TREND H/JIG/B User manual

H/JIG/B
Please read these instructions before use.

H/JIG/B
-1-
Dear Customer
Thank you for purchasing this Trend product,
we hope you enjoy many years of creative and
productive use.
Please remember to return your guarantee card
within 28 days of purchase.
%If you require further technical
information or spare parts, please call
our technical support department or
visit www.trend-uk.com
CONTENTS
TECHNICAL DATA_____________________ 1
SAFETY ____________________________2-3
ITEMS REQUIRED _____________________ 4
DESCRIPTION OF PARTS ______________ 5
ASSEMBLY __________________________ 6
- Setting up the Plunge Router ____________ 7
- Fitting the Router Cutter ________________ 8
OPERATION
- Setting the Jig for Hinge Recessing _____9-10
- Routing Hinge Recesses in the Door ___11-12
- Routing Hinge Recesses in the Frame __13-14
- Fitting the Door ______________________ 15
MAINTENANCE ______________________ 15
ENVIRONMENTAL PROTECTION _______ 15
GUARANTEE ________________________ 15
SPARE PARTS
– Spare Parts Diagram _________________ 16
– Spare Parts List _____________________ 16
QUICK START INSTRUCTIONS _________ IB
TECHNICAL DATA
Guide bush diameter 16mm (5⁄8”)
Hinge length min. 50mm (2”)
max. 127mm (5”)
Hinge width min. 9.5mm (3⁄8”)
max. 35mm (1
3⁄8”)
Door height min. 1955mm (6’ 5”)
max. 2100mm (6’ 10”)
Door thickness min. 16mm (5⁄8”)
max. 51mm (2”)
Fixed stop thickness max. 11mm
Weight 2.8kg
The hinge jig will
cut apertures to
suit the hinge
shown. 9.5mm to
35mm
50mm to 127mm
The jig will only work on door linings
with separate stops or stops thinner
than 11mm.
PLEASE NOTE: For doors less than 2000mm the bottom
hinge position can no longer be 9” up from the bottom.
The following symbols are used throughout this
manual:
Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.
Refer to the instruction manual of
your power tool.
This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
2006/42/EC (identified by the CE marking on the
power tool).
INTENDED USE
This jig allows hinge recesses to be routed in
a wooden door or frame with separate stops. It
should be used with a portable plunge router
with a suitable guide bush and router cutter fitted.
TO
PB
OTTOM
11000mm (39 ") 38
2000mm
355mm
(14”)
152mm
(6") 228mm
(9")
8
816mm (32 ") Max.
*For doors over 2000mm the bottom hinge position can
no longer be 9” up from the bottom.
*

