TREND BS/JIG User manual

BS/JIG
MANU/BS v1 25/3/11 16:33 Page 15

BS/JIG
-1-
The following symbols are used throughout this
manual:
Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.
Refer to the instruction manual of
your power tool.
This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
2006/42/EC (identified by the CE marking on the
power tool).
TECHNICAL DATA
Jig thickness 12mm
Cutter size for routing recess 12.7mm
Cutter size for drip groove R2.5mm radius
Guide bush size 30mm
Guide bush size (drip groove) 16mm
Standard corner radius 25mm
Reduced corner radius 7mm
Sink depth min. 440mm
Sink depth max. 515mm
Sink width max. 1050mm
Recess depth min. 445mm
Recess depth max. 520mm
Recess width max. 630mm or
1030mm*
Weight 3.68kg
* if overlapping the longer slots.
If you require further safety advice,
technical information or spare parts,
please call Trend Technical Support
or visit www.trend-uk.com
Dear Customer
Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.
This jig should give lasting performance if used
in accordance with these instructions.
CONTENTS
TECHNICAL DATA _____________________1
SAFETY ____________________________2-3
ITEMS ENCLOSED __________________4
DESCRIPTION OF PARTS_______________4
ACCESSORIES
– Recommended Cutters ________________5
– Sub-base Set ________________________5
– Guide Bushes________________________6
– Clamps _____________________________6
– Carry Case __________________________6
ASSEMBLY
– Measuring & Calculating Recess Size_____7
– Marking out the Recess _______________8
– Example ___________________________9
OPERATION
– Positioning the Jig on the Worktop ______ 10
– Routing the Worktop__________________11
– Routing the Water Drip Groove / Channel _11
– Reduced Radius Corner ______________12
MAINTENANCE ______________________12
ENVIRONMENTAL PROTECTION________12
GUARANTEE ________________________12
TROUBLESHOOTING _________________12
SPARE PARTS
– Spare Parts Diagram & List ____________IB
INTENDED USE
This jig is intended for use with a plunge router
fitted with suitable guide bush and router cutter
to rout the recesses into worktops for single or
double Belfast Sinks and Butler Sinks.
The jig also enables you to accurately rout the
drip channel groove on the underside of
worktops.
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BS/JIG
-2-
SAFETY
WARNING:
Observe the safety regulations in the
instruction manual of the power tool to be
used. Please read the following
instructions carefully. Failure to do so
could lead to serious injury. When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury. Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.
PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.
The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.
Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.
Users must be competent with
woodworking equipment before using our
products.
IMPORTANT NOTE:
Residual Risk. Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms. Power tools must
therefore always be operated with
caution!
General
1. Disconnect power tool and attachment
from power supply when not in use,
before servicing, when making
adjustments and when changing
accessories such as cutters. Ensure
switch is in “off” position. Always
ensure cutter has stopped rotating.
2. Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.
3. Keep children and visitors away. Do
not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area. Make the workshop child proof
with padlock and master switch.
4. Dress properly. Do not wear loose
clothing or jewellry, they can be
caught in moving parts. Rubber
gloves and non-skid footwear is
recommended when working
outdoors. Wear protective hair
covering to contain long hair.
5. Consider working environment. Do
not use the product in the rain or in a
damp environment. Keep work area
well lit. Do not use power tools near
gasoline or flammable liquids. Keep
workshop at a comfortable
temperature so your hands are not
cold. Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum. Use only
extension cables that are approved for
outdoor use.
6. The accessory or attachment must be
kept level and stable at all times.
7. Keep work area clean. Cluttered
workshops and benches can cause
injuries. Ensure there is sufficient
room to work safely.
8. Secure idle tools. When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.
9. For best control and safety use both
hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.
10. Always keep guards in place and in
good working order.
11. Remove any nails, staples and other
metal parts from the workpiece.
12. Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance. Do not
use damaged cutters. Follow
instructions for lubricating and
changing accessories. Keep handles
dry, clean and free from oil and
grease.
13. Maintain accessories. Do not use
damaged accessories. Only use
accessories recommended by the
manufacturer.
14. Check damaged parts. Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory. Protect tools from impact
and shock.
15. Do not use tool if switch does not turn
it on or off. Have defective switches
replaced by an Authorised Service
Agent
16. Don't over reach. Keep proper footing
and balance at all times. Do not use
awkward or uncomfortable hand
positions.
17. Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.
18. Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.
19. Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure. Periodically check when
machining over long periods.
20. Stay alert. Watch what you are doing.
Use common sense. Do not operate
tools when you are tired, under the
influence of drugs or alcohol.
21. Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn. All PPE must meet
current UK and EU legislation.
22. Do not leave tools running
unattended. Do not leave tool until it
comes to a complete stop.
23. Always clamp workpiece being
machined securely.
24. Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.
25. Vibration levels. Hand held power
tools produce different vibration
levels. You should always refer to the
specifications and relevant Health &
Safety Guide.
Routing Safety
1. Read and understand instructions
supplied with power tool, attachment
and cutter.
2. Keep hands, hair and clothing clear of
the cutter.
3. Remove adjusting keys and
spanners. Check to see that keys
and adjusting spanners are removed
from the router tool, cutter and
attachment before turning router on.
Make sure cutter can rotate freely.
4. Noise. Take appropriate measures
for the protection of hearing if the
sound pressure of 85dB(A) is
exceeded. Routing sound pressure
may exceed 85dB(A), so ear
protection must be worn.
5. Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.
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BS/JIG
-3-
6. Respiratory protection. Wear a face
or dust mask, or powered respirator.
Dust masks/filters should be changed
regularly.
7. Do not switch router on with the cutter
touching the workpiece. At the end of
the cut, release the router plunge and
allow spindle to stop rotating. Never
use the spindle lock as a brake
8. The direction of routing must always
be opposite to the cutter's direction of
rotation. Do not back-cut or climb-cut.
9. Check before cutting that there are no
obstructions in the path of the router.
Ensure there are no obstacles
beneath workpiece when cutting full
thickness, and that a sacrificial work
surface is used.
Router Cutter Safety
1. Cutting tools are sharp. Care should
be taken when handling them. Do not
drop cutters or knock them against
hard objects. Handle very small
diameter cutters with extra care.
Always return cutter to its packaging
after use.
2. Always use cutters with a shank
diameter corresponding to the size of
the collet installed in your tool.
3. The maximum speed (n.max) marked
on the tool, or in instructions or on
packaging shall not be exceeded.
Where stated the speed range shall
be adhered to. Recommended speeds
are shown in the Trend Routing
Catalogue and/or website.
4. Always use router cutters in a router.
Drill and boring bits must not be used
in a router. Router cutters must only
be used for the material cutting
application for which they are
designed. Do not use on metal or
masonry.
5. Never use cutters with a diameter
exceeding the maximum diameter
indicated in the technical data of the
powertool or attachment used.
6. Before each use check that the cutting
tool is sharp and free from damage.
Do not use the cutting tool if it is dull,
broken or cracked or if in any other
damage is noticeable or suspected.
7. Cutters should be kept clean. Resin
build up should be removed at regular
intervals with Resin Cleaner®. The
use of a PTFE dry lubricant will
reduce resin build up. Do not use
PTFE spray on plastic parts.
8. When using stacked tooling (multi-
blade, block and groover etc.) on a
spindle arbor, ensure that the cutting
edges are staggered to each other to
reduce the cutting impact.
9. Cutter shanks should be inserted into
the collet all the way to the line
indicated on the shank. This ensures
that at least
3
⁄ 4 of the shank length is
held in the collet. Ensure clamping
surfaces are cleaned to remove dirt,
grease, oil and water.
10. Observe the correct assembly and
fitting instructions in the router
instruction manual for fitting the collet,
nut and cutter.
11.Tool and tool bodies shall be clamped
in such a way that they will not
become loose during operation. Care
shall be taken when mounting cutting
tools to ensure that the clamping is by
the shank of the cutting tool and that
the cutting edges are not in contact
with each other or with the clamping
elements.
12. It is advisable to periodically check
the collet and collet nut. A damaged,
worn or distorted collet and nut can
cause vibration and shank damage.
Do not over-tighten the collet nut
13. Do not take deep cuts in one pass;
take several shallow or light passes to
reduce the side load applied to the
cutter and router. Too deep a cut in
one pass can stall the router.
