Triton BJA 300 Quick guide

Biscuit Joiner
BJA300
www.tritontools.com
Operating and
Safety Instructions
Bedienings- en
veiligheidsvoorschriften
Instructions d’utilisation et
consignes de sécurité
Gebrauchs- und
Sicherheitsanweisung
Istruzioni Per L’uso E
La Sicurezza
Instrucciones de uso y
de seguridad

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CONTENTS
Thank you for purchasing this Triton tool. These instructions contain information necessary
for safe and effective operation of this product.
Please read this manual to make sure you get the full benefit of its unique design.
Keep this manual close to hand and ensure all users of this tool have read and fully understand the instructions.
Contents / Symbols
Symbols 2
Parts list 3
Safety 4
Assembly 6
Operating 8
Warranty 9
SYMBOLS
Always wear ear, eye and respiratory
protection.
Conforms to relevant legislation
and safety standards.
Instruction warning.
Do not use before viewing and fully
understanding the operating
instructions

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Parts List
PARTS LIST
A. Sliding Insert (1)
B. Main Body (1)
C. Biscuit Joiner Cutter
on 1⁄2" Shank (1)
D. 1⁄4" Shank (1)
E. Notched Windows (2)
F. Slotted Windows (2)
G. Sliding Guide (1)
H. Outer Bearing (2)
I. M6 x 20 Screw (2)
J. M6 Hex Nut (2)
K. Inner Bearing (2)
L. M6 x 45 Screw (2)
M. M6 Flange Nut (2)
N. Inner Clamp Knob (2)
O. Boss (2)
P. M6 x 30 Hex Bolt (2)
Q. Washer (2)
R. Sliding Guide
Clamp (1)
S. Coach Bolt (1)
T. Round Knob with M6 Nut (1)
Fastener bag contents

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WARNING. Read all instructions. Read
all safety warnings and all instructions.
Failure to follow the warnings and
instructions my result in electric shock, fire and/
or serious injury.
Save these instructions
1. WORK AREA SAFETY
a. Keep work area clean and well lit. Cluttered
and dark areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c. Keep children and bystanders away while
operating a power tool. Distractions can cause
loss of control.
2. ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk
of electric shock if your body is earthed or
grounded.
c. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep the cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use, this
will reduce the risk of electric shock.
f. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply, which will reduce the
risk of electric shock.
3. PERSONAL SAFETY
a. Do not use power tools while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
b. Always use safety equipment: wearing eye
protection, dust mask, non-slip safety shoes,
hard hat and hearing protection used in
appropriate conditions will reduce personal
injuries.
c. Avoid accidental starting. Ensure the switch
is in the ‘Off’ position before plugging in.
Carrying power tools with your finger on the
switch or connecting to power with the switch
on the ‘On’ position invites accidents.
d. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power
tool may result in personal injury.
e. Do not over-reach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
f. Wear suitable clothing and footwear. Do not
wear loose clothing, neckties, jewellery, or
other items which may become caught. Wear
non-slip footwear or where appropriate,
footwear with protective toe caps. Long hair
should be covered or tied back.
g. If devices are provided for the collection of
dust particles, ensure these are connected
and properly used. Use of these devices can
reduce dust related hazards.
4. POWER TOOL USE AND CARE
a. Do not force the power tool. Using the correct
power tool for your application will be safer
and produce better results at the rate for
which it was designed.
b. Do not use the power tool if the ‘On/Off’
switch is not working correctly. Power tools
that cannot be controlled by the switch are
dangerous and must be repaired prior to use.
c. Disconnect the plug from the power source
before making any adjustments, changing
accessories or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Power tools are dangerous in the hands of
untrained users. Store power tools out of
reach of children, and do not allow persons
who are unfamiliar with the product or these
instructions to operate the power tool.
e. Maintain power tools. Check for misalignment,
binding or breakage of moving parts, and any
other condition that may affect the operation
of the power tool. If damaged, have the
SAFETY INSTRUCTIONS
Safety Instructions

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power tool repaired before use. Accidents are
caused by poorly maintained power tools. f.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g. Use the power tool, accessories and tool bits
in accordance with these instructions and in
the manner intended for the particular type of
power tool, taking into account the working
conditions and the work to be performed.
Failure to use the tool for its intended
purposes could result in a hazardous situation
and may invalidate the warranty.
5. SERVICE
a. Have your power tool serviced by a qualified
repair technician, using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
Safety Instructions