H/JIG/B
-2--2-
SAFETY
WARNING:
Observe the safety regulations in the
instruction manual of the power tool
to be used. Please read the following
instructions carefully. Failure to do so
could lead to serious injury. When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury. Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.
PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.
The attention of UK users is drawn
to The Provision and Use of Work
Equipment Regulations 1998, and any
subsequent amendments.
Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.
Users must be competent with
woodworking equipment before using our
products.
IMPORTANT NOTE:
Residual Risk. Although the safety
instructions and operating manuals for
our tools contain extensive instructions
on safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded
by safety mechanisms. Power tools
must therefore always be operated with
caution!
General
1. Disconnect power tool and
attachment from power supply
when not in use, before servicing,
when making adjustments and
when changing accessories such
as cutters. Ensure switch is in “off”
position. Always ensure cutter has
stopped rotating.
2.Always mount the power tool,
accessory or attachment in
conformity with the instructions. Only
use attachment and accessories
specified in the power tool manual.
The tool or attachment should not be
modified or used for any application
other than that for which it was
designed. Do not force tool.
3.Keep children and visitors away. Do
not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area. Make the workshop child proof
with padlock and master switch.
4.Dress properly. Do not wear loose
clothing or jewellery, they can be
caught in moving parts. Rubber
gloves and non-skid footwear
is recommended when working
outdoors. Wear protective hair
covering to contain long hair.
5.Consider working environment. Do
not use the product in the rain or in
a damp environment. Keep work
area well lit. Do not use power tools
near gasoline or flammable liquids.
Keep workshop at a comfortable
temperature so your hands are
not cold. Connect machines that
are used in the open via a residual
current device (RCD) with an
actuation current of 30 mA maximum.
Use only extension cables that are
approved for outdoor use.
6.The accessory or attachment must
be kept level and stable at all times.
7.Keep work area clean. Cluttered
workshops and benches can cause
injuries. Ensure there is sufficient
room to work safely.
8.Secure idle tools. When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.
9.For best control and safety use
both hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.
10. Always keep guards in place and in
good working order.
11. Remove any nails, staples and other
metal parts from the workpiece.
12. Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance. Do
not use damaged cutters. Follow
instructions for lubricating and
changing accessories. Keep handles
dry, clean and free from oil and
grease.
13. Maintain accessories. Do not use
damaged accessories. Only use
accessories recommended by the
manufacturer.
14. Check damaged parts. Before
operation inspect the attachment,
the power tool, the cable, extension
cable and the plug carefully for signs
of damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation.
Have any damage repaired by an
Authorised Service Agent before
using the tool or accessory. Protect
tools from impact and shock.
15. Do not use tool if switch does not
turn it on or off. Have defective
switches replaced by an Authorised
Service Agent
16. Don’t over reach. Keep proper
footing and balance at all times. Do
not use awkward or uncomfortable
hand positions.
17. Don’t abuse the cable.Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.
18. Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.
19. Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure. Periodically check when
machining over long periods.
20. Stay alert. Watch what you are
doing. Use common sense. Do not
operate tools when you are tired,
under the influence of drugs or
alcohol.
21. Personal Protective Equipment
(PPE) for eye, ear and respiratory
protection must be worn. All PPE
must meet current UK and EU
legislation.
22. Do not leave tools running
unattended. Do not leave tool until it
comes to a complete stop.
23. Always clamp workpiece being
machined securely.
24. Only use cutting tools for
woodworking that meet EN847-
1/2 safety standards, and any
subsequent amendments.
25. Vibration levels. Hand held power
tools produce different vibration
levels. You should always refer
to the specifications and relevant
Health & Safety Guide.
Routing Safety
1.Read and understand instructions
supplied with power tool, attachment
and cutter.
2.Keep hands, hair and clothing clear
of the cutter.
3.Remove adjusting keys and
spanners. Check to see that keys
and adjusting spanners are removed
from the router tool, cutter and
attachment before turning router on.
Make sure cutter can rotate freely.
4.Noise. Take appropriate measures
for the protection of hearing if
the sound pressure of 85dB(A) is
exceeded. Routing sound pressure
may exceed 85dB(A), so ear
protection must be worn.
5.Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.
6.Respiratory protection. Wear a
face or dust mask, or powered
respirator. Dust masks/filters should
be changed regularly.

