Tronair 02-0511C0132 Installation and operating instructions

OPERATION & SERVICE MANUAL
Tronair, Inc. Phone: [phone] | 800-426-6301
1740 Eber Rd Web: www.tronair.com
Holland, OH 43528-9794 Email: [email protected]
Model: 02-0511C0132
5 Ton Two Stage Jack
03/2014 - Rev. 03

REVISION DATE TEXT AFFECTED
01 01/2011 Original Release
02 12/2011 Major revision
03 03/2014 Modified 6.4.2 Jack Instructions and Parts List
04 02/2017 Modified Parts List

Model: 02-0511C0132
5 Ton Two Stage Jack
02/2017 | Rev. 04
TABLE OF CONTENTS
PAGE
1.0 PRODUCT INFORMATION...........................................................................................................................................1
1.1 USAGE.......................................................................................................................................................................1
1.2 LIST OF DRAWINGS.................................................................................................................................................1
2.0 SAFETY INFORMATION...............................................................................................................................................1
2.1 ALARM AND WARNING SYSTEMS..........................................................................................................................1
2.2 WARNING AND DANGER SIGNS.............................................................................................................................1
2.3 COMPONENT SAFETY FEATURES.........................................................................................................................1
2.4 FUNCTIONAL SAFETY FEATURES .........................................................................................................................1
2.5 FEATURES FOR OPERATOR SAFETY....................................................................................................................1
2.6 ENVIRONMENTAL SAFETY FEATURES .................................................................................................................1
2.7 NECESSARY PERSONAL PROTECTIVE EQUIPMENT...........................................................................................1
2.8 SAFETY GUIDELINES...............................................................................................................................................1
2.9 CONDITIONS FOR SAFE USE .................................................................................................................................2
2.10 OPERATOR QUALIFICATIONS ................................................................................................................................2
2.11 ADDITIONAL SAFETY MEASURES..........................................................................................................................2
2.12 IN CASE OF HYDRAULIC LINE FAILURE................................................................................................................2
3.0 PACKAGING AND STORAGE......................................................................................................................................2
3.1 PACKAGING REQUIREMENTS................................................................................................................................2
3.2 HANDLING.................................................................................................................................................................2
3.3 STRAPPING ..............................................................................................................................................................2
3.4 PACKAGING PROTECTION .....................................................................................................................................2
3.5 LABELING OF PACKAGING .....................................................................................................................................2
3.6 STORAGE COMPATIBILITY .....................................................................................................................................2
3.7 STORAGE ENVIRONMENT......................................................................................................................................2
3.8 STORAGE SPACE AND HANDLING FACILITIES.....................................................................................................2
4.0 TRANSPORTATION .....................................................................................................................................................2
5.0 ASSEMBLY...................................................................................................................................................................3
5.1 GENERAL INSTRUCTIONS ......................................................................................................................................3
5.2 PRE-USE CHECKS ...................................................................................................................................................3
5.3 PERSONNEL REQUIREMENTS ...............................................................................................................................3
5.4 INSPECTION AND TEST PROCEDURES ................................................................................................................3
6.0 OPERATION..................................................................................................................................................................3
6.1 OPERATING PARAMETERS ....................................................................................................................................3
6.2 NUMERICAL VALUES...............................................................................................................................................3
6.3 OPERATOR CONTROLS..........................................................................................................................................4
6.4 OPERATING INSTRUCTIONS ..................................................................................................................................4
6.4.1 Rules For Operating...................................................................................................................................................4
6.4.2 Jack Instructions ........................................................................................................................................................5
7.0 TRAINING......................................................................................................................................................................7
8.0 MAINTENANCE ............................................................................................................................................................7
8.1 GENERAL..................................................................................................................................................................7
8.2 SERVICING JACK .....................................................................................................................................................7
8.3 MAINTENANCE SCHEDULE.....................................................................................................................................8
8.3.1 Storage/Low Usage....................................................................................................................................................8
8.4 REMOVING AND SERVICING PUMP.......................................................................................................................8
8.5 JACK FUNCTION LOAD TEST..................................................................................................................................8
9.0 TROUBLE SHOOTING..................................................................................................................................................9
10.0 PROVISION OF SPARES .............................................................................................................................................9
11.0 IN-SERVICE SUPPORT................................................................................................................................................9
12.0 GUARANTEES/LIMITATION OF LIABILITY ..............................................................................................................10
13.0 APPENDICES..............................................................................................................................................................10