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Step 1:
Fit the Outer Bearings (H) to the Sliding Insert (A)
using the M6 x 20 Screws (I) and M6 Hex Nuts
(J) as shown. Ensure they are fitted on the same
side of the slider as the three small holes. Fit the
Inner Bearings (K) to the Sliding Insert using the
M6 x 45 Screws (L) and M6 Flange Nuts (M). Do
not yet tighten. All bearings should be parallel to
the sides of the sliding insert.
Fit the Bosses (O) from underneath the two
central holes in the sliding insert and attach the
Main Body (B) to the sliding insert by tightening
the M6 x 30 Hex Bolts (P) and Washers (Q)
through the captive nuts in the main body.
Loosen off the depth stop screws on the
underneath of the sliding insert to allow
approximately 29mm movement of the spring-
loaded plunger. (Fig.4)
Step 2:
Slide the zinc locking pin on the underside of the
main body to the central 'lock' position.
Fit the sliding insert into the router table tracks
by locating the slots on the inner bearings onto
the flange on the aluminium inner track. Now
firmly tighten the inner bearing screws and
check that the sliding insert slides smoothly. If
there is any float between the aluminium inner
track and the inner bearings, loosen the screws,
twist the bearing slightly and re-tighten.
The lock pin on the main body should locate
in the slot on the router plate. In use: When
a safety guard is depressed the lock pin is
released, allowing the fence to slide in the
direction the guard is depressed. The fence will
automatically spring back to its central position.
Note: If the fence does not freely spring back,
loosen the fit of the inner bearings against the
aluminium track, or spray the track with spray
lubricant.
Screw the Inner Clamp Knobs (N) onto the inner
bearing screws, they cut their own thread.
In use: When fitting or removing the sliding
insert the cut-away edges of the clamps must
face toward the inner track. During operation
turn the cut-away edges away from the inner
track. Do not over-tighten, the sliding insert
should be held down yet free to slide.
Check that the biscuit joiner is level with or
slightly above the table surface and if necessary
to remove it and adjust the height of the
aluminum inner track on the router table
Step 3:
Remove the Biscuit Joiner Cutter (C) from its
storage position in the end of the main body.
If you have a 1⁄4" router, remove the 1⁄4" Shank
(D) from its storage position in the end of the
main body. If tight, gently prise it out using a
screwdriver. Unbolt the cutting disc from the 1⁄2"
shank and refit it to the 1⁄4" shank. Do not over-
tighten. Store the unused 1⁄2" shank in place of
the 1⁄4" shank in the end of the main body.
Remove the biscuit joiner from the table. Fit the
large insert ring, supplied with the router table,
to the router plate. Tighten the cutter firmly into
the router collet.
Adjust the cutter height so that there is 5-7mm
clearance between the underside of the cutter
and the router plate. Make sure the router's
height adjustment is securely locked before use.
Step 4:
Familiarise yourself with the Notched and Slotted
Windows (E & F). They reduce the risk of finger
entry into the cutter zone and improve saw dust
extraction. The windows are reversible so that
the two sets cover the full range of cutter height
adjustment from 5-25mm above the table.
The cutter should never be set any higher than
25mm above the router plate. (Fig.1)
To remove the windows push outwards, from the
inside, near each side of the window.
When re-fitting, use the safety guards to push
them fully home. Store the unused pair of
windows in the holes provided on the sliding
guide.
Assembly
ASSEMBLY
5 - 10
10 - 15
15 - 20
10 - 15
15 - 20
20 - 25
20 - 25
5 - 10
Fig.1