H/JIG/B
-3-
7.Do not switch router on with the
cutter touching the workpiece. At the
end of the cut, release the router
plunge and allow spindle to stop
rotating. Never use the spindle lock
as a brake
8.The direction of routing must always
be opposite to the cutter’s direction
of rotation. Do not back-cut or climb-
cut.
9.Check before cutting that there
are no obstructions in the path of
the router. Ensure there are no
obstacles beneath workpiece when
cutting full thickness, and that a
sacrificial work surface is used.
Router Cutter Safety
1.Cutting tools are sharp. Care should
be taken when handling them. Do not
drop cutters or knock them against
hard objects. Handle very small
diameter cutters with extra care.
Always return cutter to its packaging
after use.
2.Always use cutters with a shank
diameter corresponding to the size of
the collet installed in your tool.
3.The maximum speed (n.max) marked
on the tool, or in instructions or on
packaging shall not be exceeded.
Where stated the speed range shall
be adhered to. Recommended
speeds are shown in the Trend
Routing Catalogue and/or website.
4. Always use router cutters in a router.
Drill and boring bits must not be
used in a router. Router cutters
must only be used for the material
cutting application for which they are
designed. Do not use on metal or
masonry.
5.Never use cutters with a diameter
exceeding the maximum diameter
indicated in the technical data of the
powertool or attachment used.
6. Before each use check that the
cutting tool is sharp and free from
damage. Do not use the cutting tool
if it is dull, broken or cracked or if in
any other damage is noticeable or
suspected.
7. Cutters should be kept clean. Resin
build up should be removed at
regular intervals with Resin Cleaner.
The use of a PTFE dry lubricant will
reduce resin build up. Do not use
PTFE spray on plastic parts.
8.When using stacked tooling (multi-
blade, block and groover etc.) on a
spindle arbor, ensure that the cutting
edges are staggered to each other to
reduce the cutting impact.
9.Cutter shanks should be inserted
into the collet all the way to the line
indicated on the shank. This ensures
that at least
3
⁄ 4 of the shank length
is held in the collet. Ensure clamping
surfaces are cleaned to remove dirt,
grease, oil and water.
10. Observe the correct assembly and
fitting instructions in the router
instruction manual for fitting the
collet, nut and cutter.
11. Tool and tool bodies shall be
clamped in such a way that they will
not become loose during operation.
Care shall be taken when mounting
cutting tools to ensure that the
clamping is by the shank of the
cutting tool and that the cutting
edges are not in contact with each
other or with the clamping elements.
12. It is advisable to periodically check
the collet and collet nut. A damaged,
worn or distorted collet and nut can
cause vibration and shank damage.
Do not over-tighten the collet nut
13. Do not take deep cuts in one pass;
take several shallow or light passes
to reduce the side load applied to the
cutter and router. Too deep a cut in
one pass can stall the router.
14. In case of excessive vibrations whilst
using the router stop immediately
and have the eccentricity of the
router, router cutter and clamping
system checked by competent
personnel
15. All fastening screws and nuts should
be tightened using the appropriate
spanner or key and to the torque
value provided by the manufacturer.
16. Extension of the spanner or
tightening using hammer blows shall
not be permitted.
17. Clamping screws shall be tightened
according to instructions provided by
the manufacture. Where instructions
are not provided, clamping screws
shall be tightened in sequence from
the centre outwards.
Using Routers In A Fixed Position
1.Attention should be made to the
HSE’s Safe Use of Vertical Spindle
Moulding Machines Information
Sheet No.18 and any revisions.
2. After work, release the router plunge
to protect the cutter.
3.Always use a push-stick or push-
block when making any cut less than
300mm in length or when feeding the
last 300mm of the cut.
4.The opening around the cutter
should be reduced to a minimum
using suitably sized insert rings in
the table and closing the back fence
cheeks or fitting a false fence on the
back fence.
5.Whenever possible use a work
holding device or jig to secure
component being machined. Ensure
any attachment is securely fitted to
the workbench, with table surface at
approximately hip height.
6.Use a No-Volt Release Switch.
Ensure it is fixed securely, easily
accessible and used correctly.
7.In router table (inverted) mode, stand
to the front right of the table. The
cutter will rotate anti-clockwise when
viewed from top so the feed direction
is from the right (against the rotation
of the cutter). In overhead mode,
stand to the front left of the machine
table and the feed direction is from
the left.
8.Do not reach underneath table or
put your hands or fingers at any
time in the cutting path while tool is
connected to a power supply.
9.Never thickness timber between the
back of the cutter and the backfence.
Useful Advice When Routing
1.Judge your feed rate by the sound
of the motor. Feed the router at a
constant feed rate. Too slow a feed
rate will result in burning.
2. Trial cuts should be made on waste
material before starting any project.
3.When using some attachments e.g.
a router table or dovetail jig, a fine
height adjuster is recommended.
4.When using a template guide bush,
ensure there is sufficient clearance
between cutter tip and inside edge
of bush and that it cannot come into
contact with collet and nut. Ensure
cutter and guide bush are concentric.
Router Cutter Repair/Maintenance
1.Repair of tools is only allowed in
accordance with the manufacturers
instructions.
2.The design of composite (tipped)
tools shall not be changed in process
of repair. Composite tools shall be
repaired by a competent person i.e.
a person of training and experience,
who has knowledge of the design
requirements and understands the
levels of safety to be achieved.
3.Repair shall therefore include, e.g.
the use of spare parts which are in
accordance with the specification
of the original parts provided by the
manufacturer.
4.Tolerances which ensure correct
clamping shall be maintained.
5.Care shall be taken that regrinding
of the cutting edge will not cause
weakening of the body and the
connection of the cutting edge to the
body.
Version 7.2 06/2013