Model: 02-0511C0132
5 Ton Two Stage Jack
02/2017 | Rev. 04 Page | 1
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability
from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 PRODUCT INFORMATION
Name of Equipment: 5 Ton Two Stage Jack
Model Number: 02-0511C0132 See Nameplate for Serial Number.
Manufactured by: TRONAIR, INC. South 1740 Eber Rd., Holland, OH 43528-9794 USA
1.1 USAGE
The device is intended to lift an aircraft by its fuselage and/or main wing with other hydraulic jacks arranged by position and
quantity to provide proper balance, and in conjunction with the correct jack pad, whose maximum load on any one jack does
not exceed the rated capacity of the jack.
The jacks are not intended for metal forming, metal working, or any purpose other than that stated above.
1.2 LIST OF DRAWINGS
Reference Parts List and Illustrations
2.0 SAFETY INFORMATION
2.1 ALARM AND WARNING SYSTEMS
None
2.2 WARNING AND DANGER SIGNS
See labels on unit. WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal
injury or death.
2.3 COMPONENT SAFETY FEATURES
Ram Locknut prevents lowering of the ram. The Ram Locknut must be lowered as the aircraft is being lifted
CE Hand Pump With Check Valve prevents unintentional decent of aircraft if relief valve fails
Locknut Retaining Ring prevents locknut from being unscrewed from the 2nd stage
2.4 FUNCTIONAL SAFETY FEATURES
Pressure Relief Valve prevents overload during raising operations
2.5 FEATURES FOR OPERATOR SAFETY
Cautions and Instruction Labels Located on Jack
Ram Locknuts
2.6 ENVIRONMENTAL SAFETY FEATURES
Jack is non-polluting. See Appendix IV Material Safety Data Sheet for the recommended hydraulic fluid (MIL-PRF-5606).
2.7 NECESSARY PERSONAL PROTECTIVE EQUIPMENT
CAUTION!
Always wear safety glasses.
2.8 SAFETY GUIDELINES CAUTION!
Do not place hands on top of jack near ram locknuts while lowering jack.
Pinch points exist between top of jack and threads on ram.
Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may
have hung up.
Never align jack under aircraft by pounding on jack legs. Dented legs may lead to jack collapse.
Always lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated fully after
jacking.
Always raise and lower jacks simultaneously so that aircraft remains level.
Always use a tail or nose stand, as applicable, for additional stability.

Model: 02-0511C0132
5 Ton Two Stage Jack
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2.8 SAFETY GUIDELINES (continued) WARNING!
The ram locknuts are user operated safety devices.
Failure to utilize these locknuts may result in personal injury or death.
2.9 CONDITIONS FOR SAFE USE
Use in a clean dry environment on a level surface.
Operate between -20C and 50C/-4F and 122F.
2.10 OPERATOR QUALIFICATIONS
This jack is intended to be used by the skilled and trained aircraft technician. The operator must be familiar with the jacking
procedures for the aircraft to be raised, and the operation of the jack.
Installation/Maintenance/Dismantling Qualifications: This jack is to be installed, maintained, and dismantled by qualified
technicians familiar with hydraulic systems.
2.11 ADDITIONAL SAFETY MEASURES
This jack must be used in accordance with this technical manual, and in accordance with the aircraft manufacturer’s jacking
procedures.
2.12 IN CASE OF HYDRAULIC LINE FAILURE
Ram Locknut prevents unintentional decent in case of hydraulic failure. It is important to keep Ram Locknut within 1 inch of
bottom of ram when lowering or raising aircraft.
3.0 PACKAGING AND STORAGE
3.1 PACKAGING REQUIREMENTS
Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment.
3.2 HANDLING
Jacks can be rolled by hand on its casters.
3.3 STRAPPING
Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.
3.4 PACKAGING PROTECTION
No special packaging material for cushioning or suspension is required.
3.5 LABELING OF PACKAGING
Packaging should be labeled DO NOT DROP.
3.6 STORAGE COMPATIBILITY
No special considerations.
3.7 STORAGE ENVIRONMENT
Store jacks between -20C and +50C/-4F and 122F.
Always store jack with ram all the way down.
Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.
3.8 STORAGE SPACE AND HANDLING FACILITIES
Minimum Closed Height: 11.4/17.5 in (29/44.5 cm)
Mechanical Extension: 3 in (7.6 cm)
Hydraulic Extension: 1st Stage: 5.44 in (13.8 cm)
2nd Stage: 6.76 in (17.2 cm)
Maximum Height Obtainable: 26.6/32.7 in (67/83.1 cm)
Overall: 14 ½ x 15 in (36.8 x 38.1 cm)
Weight: 100 lbs (45.4 kg)
4.0 TRANSPORTATION
Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. Approximate
weight: 100 lbs (45.4 kg)