15. In case of excessive vibrations whilst
using the router stop immediately and
have the eccentricity of the router,
router cutter and clamping system
checked by competent personnel
15. All fastening screws and nuts should
be tightened using the appropriate
spanner or key and to the torque
value provided by the manufacturer.
16. Extension of the spanner or
tightening using hammer blows shall
not be permitted.
17.Clamping screws shall be tightened
according to instructions provided by
the manufacture. Where instructions
are not provided, clamping screws
shall be tightened in sequence from
the centre outwards.
Using Routers In A Fixed Position
1. Attention should be made to the
HSE’s Safe Use of Vertical Spindle
Moulding Machines Information Sheet
No.18 and any revisions.
2. After work, release the router plunge
to protect the cutter.
3. Always use a push-stick or push-block
when making any cut less than
300mm in length or when feeding the
last 300mm of the cut.
4. The opening around the cutter should
be reduced to a minimum using
suitably sized insert rings in the table
and closing the back fence cheeks or
fitting a false fence on the back fence.
5. Whenever possible use a work
holding device or jig to secure
component being machined. Ensure
any attachment is securely fitted to the
workbench, with table surface at
approximately hip height.
6. Use a No-Volt Release Switch. Ensure
it is fixed securely, easily accessible
and used correctly.
7. In router table (inverted) mode, stand
to the front right of the table. The
cutter will rotate anti-clockwise when
viewed from top so the feed direction
is from the right (against the rotation of
the cutter). In overhead mode, stand
to the front left of the machine table
and the feed direction is from the left.
8. Do not reach underneath table or put
your hands or fingers at any time in
the cutting path while tool is connected
to a power supply.
9. Never thickness timber between the
back of the cutter and the backfence.
Useful Advice When Routing
1. Judge your feed rate by the sound of
the motor. Feed the router at a
constant feed rate. Too slow a feed
rate will result in burning.
2. Trial cuts should be made on waste
material before starting any project.
3. When using some attachments e.g. a
router table or dovetail jig, a fine
height adjuster is recommended.
4. When using a template guide bush,
ensure there is sufficient clearance
between cutter tip and inside edge of
bush and that it cannot come into
contact with collet and nut. Ensure
cutter and guide bush are concentric.
Router Cutter Repair/Maintenance
1. Repair of tools is only allowed in
accordance with the manufacturers
instructions.
3. The design of composite (tipped) tools
shall not be changed in process of
repair. Composite tools shall be
repaired by a competent person i.e. a
person of training and experience, who
has knowledge of the design
requirements and understands the
levels of safety to be achieved.
4. Repair shall therefore include, e.g. the
use of spare parts which are in
accordance with the specification of
the original parts provided by the
manufacturer.
5. Tolerances which ensure correct
clamping shall be maintained.
6. Care shall be taken that regrinding of
the cutting edge will not cause
weakening of the body and the
connection of the cutting edge to the
body.
Version 7.1 06/2006
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90°
GUARANTEE
BS/JIG
routing
technology
30 mm 16 mm
12.7 mm
BS/JIG
For Recess
For Water Drip Groove
R2.5 mm
BS/JIG
-4-
ITEMS ENCLOSED
x1
x1
x1
x6
DESCRIPTION OF PARTS
A Jig body
B Sink recess slot
C Datum lines
D Depth setting pin locations
(20mm increments)
E Water drip groove / channel slot
F Reduced radius corner slot
(7mm radius)
G Sliding datum block
H Pin
I 90° corner pin locations
J Water drip groove / channel slot inner edge
x1
ITEMS REQUIRED
I1/2” plunge router.
I30mm guide bush.
I16mm guide bush for drip groove.
I12.7mm diameter x 50mm cut router
cutter with 1/2” shank.
IR2.5mm radius cutter for drip groove.
I2 x clamps.
IHand tools.
I2 x trestles.
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AB
D
D
G
I
E
C
CC
F
H
J
routing technology
30 mm 16 mm
12.7mm
BS/JIG
For Recess
For Water Drip Groove
R2.5 mm
MANU/BS v1 25/3/11 16:33 Page 4

BS/JIG
-5-
Recommended 1/2” x 50mm
straight cutter
Ref. 3/83X1/2TC, 3/83DX1/2TC,
C153X1/2TC, C153DX1/2TC.