H/JIG/B
-4-
GUARANTEE
HINGE JIG
HINGE JIG
GUARANTEE
HINGE JIG
HINGE JIG
ITEMS ENCLOSED
x1
x1
x3
x1
x1
x1 x1
x3 x6
x1
ITEMS REQUIRED
n1/4” collet plunge router.
n12mm diameter router cutter with 1/4” long series shank.
nDoor clamping device.
nHand tools.

H/JIG/B
-5-
J
I
G
K
H
E
A
L
M
D
D
D
N
C
M
M
B
N
N
F
F
F
O
C
L
L
L
M
J
I
G
K
H
E
A
L
M
D
D
D
N
C
M
M
B
N
N
F
F
F
O
C
L
L
L
M
DESCRIPTION OF PARTS
A Jig body short (top)
B Jig body long (bottom)
C Aperture
D Edge stop location slot
E Swivel end plate
F Bradawl hole
G Guide bush 16mm with extra long
spigot
H Edge stop
I Plastic spacer
J Bradawl
K T-handle hex key 3mm A/F
L Engraved markings
M Adjustment plate
N Hinge setting position slot
O Connecting plate with keyhole slot
FOR FIRE DOORS
The second hinge 355mm (14”) down from the
top of the upper hinge is for fire doors. The
middle aperture is not then used.

H/JIG/B
-6-
ASSEMBLY
The jig is in two separate pieces. It is assembled
by the use of a one way keyhole slotted
connecting plate.
Use the keyhole slot to capture the head of
the screw and pull both parts together in the
direction shown. Tighten the screw with the hex
key to secure the jig together.
Assemble the three edge stops onto the jigs (if
not done so already), these should be fitted into
the three slots within the jig.
nPut two plastic spacers onto each
bradawl blade. Take care of the sharp
point. When using bradawls always
ensure the two spacers are fitted.
Bradawls are sharp!
Please take care.

H/JIG/B
-7-
Setting up the Plunge Router
The guide bush fits directly to the Trend T5
Router. To fit the guide bush to other makes
and models, a universal sub-base Ref. UNIBASE
or circular sub-base Ref. GB/5 can be used.
The Ref. UNIBASE is designed to suit the most
popular plunge type routers (please see our
website for compatibility). The Ref. GB/5 can be
re-drilled by the user.
nFit the guide bush to the base of the router
using the screws supplied with the router.
nThe Ref. UNIBASE Universal Sub-base has
a central recess to allow fitting of the special
guide bush Ref. GB160. The sub-base is
supplied drilled to fit the most popular makes
of routers.
If there is any doubt about the
concentricity of the bit relative to the
guide bush, then a false sub-base
should be used in order to ensure an
accurate fit of hinges. For all other
makes of router, the sub-base to suit
your router will need to be purchased.
The T4 router will require a Unibase
to accept the guide bush or special
accessory guide bush Ref. GB/T4/160
can be used.
It is recommended that a plunge
router is used with the hinge jig.