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5 Ton Two Stage Jack
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5.0 ASSEMBLY
This product is shipped completely assembled and tested and requires no further assembly before operation. The following
sections apply when servicing the unit.
5.1 GENERAL INSTRUCTIONS
This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic
stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.
All replacement parts must be the same as or better than the original parts supplied.
Dispose of waste per federal and local laws and regulations.
No modifications are allowed that will adversely affect the jack’s safety performance.
The pressure relief valve is not serviceable. It must be replaced as a unit.
5.2 PRE-USE CHECKS
1. Refer to the Illustrated Parts List to identify and ensure that all parts are present.
2. Generally check over unit to assure the tightness of all nuts, bolts and fittings.
3. With rams completely collapsed, check hydraulic fluid level.
Replenish with MIL-PRF-5606 fluid as required.
Fluid level is full when 5/8 to ½ inches from the outside top of reservoir.
NOTE: Refer to fluid manufacturer’s (appendix v) material safety data sheet, and advisory for handling and disposal
of fluid.
5.3 PERSONNEL REQUIREMENTS
This jack is to be assembled by qualified technicians familiar with hydraulic systems.
5.4 INSPECTION AND TEST PROCEDURES
1. Ensure fluid level is within 5/8 to ½ inches from the outside top of reservoir.
2. Raise ram to full stroke, and check for leaks.
6.0 OPERATION
6.1 OPERATING PARAMETERS
The user shall work in accordance with the Operator Manual
It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut
The employer of the operator shall provide for all necessary training and give information about pumping and translating
forces
Operate between -20C and 50C/-4F and 122F
6.2 NUMERICAL VALUES
Vertical capacity: 10,000 lbs. (44.5 kN)
Minimum closed heights:
with R-1013-01 mechanical extension 11.4 in (29 cm)
with R-1012-01 mechanical extension 17.5 in (44.6 cm)
Mechanical extension: 3.0 in (7.6 cm)
Hydraulic extension: 12.22 in (31 cm)
Maximum heights obtainable:
with R-1013-01 mechanical extension 26.6 in (67.6 cm)
with R-1012-01 mechanical extension 32.7 in (83.1 cm)
Overall: 14 ½ x 15 in (36.8 x 38.1 cm)
Floor area (triangular):156 in² (1006 cm²)
Weight: 100 lbs (45.4 kg)

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5 Ton Two Stage Jack
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6.0 OPERATION (continued)
6.3 OPERATOR CONTROLS
6.4 OPERATING INSTRUCTIONS
The user should be familiar with the following statements prior to using the jack(s):
CAUTION!
1. Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may
have hung up.
2. Always lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated fully after
jacking.
3. Always raise and lower jacks simultaneously so that aircraft remains level.
4. Always use a tail or nose stand, as applicable, for additional stability.
WARNING!
When collapsing rams by hand miss-staging may occur and cause pinch points. To collapse ram, add a
minimum 50 lb load to the mechanical extension. Keep hands and fingers clear of locking nuts. Failure to
adhere to this safety instruction can cause injury.
6.4.1 Rules For Operating
1. The user shall work in accordance with the Operator and/or Technical Manuals.
2. It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
3. The employer of the operator shall provide for all necessary training and give information about pumping and translating
forces.
4. Operate between -20C and 50C/-4F and 122F.
6.4 Operating instructions continued on following page.