Recommended R2.5mm radius
cutter for water drip groove
Ref. C051AX1/2TC
Sub-base Set
Ref. UNIBASE
To obtain a perfect accurate close fitting joint, a
30mm guide bush must be used. The guide
bush must always be fitted concentric with the
cutter. This can be achieved using a Universal
Sub-base and 30mm outside diameter guide
bush ref. GB30.
The Universal Sub-base has a central recess to
allow fitting of the guide bush to most makes of
routers and is available ready to fit the most
popular makes.
The Sub-base contains screws, a line up bush
and two line up pins.The line up pins and bush
ensure exact alignment of Sub-base with router
spindle, when fitted with the relevant collet.
ACCESSORIES
Fits following router models
Atlas Copco OFSE2000 Bosch GOF 1300ACE, 1600A,
1700ACE Casals FT2000VCE DeWalt DW625EK, 629
Draper R1900V Elu MOF 31, 77, 98, 131, 177(E)
Felisatti TP246(E), R346EC Festo OF2000E Freud
FT2000E Hitachi MI12V, M12SA, TR12 Makita 3612BR,
3612(C) Metabo OF1612, OFE1812 Performance Pro
CLM1250R >11/2003, CLM2050R Ryobi RE600N, R600N,
RE601, R500, R502 Skil 1875U1 T-TECH TT/R127
Wadkin R500
General Instructions for Fitting
Sub-bases to Router
1. Fit line up guide bush onto sub-base, with
screws supplied.
2. Fit 12.7mm (1/2”) shank line up pin into collet
of router. Plunge router until pin projects
through base and lock plunge.
3. Locate guide bush and sub-base assembly
over protruding pin.
4. Line up fixing holes and fit screws.
5. Now tighten up screws.
6. Release plunge, remove line up bush and
line up pin. Alignment should now be correct.
Fit 30mm guide bush and cutter.
7. Periodically check the sub-base is concentric
to the spindle of the router.
C153, C153D, TR17, TR17D, 3/83, 3/83D
Please use only Trend original accessories.
UNIBASE
C051A
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BS/JIG
-6-
Whenever fast action clamps are used,
ensure they do not foul the router path
and that they are securely tightened.
Clamps
Ref. FC/200
Three heavy duty quick action or gripper clamps
are required to secure the jig to the worktop.
Carry Case
Ref. CASE/DG
Large carry case to hold and transport the
Belfast Sink Jig and Draining Groove Jig.
Case has hand carry strap, removable shoulder
strap and accessory pouch.
t
r
e
n
d
3
0
m
m
R
30mm Guide Bush
Ref. GB30
30mm guide bush to fit sub-base.
16mm Guide Bush
Ref. GB16
16mm guide bush (for drip groove) to fit sub-base.
t
r
e
n
d
1
6
m
m
R
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BS/JIG
-7-
ASSEMBLY
Measuring & Calculating Recess Size
The maximum cut distance when
overlapping the horizontal slot is 630mm.
The maximum cut distance when
overlapping the vertical slots is 1030mm.
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340
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90°
routing
technology
30 mm 16 mm
12.7mm
BS/JIG
For Recess
For Water Drip Groove
R2.5 mm
340 360 380 400 420 440 460 480 500
340 360 380 400 420 440 460 480 500
90°
340 360 380 400 420 440
340 360 380 400 420 440
90°
routing technology
30 mm 16 mm
12.7mm
BS/JIG
For Recess
For Water
Drip Groove
R2.5 mm
630mm
325mm
528mm
1030mm
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BS/JIG
-8-
The pin holes for setting the depth are 20mm
apart, therefore a packing piece may be needed
if the jig needs to be set in between these
increments, depending on the sink size.
Although the sink manufacture provides the
outer dimensions of the sink, it is important that
the internal dimensions of the sink are measured
to calculate the recess to be cut.
It is recommended that the worktop overlaps the
sides and back of the sink by 10mm.
The front of the sink should project out from the
worktop by half the sink wall thickness.
Marking out the Recess
IMark the width of the recess on the top of the
worktop. This measurement can be
calculated as follows: Inside sink width minus
20mm (2 x 10mm overhang).
IMark the depth of the recess on the top. This
measurement can be calculated as follows:
Inside sink depth minus 10mm then add half
the thickness of sink wall.
ICopy dimension marks to the underside of
the worktop.