H/JIG/B
-8-
Fitting the Router Cutter
nThe recommended router cutters for use with
the jig are Refs. 3/8LX1/4TC, TR12X1/4TC
or C019AX1/4TC.
nThe cutter must have a 12mm diameter and
a minimum overall length of 70mm.
nUnplug the router from mains, insert 25mm
of the shank of the cutter into collet and
gently tighten collet nut.
The guide bush must be concentric to
the router collet assembly and router
cutter. Before and during use please
ensure the router cutter does not
come into contact with the inside of
the guide bush. When it is safe to do
so check cutter and guide bush will
not come into contact.
12mm
19mm
66mm
Template Guide Bush Principle
nThe cross-section below shows the bit being
guided by the guide bush around one of the
apertures.

H/JIG/B
-9-
OPERATION
Setting the Jig for Hinge Recessing
The jig has adjustments which will require setting
depending on the door size and thickness, as
well as the size and positions of the hinges.
These are all carried out with the hex key
provided with the jig, and with one hinge.
The following setting up operation will only need
to be carried out once for a set of doors having
the same height dimensions and hinge sizes.
Setting the Width of the Recess for
Standard Hinges
nLoosen the edge stop using the hex key.
nPlace the knuckle of the hinge in the slot as
shown in the diagram, and push in the
direction shown.
nMove the edge stop so it butts up against the
edge of the hinge.
nTighten the edge stop by turning hex key
clockwise.
nRepeat this sequence for all three edge
stops.
Ensure working position is
comfortable, especially when setting
up the jig and routing a hinge recess
in a door.

H/JIG/B
-10-
Setting the Depth of the Recess
The depth of the recess must be the same
thickness as the hinge or slightly deeper. Most
routers are fitted with a depth stop to limit the
depth of plunge of the router. Refer to your
router’s instruction manual for particular details
on using the depth stop. The depth of the
recess for the hinge is set as follows:
nRelease depth gauge on the router.
nPlace jig onto the edge of the door.
nPlace router onto jig and locate guide bush
into one of the apertures of the jig.
nGently plunge cutter through aperture until it
touches the edge of the door.
nLock the router’s carriage in this position.
nMove depth gauge up by the thickness of the
hinge by:
1. Either using the depth gauge
measurement/dial
or
2. Placing a leaf of the hinge between
the depth gauge and the stop.
nLock off depth stop and remove hinge.
nCheck the depth of the cutter is correct by
first fully plunging the router and locking the
plunge mechanism. Invert the router and
place the jig over the guide bush, now check
that the cutter protrudes past the template the
same distance as the thickness of the hinge.
Double check all settings, ensure all screws are
tight. Setting up is complete.
If the length set-up has been done
correctly the length of the hinge
aperture on the jig should be 4mm
longer than the length of the actual
hinge.
Setting up the Hinge Length
nThe aperture length can be set using the
engraved markings and a hinge.
nLoosen the screw so that the adjustment
plate is free to slide.
nAlign the leaf of the hinge with ‘0’ as shown.
nSlide the adjustment plate so that it touches
the edge of the hinge. Tighten the screw with
the hex key to secure the adjustment plate in
place.
nRepeat this operation for the other hinge
apertures as required.

H/JIG/B
-11-
Routing Hinge Recesses
in the Door
nThe door should be laid on its edge with
the hanging edge of the door facing
upwards. Use the conventional block and
wedge to keep the door securely in this
position or use the Trend door stand Ref. D/
STAND/A.
nPlace the jig onto the edge of the door.
Ensure that the jig is placed the correct
way round so that the edge stops are on
the knuckle edge of the door. The swivel
end plate should be at the top of the
door.
nRotate the swivel end plate through 90° and
slide the jig down the door until the swivel
end plate touches the top of the door.
nPush the jig up to the door so that the
edge stops touch the opening face of the
door.
nWithout letting the jig move, locate the
bradawls into the bradawl holes.
nHammer the bradawls carefully into the edge
of the door until the nylon spacers fitted to the
bradawls touch the face of the jig.
nNow plug in the router and place the router
The swivel end plate fixing screw may
need to be loosened slightly so that it
can swivel.
Check two plastic spacers are on
each bradawl before use.
To prevent damaging the jig template,
make sure the router’s plunge is fully
released after completing each cut.