Model: 02-0511C0132
5 Ton Two Stage Jack
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6.4 OPERATING INSTRUCTIONS (continued)
6.4.2 Jack Instructions
To Raise Aircraft:
1. Place jack on a hard, level surface.
2. Hydraulic rams must be completely retracted before operating the jack.
3. Raise mechanical extension as close to aircraft jack pad as possible.
NOTE: Jacks equipped with two mechanical extensions. The difference between the extensions is a length of 6.1 in.
Select the extension that best suits the jacking position.
WARNING!
The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical
extension.
The locking pin washer and ball lock MUST be placed outside the ram protection ring.
Visually inspect the jack prior to every use.
Do not place extra locking pins in any other hole on
the mechanical extension.
Insure mating surfaces to jack point are free of
debris and damage.
Under no conditions should the locking pin washer
or washer groove be inside the ram protection ring
groove.
Under no conditions should the locking pin’s ball
lock be inside the ram protection ring groove.
Never use the jack if the ram protection ring is not
installed.
Never use the locking pin without a locking pin
washer.
Never use a locking pin that has been damaged.
Never use a ram protection ring that has been
damaged or deformed.
Replace ram protection ring if it does not have a
radius groove for the locking pin.
Load test jacks annually.
Only order replacement parts from Tronair.
Failure to comply could result in premature failure
below certified weight and could cause serious injury including death.
Correct Pin Placement

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5 Ton Two Stage Jack
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6.4.2 Jack Instructions (continued) Incorrect Pin Placements
Results Of Locking Pin In Incorrect Location
Ram Protection Ring
4. Close pump release valve and operate pump.
NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise
stops the jack’s descent, and allows it to be raised.
6.4.2 Jack instructions continued on following page.
Washer In
Ram Protection Ring
Ball Lock In
Ram Protection Ring
Washer On Top Of
Ram Protection Ring
Locking Pin Not In
Ram Protection Ring
and top Locking Pin
in Mechanical Extension
(use only one pin)
Unacceptable Condition
Acceptable Condition
Damage
and
Deformation
No
Deformation

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5 Ton Two Stage Jack
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6.4.2 Jack Instructions (continued)
5. Hydraulic rams must extend in order from largest to smallest diameter.
6. Largest diameter hydraulic ram must fully extend before the next stage ram begins to rise.
7. Lower mechanical ram locknut(s) while extending rams. Keep within 1 inch from bottom of extending ram
8. Do not continue to operate hand pump after all rams have fully extended.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal
injury or death and/or damage to aircraft or equipment.
To Lower Aircraft:
1. Lower all jacks simultaneously.
2. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod.
3. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning with smallest ram (1”max) until stage is
completely lowered. Repeat for next largest stage.
4. Loosen pump release valve slightly to slowly lower aircraft.
NOTE: When using jack during washing operations, completely cover top of jack near ram seal.
CAUTION!
Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of
jack and threads on ram.
Always wear safety glasses.
7.0 TRAINING
Training of operating personnel is the responsibility of the employer. This jack must be used in accordance with aircraft
manufacturer’s instructions.
8.0 MAINTENANCE
8.1 GENERAL
All maintenance and/or repair work should be done using good workmanship practices and proper tools.
The work area should be clean and free of dirt.
When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical
surfaces of parts. Surface deformities could cause degradation of seals and failure.
It is good practice to replace both O-rings and back-up rings once removed. Cut and damaged O-rings normally result in
fluid leakage.
NOTE: Lubricate cylinder, ram(s) and o-ring(s) for assembly:
Lubricate inner cylinder wall(s) with MIL-PRF-5606 hydraulic fluid
Apply suitable o-ring lubricant grease to installed o-ring(s) and to o-ring lead-in chamfer at opening of
cylinder
At this time, flush old hydraulic fluid and dirt from overall system and replenish with new, clean hydraulic fluid.
When refilling the hydraulic system the characteristics of the hydraulic fluid used in the jack and the level of the hydraulic
fluid as it is noted on the jack shall be observed.
Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair
shall be carried out by qualified persons.
No modifications shall be carried out which adversely affect the compliance of the jack with draft standard 2006/42/EC.
8.2 SERVICING JACK
90-Day Routine Maintenance
If jack is not being used on a regular basis, every 90 days the jack should be fully extended and retracted to exercise the seals
and to prevent rust build up on the cylinder I.D. While ram is extended, clean the threads and spray with DoALL RPM, LPS, or
equivalent that is water repellent and will not harm BUNA “N” O-rings.
To Disassemble Jack for Seal Replacement:
1. Raise first stage ram high enough to allow removal of the threaded tube stop.
2. Raise both first and second stage rams together to the point where this assembly can be lifted from the jack cylinder.
NOTE: If the second stage ram is allowed to precede the first stage ram, it will fill with oil causing an oil spill when
the assembly is removed from the cylinder.