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For the next few steps, fit the notched windows
(with the '5-10' designation reading right way up)
to both sides of the main body by inserting them
into slots beside each window opening. Use the
safety guards to push them fully home. (Fig.2)
Step 5:
Fit the biscuit joiner back onto the table.
With the power cord disconnected, push in the
safety guards and check that the cutter clears
the guards and the plastic windows.
At full extension the cutter should protrude
13mm from the face of each window (Fig.3). Use
a screwdriver to adjust the depth stop screws
on the underside of the sliding insert, inward or
outward, until 13mm is achieved (Fig.4). In use:
You can adjust the stops to limit the travel for
shallower slots in thin material, using cut down
biscuits.
Step 6:
Fit the Sliding Guide Clamp (R) to the Sliding
Guide (G), using a Coach Bolt (S) and Round Knob
(T).
With the knob loosened, you can slide the guide
on and off the main body. Tightening the knob
locks the guide to the main body (Fig.5)
Dust Extraction
The biscuit joiner has been designed for use with
a vacuum cleaner for sawdust extraction. It can
be used without dust extraction, but you will need
to lift the main body after every 20-30 cuts to
clean out accumulated shavings.
While any vacuum cleaner can be used ,
domestic (bag-type) units can fill up very quickly.
For a much larger capacity, we recommend
fitting a Triton Dust Collector (DCA300) to your
vacuum cleaner.
Screw the vacuum hose (left-hand thread),
supplied with your router table, onto the dust port
at the end of the main body and plug the wand of
your vacuum cleaner into the hose adaptor.
Power Connection Warning
The combined electrical load of your router and
vacuum cleaner may exceed the rated amperage
of your domestic extension lead or power outlet.
Therefore you should connect your vacuum
cleaner and router to separate outlets, and switch
on both appliances separately.
Safety
• Alwaysworkinawelllit,uncluttered
environment.
• Alwayswearsafetyglassesandhearing
protection.
• MakesuretheRouterTableissecurelylocked
down to your Workcentre or Router Stand.
• Alwaysswitchoffthepowerand/ordisconnect
the power cord when fitting or adjusting the
cutter or raising the main body.
•Alwayskeephandsclearofthecutter
apertures in the main body and never operate
Assembly
Fig.2
Fig.3
Fig.4
Fig.5

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without the notched or slotted windows in
place.
• Withthepoweroff,checkthatthecutter
clears the safety guard and windows before
making a cut.
• Neverpushinthesafetyguardsbyhand
unless the power cord is disconnected.
• Donotjointimbernarrowerthan14mm.The
cutter could break through the back of the
material.
• Alwaysdisablepowertoolswhennotinuse
by switching off the tool and removing the
power cord from the Triton switchbox.
• Alwayskeepchildrenandpetsoutofthe
workshop, especially when you are operating
power tools.
Operating
OPERATING
The Triton Biscuit Joiner (BJA300) can be used
with or without the sliding guide fitted. The
sliding guide can be used on either side of the
workpiece and reversed for 45° or 90° joints.
Cutter height adjustment
Adjust the height of the cutter above the router
plate by using the height adjustment mechanism
of your router. It is not normally necessary to
exactly centre the cuts on the edge or end of
the wood, but make sure you have at least 3mm
of material on either side of the biscuit (Fig.7).
As long as you always lay your wood with the
good (or seen) face down on the table, the slots
in matching pieces will always line up perfectly.
This is especially important if the pieces of wood
vary slightly in thickness.
Sighting up cuts
If you have marked your wood for the position
of the centre of each biscuit, line up your pencil
marks with the central lines marked on the
windows and the top of the main body. (Fig.
8). You don't have to be very accurate in lining
up cuts - the biscuits are designed to move
sideways a little in their slots. You can also safely
elongate the slots. Use the two reference lines
on the top of the main body, on either side of the
central line.
Fig.6
X
X
minimum 3mm
Fig.7
Fig.8

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To register your guarantee visit our web site at
www.tritontools.com* and enter your details.
Your details will be included on our mailing list
(unless indicated otherwise) for information on
future releases. Details provided will not be made
available to any third party.
PURCHASE RECORD
Date of Purchase: ___ / ___ / ____
Model: BJA300
Serial Number: __________________
Retain your receipt as proof of purchase
Hand-Held Operation
Triton Precision Power Tools guarantees
to the purchaser of this product that if
any part proves to be defective due to
faulty materials or workmanship within 12
MONTHS from the date of original purchase,
Triton will repair, or at its discretion replace,
the faulty part free of charge.
This guarantee does not apply to
commercial use nor does it extend to
normal wear and tear or damage as a result
of accident, abuse or misuse.
* Register online within 30 days.
Terms & conditions apply.
This does not affect your statutory rights
WARRANTY
Warranty