H/JIG/B
-12-
with cutter and guide bush fitted into the first
aperture of the jig.
nPosition the guide bush in the corner of the
aperture, switch router on and plunge the
cutter until correct depth is reached. Lock the
carriage of the router in this position. Rout
around the aperture in a clockwise direction,
then remove the waste from the centre of the
aperture. See drawings below for direction of
cut to prevent breakout.
Cutter
Door
Left hand door Right hand door
Cutter
nRelease the carriage of the router and
repeat the procedure for the remaining
apertures.
nSwitch off router and remove jig from door
by pulling out bradawls with a twisting
action.
nSquare off rounded corners of hinge recess
with a corner chisel Ref. C/CHISEL and
hammer.

H/JIG/B
-13-
Routing Hinge Recesses
in the Frame
nNo adjustments are necessary to the jig or
the router.
nSwivel the end plate through 90°.
nUsing the opposite side of the jig, butt the top
of the jig into the head of the frame and up
against the hanging jamb until the edge stops
touch the opening edge of the frame.
nWithout letting the jig move, locate the
bradawls into the bradawl holes.
nHammer the bradawls carefully into the door
frame until the nylon spacers fitted to the
bradawls touch the face of the jig.
nNow plug in the router and place the router
with the cutter and guide bush fitted, into the
first aperture of the jig.
Extra care must be taken when routing
top hinge.
Check two plastic spacers are on each
bradawl before use.
Ensure working position is
comfortable, especially when setting
up the jig and routing a hinge recess
in a frame.

H/JIG/B
-14-
nPosition the guide bush in any corner of an
aperture, switch router on and plunge the cutter
into frame until depth, set by depth stop, is
reached. Lock the carriage of the router in this
position. Immediately start routing around the
aperture in a clockwise direction. Then remove
the waste from the centre of the aperture.
nRelease the carriage of the router and repeat
the procedure for the remaining apertures.
nSwitch off router and remove jig from frame by
pulling out bradawls with a twisting action.
nSquare off rounded corners of hinge recess
with a corner chisel Ref. C/CHISEL and
hammer.
nAfter use of the jig, it can be disassembled by
loosening the screws and sliding the two pieces
of the jig apart. Keep edge stops fitted. Return
jig and parts to storage/carry case.
Cutter
Cutter
Frame
Left hand frame Right hand frame
Release the plunge action on the router
after each hinge, as not doing so could
result in cutting into the edge of the jig
and causing damage. If you damage
the jig, an epoxy resin can be used to
fill the gap and if rubbed smooth will
provide a continuous edge on which the
guide bush can follow.

H/JIG/B
-15-
Fitting the Door
nFit hinges to door and raise upright.
nUse a jack to raise door until hinges align
with recess.
nScrew leafs to frame.
Providing procedure is carried out correctly and
that the frame/lining is plumb and parallel, then
no adjustment should be necessary due to the
identical mirror image positioning of the recesses
in both the door and the frame.
Other Points
If a larger gap is required to accommodate
smokeseal or draft excluder, a packing piece
can be temporarily glued or stuck to the swivel
end plate in order to utilise the jig in the same
technique and achieve accurate results.
Finishing the Frames
The holes left by the bradawls are on both
closing edges of the door and frame and are
very unobtrusive. These can be easily filled with
a matching filler of a suitable colour.
MAINTENANCE
Please use only Trend original spare parts and
accessories.
This jig has been designed to operate over
a long period of time with a minimum of
maintenance. Continual satisfactory operation
depends upon proper tool care and regular
cleaning.
Cleaning
n Regularly clean the jig and remove resin
build-up on all threads.
Lubrication
n Your jig requires no additional lubrication.
Storage
nAfter use, store jig in its storage/carry case.
ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing
as waste.
Packaging should be sorted for environmental-
friendly recycling.
The product and its accessories at the end of its
life should be sorted for environmental-friendly
recycling.
GUARANTEE
The jig carries a manufacturers guarantee in
accordance with the conditions of the enclosed
guarantee card.
ACCESSORIES
Please use only Trend original accessories.
Ref. 3/8LX1/4TC 12mm diameter router
TR12X1/4TC cutter with extra long shank.
C019AX1/4TC
Ref. D/STAND/A Door stand to hold the
door whilst routing.
Ref. D/CLAMP/A Door clamp to hold the
door whilst drilling and
fitting locks.
Ref. C/CHISEL Corner chisel for squaring
corners of hinge recesses.
Ref. D/LIFT/A Foot operated door lifters to
Ref. D/LIFT/B support door while fitting
into frame.