Model: 02-0511C0132
5 Ton Two Stage Jack
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8.2 SERVICING JACK (continued)
To Reassemble Jack:
1. Re-assemble in reverse order of above.
NOTE: Lubricate cylinder, ram(s) and o-ring(s) for assembly:
Lubricate inner cylinder wall(s) with MIL-PRF-5606 hydraulic fluid
Apply suitable o-ring lubricant grease to installed o-ring(s) and to o-ring lead-in chamfer at opening of
cylinder
NOTE: To minimize air entrapment under the rams. Actuate cylinder with had pump several inches and release. This
will circulate oil and bleed out air.
2. Spray I.D. of cylinder and O.D. of rams with DoALL RPM, LPS or equivalent water repellent that will not harm the Buna
“N” O-rings to protect surfaces from rusting when not in use.
3. Ensure locknut retaining ring is present on second stage ram to prevent nut removal after seal kit installation.
8.3 MAINTENANCE SCHEDULE
Check Fluid Level............................Each Use
Lubricate Casters............................NA
Cleaning..........................................Annually Or As Needed
NOTE: Wipe with soft cloth only, do no pressure wash or spray water directly at ram seal.
8.3.1 Storage/Low Usage
If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with DoALL RPM, LPS or equivalent water
repellant, BUNA N compatible lubricant.
8.4 REMOVING AND SERVICING PUMP
NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows:
1. Review Appendix III HC-1963 Hand Pump Parts List.
2. Clamp suction (push on) hose and remove hose from pump.
3. Uncouple fittings of hydraulic hoses from pump.
4. Remove pump from jack.
5. Remove cotter pin from clevis pin.
6. Remove four (4) socket head cap screws.
7. Remove flanges.
8. Remove tube assembly.
9. Replace O-rings and backup ring. (See Appendix III for kits available.)
10. Re-assemble in reverse order.
8.5 JACK FUNCTION LOAD TEST
Note: If function load testing is required:
1. Take all necessary precautions to prevent injury.
2. Always jack against a load and never against the jack itself.
3. Do not exceed a test load equal to the jack rated capacity plus 5% to10%.

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5 Ton Two Stage Jack
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9.0 TROUBLE SHOOTING
TROUBLE
PROBABLE CAUSE
ACTION
Fluid leakage at pump
piston or pump body
Damaged backup ring, o-ring, piston or pump
body
Remove piston and pump body. Inspect for
damage. Replace defective part(s). Replace
removed o-ring and backup ring
External fluid leakage at
rams
Damaged o-ring, backup ring or inner cylinder
wall
Remove rams as a unit from cylinder. Inspect
parts. Replace o-ring and defective part(s)
Jack fails to lift rated load
Release valve not closed properly
Fully tighten release valve
Low fluid level
Fill to correct fluid level
Pressure relief valve improperly adjusted
Adjust or replace release valve
Leakage at inlet or outlet check ball
Inspect valve body for wear or replace valve
body and check balls
Vent screw closed
Open vent screw
Rams will not support load
after manual or pneumatic
pump up
Leaking ram o-ring seals
Check for external leakage, if present replace
defective seal and back up ring
Leaking pressure check valve
Inspect valve body for wear or replace valve
body and check balls
Leaking pressure relief valve
Remove release valve, inspect ball and ball
seat in pump block. Replace effective part(s)
Rams raise and fall with
each manual pump stroke
Release valve open
Fully tighten release valve
Inlet check valve not seated or sticking
Pump rapidly to dislodge or replace valve body
Pressure check valve not seated or sticking
Pump rapidly to dislodge or replace valve body
Jack fails to lower
Ram locknut not loosened
Raise jack ¼ inch and release locknut
Vent screw closed
Open vent screw
O-Ring (pinched or rolled)
Replace o-ring and back-up ring, clean up
cylinder wall of debris
10.0 PROVISION OF SPARES
Spare parts may be obtained from the manufacturer:
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1740 Eber Road Fax: [phone]
Holland, Ohio 43528-9794 USA E-mail: [email protected]
Website: www.tronair.com
11.0 IN-SERVICE SUPPORT
Contact Tronair for technical services and information.

