ton
9) TEC NICAL DATA
- Item #’s shown are for standard machines with 10 ft. (3m) of lift, but are available up to 40 ft (12m).
- Load limiter is an available option.
Table 6
Table 7
Item # Rated Load Number of
Falls
Effort for Rated Load Load Chain Weight of Chain
tons kg lbs. kg mm lbs./ft kg/m
19709 1/2 500 1 46 21 5x15 1.0 1.5
19719 1 1000 1 77 35 6x18 1.2 1.8
19729 11/2 1500 1 86 39 8x24 1.5 2.3
19739 2 2000 2 77 35 6x18 1.8 2.7
19749 3 3000 2 86 39 8x24 2.5 3.4
19759 5 5000 2 93 42 10x30 3.6 5.3
19769 10 10000 4 99 45 10x30 6.5 9.7
19779 20* 20000 8 99 45 10x30 13.0 19.4
Item # Rated Load
Dimensions Weight of oist
w/chain (10’ of lift)
A B C min
tons kg inches mm inches mm inches mm inches mm lbs. kg
19709 1/2 500 5.2 132 4.4 112 0.9 23 13.4 340 20 9
19719 1 1000 6.1 156 5.3 134 1.1 27 15.4 390 27 12
19729 11/2 1500 7.7 196 5.9 150 1.2 31 18.5 470 42 19
19739 2 2000 6.1 156 5.3 134 1.4 35 20.9 530 40 18
19749 3 3000 7.7 196 6.1 150 1.5 39 24.8 630 62 28
19759 5 5000 9.0 229 6.7 171 1.8 45 28.7 730 90 41
19769 10 10000 15.6 395 6.7 171 2.2 57 36.2 920 174 79
19779 20* 20000 25.3 642 7.9 200 3.0 75 41.3 1.5 393 178

20
NOTE:
See page 21 for serial numbers
of new style hoists.
9.1 New Style - Exploded View