H/JIG/B
-16-
H/JIG/B - SPARE PARTS DIAGRAM V2.0 02/2011
H/JIG/B - SPARE PARTS LIST V2.0 02/2011
No. Qty. Desc. Ref.
1 1 Jig Body Short (Top) WP-HJ/B/01
2 1 Jig Body Long (Bottom) WP-HJ/B/02
3 1 Swivel Plate WP-HJ/B/04
4 3 Edge Stop Complete WP-HJ/B/05
5 4 Machine Screw Countersink M5 x 10mm for Adjustment Plate WP-HJ/B/06
6 3 Machine Screw Dome M5 x 8mm for Connecting Plate WP-HJ/B/07
7 1 Connecting Plate WP-HJ/B/08
8 1 Adjustment Plate WP-HJ/B/09
9 1 T-Handle Hex Key 3mm A/F HK/T/03
10 1 Guide Bush 16mm Dia. GB160
11 6 Plastic Spacer WP-HJ/08
12 3 Bradawl WP-HJ/09
13 1 Nut Square M5 WP-NUT/07
14 1 Machine Screw Csk M5 x 16mm Pozi®WP-SCW/11
15 1 Carry Case CASE/HJ/A
16 1 Manual MANU/HJ/B
12
910
2
1
16
14
11
3
13
6
5
4
87
15
Please use only Trend original spare parts.

H/JIG/B
QUICK START INSTRUCTIONS
These instructions are provided for those who
are confident with the router and are already
familiar with the H/JIG/B.
Setting Up
1. Fit router cutter and guide bush to router.
2. Position door with hanging edge
uppermost.
3. Adjust edge stops to width of hinge.
Routing the Door
1. Place hinge jig on hanging edge of door.
2. Rotate the end plate at 90° to jig.
3. Ensure end plate touches end of door.
4. Ensure edge-stops touch opening face
of door.
5. Secure jig to door using the two
bradawls.
6. Adjust top blocks to position of hinges.
7. Adjust bottom blocks to length of hinges.
8. Adjust depth stop on router to thickness of
hinge.
9. Switch router on and locate guide bush into
aperture.
10. Plunge down router and rout clockwise.
11. Repeat routing operation for each hinge
recess.
12. Chisel corners square by hand to receive
hinges or use corner chisel. Ref. C/CHISEL.
Routing the Frame
1. Rotate the end plate until flush with jig.
2. Butt the end plate into the head of frame.
3. Ensure edge-stops touch edge of frame.
4. Secure jig to door frame using the two
bradawls.
5. Locate guide bush into aperture and switch
router on.
6. Plunge down router and rout clockwise.
7. Repeat routing operation for each hinge
recess.
8. Chisel corners square by hand to receive
hinges or use a corner chisel Ref. C/CHISEL.
-IB-

MANU/HJ/B v3.1
© Copyright Trend 2014, 2015. No part of this publication may be reproduced, stored or transmitted in any form without prior
permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting
Tools cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE
®All registered trademarks acknowledged.
RECYCLABLE
Trend Machinery & Cutting Tools Ltd.
Odhams Trading Estate St Albans Road
Watford WD24 7TR England
Tel: [phone]
[email protected]
www.trend-uk.com