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5 Ton Two Stage Jack
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12.0 GUARANTEES/LIMITATION OF LIABILITY
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the
original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the
following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
c) Replacement parts have a 90-day warranty from date of shipment
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or disassemble a product
without first contacting Tronair, any action may affect warranty coverage. When you contact Tronair be prepared to provide the
following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for
repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes
on any shipping documents. Failure to obtain a RMA in advance of returning an item will result in a service fee. A decision on
the extent of warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to Tronair must
be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any warranty claims only. Any
unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any
manual (including updates) or safety bulletins published or delivered by Tronair will immediately void any warranty, express or
implied.
The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied. Any
unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and
warnings in any manual (including updates) or safety bulletins published or delivered by Tronair will immediately
void any warranty, express or implied and Tronair disclaims any and all liability for injury (WITHOUT LIMITATION and
including DEATH), loss or damage arising from or relating to such misuse.
13.0 APPENDICES
APPENDIX I Hydraulic Schematic
APPENDIX II HC-1963 Hand Pump Parts List
APPENDIX III Declaration of Conformity
APPENDIX IV Material Safety Data Sheet –MIL-PRF-5606 Hydraulic Fluid

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Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
1
Z-7710-01
Assembly Reservoir Tube
1
3
N-2001-08-S-B
Elbow, Straight Thread
1
4
G-1151-107206
Socket Head Cap Screw, 3/8- 16 x ¾ " long
2
5
TF-1043-03*15.0
Hose Assembly, 15 long
1
6
N-2021-09-S
Elbow, Male 45º
1
7
N-2890
Elbow, 45Male 3/8 NPT x 3/8 Hose
1
8
TF-1047-04*03.5
Hose, Push On, ¼ x 3 ½" long
1
9
N-2200-03-B
Elbow, 90º ¼ NPT x ¼ NPT
1
10
H-1009-01
Pump Handle
1
11
G-1100-109526
Bolt, Grade 5, ½-20 x 2 ¾" long Hex Head
2
12
U-1002
Wheel
2
13
G-1203-1095
Jamnut, ½-20 Elastic
2
14
G-1318-0825
Pin ½ x 2 ½ “ Model D
1
15
R-1013-01
Extension, Center
1
R-1012-01
Extension, Center (adds 6.1 inches)
1

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Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
16
TR-1026
Ram Protection Ring
1
17
TR-2223
Second Stage Locknut
1
18
Z-7683-04
Second Stage Ram
1
23
Z-7681-04
First Stage Ram Assembly
1
24
TR-2222
Stop Tube
1
25
G-1397-206
Ring, External Retaining
1
26
TR-2230
First Stage Locknut
1
27
G-1281-06
Washer
1
28
G-1177
Thumbscrew Vent
1
29
N-2066-06-S-B
Plug, Hollow Hex with O-Ring
1
30
N-2412-10
Connector, Straight ¼ NPT to 3/8 Hose
1
K-4588
Kit, Ram Seal Replacement; consists of:
19
HC-2020-329
Backup Ring
1
20
HC-2000-329
O-ring
1
21
HC-2020-338
Backup Ring
1
22
HC-2000-338
O-ring
1
K-4495
Kit, Hand Pump Replacement; consists of:
2
HC-1963
Hand Pump
1
3
N-2042-05-S-B
Fitting
1
4
G-1151-107206
Socket Head Cap Screw, 3/8 - 16 x ¾" long
2
7
N-2890
Elbow, 90º SAE to Barb
1
8
TF-1047-04*07.0
Hose, Push On, 3/8 x 7" long
1
29
N-2066-06-S-B
Plug, Hollow Hex with O-Ring
1
K-1165
Kit, Wheel Replacement; consists of:
12
Wheel
1
NOTES: 1. Those items designated as kits contain all hardware necessary for installation.
2. Unless otherwise listed, all replacement bolts should be grade '5' or better.

APPENDIX I
Hydraulic Schematic

Hydraulic Schematic