Sink wall
Inside sink width
10mm
Depth of recess
Inside sink depth
Width of recess
The sink should project out at the front of the
worktop by half the width of the sink wall.
S
d
If you are fitting a series of sinks of the
same design, beware that the dimensions
of ceramic sinks can vary slightly during
manufacture, therefore each one should be
measured individually to calculate the
correct recess to be routed.
Sink Dimensions
Width
Height
Depth
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BS/JIG
-9-
In the following example we will make
calculations for a recess to fit a sink measuring
597mm wide x 460mm deep.
Recess Width
IThe outside dimension of the sink width is
597mm, the thickness of the sink wall in this
example is 30mm.
ITherefore 597mm minus 60mm (2 x wall
thickness) = 537mm.
ISubtract the 10mm overhang for each side
of the sink: 537mm minus 20mm = 517mm.
IThis is the recess width to be cut.
Recess Depth
IThe outside depth dimension of the sink
is 460mm, the sink wall thickness is
30mm.
ITherefore 460 minus 60mm (2 x wall
thickness) = 400mm.
ISubtract only one 10mm overhang for the
rear of the recess, but then add half the
thickness of the sink wall at the front, in
this case half of 30mm = 15mm.
ITherefore 400mm minus 10mm (rear
overhang) = 390mm plus 15mm (half sink
wall thickness) = 405mm.
IThis is the recess width to be cut.
The overall recess to be cut is 517mm x 405mm.
Example
Internal sink
depth
400mm
Cut out depth
405mm
Overall
sink depth
460mm
Cut out width
517mm
Inside sink width
537mm
Overall sink width
597mm
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BS/JIG
-10--10-
OPERATION
IInsert two pins into the jig to the sink depth
required. The pins are designed to be a tight
fit in the holes. Ensure pins are below the jig
surface (this may require gentle tapping).
IIf the measurement required is in between
the 20mm increments, fit the pin in the next
location and insert a packing piece.
Using our example, if the width required is
405mm, fit the pin in the 420 location and fit
15mm packing piece.
IOffer the jig onto the worktop and line up the
engraved marks on the jig with the recess
markings.
IThe jig will probably extend past the end of the
worktop so far that the near datum line cannot
be lined accurately. In this case the sliding
datum block should be used.
IClamp the jig in place for the left side, ensuring
the clamps are clear from the path of the router.
IRemove sliding datum block.
IBefore commencing with the cut, ensure that the
area to be cut out is well supported from below
and that the path of the cutter is clear.
ITo remove pins, gently place jig on a flat surface
so the pins touch the surface, push down on the
jig and the pins will release.
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90°
517mm
Top side of
worktop
Recess mark
Packing piece
Pins
Sliding
datum
block
routing technology
30 mm 16 mm
12.7 mm
BS/JIG
For Recess
For Water Drip Groove
R2.5 mm
405mm
The left hand of the recess is routed
with the worktop faced upwards. The
worktop is then turned upside down
and the jig is repositioned to rout the
remaining half.
Positioning the Jig on the Worktop
Ensure pins are gently tapped into the
holes to ensure the heads are below the
jig surface.
Ensure worktop is securely held to
trestles. Ensure jig is clamped securely
to worktop and placed at a comfortable
working height.
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BS/JIG
-11--11-
Routing the Worktop
IWith a 30mm guide bush and a 12.7mm
cutter fitted to the router, set the depth of cut
at approximately 8mm. Position the router in
the sink recess slot, switch on the router,
plunge down and rout the left half of the
recess. Cut in from the worktop edge,
travelling in a clockwise direction.
IIncrease the depth of cut and repeat until cut
is complete. At the end of each cut release
plunge and switch off router.
IRemove the jig and then carefully turn the
worktop upside down.
ITo rout the second half of the recess, re-
position the jig as shown. Remember to re-
insert any packing piece that was used for
routing the first half. The sliding datum block
may be needed to line up.
IClamp the jig in place. Remove the sliding
datum block if used. Rout the remaining side,
again ensuring that the worktop is supported,
including the waste piece.
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90°
517mm
Topside of worktop
routing
technology
30 mm 16 mm
12.7mm
BS/JIG
For Recess
For Water Drip Groove
R2.5 mm
405mm
Direction of
router travel
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90°
517mm
Underside of worktop
routing
technology
30 mm 16 mm
12.7mm
BS/JIG
For Recess
For Water Drip Groove
R2.5 mm
405mm
Direction of
router travel
Routing the Water Drip Channel
IA water drip channel can be routed to the
underside of the worktop to allow water to
drain off.
IFit a 16mm guide bush and a R2.5mm radius
cutter to the router.
IWith the worktop surface faced downwards,
line the inner edge of the jig’s drip channel
groove with the recess edge and clamp in
place. This will give a drip channel about
5mm back from the recess.
ISet the router cutter to plunge about 5mm
into the worktop. Ensure the 16mm guide
bush is placed in the drip channel slot. Start
the groove 5mm from the worktop front edge
and rout in a clockwise direction.
IAfter the first half has been routed,
re-position the jig for the second half
and repeat the operation.
IStop the groove 5mm before the worktop
front edge.
1st Half
2nd Half
Ensure the drip groove starts 5mm in
from the worktop front.
MANU/BS v1 25/3/11 16:33 Page 11

BS/JIG
-12--12-
MAINTENANCE
The jig has been designed to operate over a long
period of time with a minimum of maintenance.
Continual satisfactory operation depends upon
proper tool care and regular cleaning.
Cleaning
IRegularly clean the jig with a soft cloth.
Lubrication
IYour jig requires no additional lubrication.
Storage
IJig can be stored in its packaging or it can be
hung on a wall hook.
IAn accessory carry case is also available
Ref. CASE/DG.
Fault Cause Remedy
IThe back edge Jig has not been positioned squarely If not enough material has been
of the joint does to the front edge.Or incorrect removed, the jig can be positioned
not line up. location of pegs or packing material. correctly and re-routed.
IThe reccess is Dimensions have been marked Check measurements have been
too small. incorrectly. Jig has not been located marked correctly, that jig is lined up
correctly. Wrong cutter and/or guide correctly and that correct cutter and
bush has been used. guide bush are fitted to the router.
Re-cut as necessary.
IThe reccess is Dimensions have been marked Check measurements have been
too large. incorrectly. Jig has not been located marked correct, that jig is lined up
correctly. Wrong cutter and/or guide correctly and that correct cutter and
bush has been used. guide bush are fitted to the router.
Re-cut as necessary.
IJig slipping on Clamps are not secure or too deep Check clamps for wear. Clamp securely,
material. a cut is being made or cutter is blunt. take shallow passes, use a sharp cutter.
TROUBLE SHOOTING
ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing as
waste.
Packaging should be sorted for environmental-friendly
recycling.
The product and its accessories at the end of their life
should be sorted for environmental friendly recycling.
GUARANTEE
The jig carries a manufacturers guarantee in
accordance with the conditions on the enclosed
guarantee card.
IIt is possible to cut a smaller radius in the
corners of the recess by using the small 90
degree cut slot.
IFit two pins in the location holes ensuring
they sit flush and push into the existing
corner of the recess. Clamp the jig into place
and rout in several passes.
Reduced Radius Corner Slot
MANU/BS v1 25/3/11 16:33 Page 12

BS/JIG
-IB-
340
360
380
400
420
440
460
480
500
340
360
380
400
420
440
460
480
500
90°
4
3
2
1
routing
technology
30 mm 16 mm
12.7 mm
BS/JIG
For Recess
For Water Drip Groove
R2.5 mm
BS/JIG SPARE PARTS DIAGRAM v1.0 03/2011
DG/JIG - SPARE PARTS LIST v1.0 03/2011
No. Qty. Desc. Ref.
1 1 Belfast Sink Jig BS/JIG
2 1 Sliding Datum Block WP-BS/01
3 1 BSJ/PIN/4 (Pack of Four) BSJ/PIN/4
4 1 Manual MANU/BS
Please use only Trend original spare parts.
MANU/BS v1 25/3/11 16:33 Page 13

MANU/BS v1.0
© Copyright Trend 2011. No part of this publication may be reproduced, stored or transmitted in any form without prior permission.
Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools
cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE
RECYCLABLE
Trend Machinery & Cutting Tools Ltd.
Odhams Trading Estate St Albans Road
Watford WD24 7TR England
Tel: [phone]
[email protected]
www.trend-uk.com
MANU/BS v1 25/3/11 16:33 Page 14