Tronair 02-0544-0110 Installation and operating instructions

Operation & Service Manual
Models:
02-0544-0110
02A0544-0110 (with Air Pump)
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: [phone]  800-426-6301
Fax: [phone]
Web Site: www.tronair.com E-mail: [e-mail]

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
TABLE OF CONTENTS PAGE
1.0 Product Information...........................................................................................................................................1
1.1 Name Of Equipment................................................................................................................................1
1.2 Model Numbers.......................................................................................................................................1
1.3 Manufactured ..........................................................................................................................................1
1.4 Usage......................................................................................................................................................1
1.5 List Of Drawings......................................................................................................................................1
2.0 Safety Information .............................................................................................................................................1
2.1 Alarm And Warning Systems..................................................................................................................1
2.2 Warning And Danger Signs ....................................................................................................................1
2.3 Component Safety Features...................................................................................................................1
2.4 Functional Safety Features.....................................................................................................................1
2.5 Features For Operator Safety.................................................................................................................1
2.6 Environmental Safety Features...............................................................................................................2
2.7 Protection Systems.................................................................................................................................2
2.8 Closed Circuits........................................................................................................................................2
2.9 Interlocking..............................................................................................................................................2
2.10 Necessary Personal Protective Equipment.............................................................................................2
2.11 Safety Guidelines....................................................................................................................................2
2.12 Conditions For Safe Use.........................................................................................................................2
2.13 Operator Qualifications ...........................................................................................................................2
2.14 Additional Safety Measures ....................................................................................................................2
3.0 Packaging And Storage.....................................................................................................................................3
3.1 Packaging Requirements........................................................................................................................3
3.2 Handling..................................................................................................................................................3
3.3 Strapping.................................................................................................................................................3
3.4 Packaging Protection..............................................................................................................................3
3.5 Labeling Of Packaging............................................................................................................................3
3.6 Storage Compatibility..............................................................................................................................3
3.7 Storage Environment ..............................................................................................................................3
3.8 Storage Space And Handling Facilities...................................................................................................3
4.0 Transportation ...................................................................................................................................................3
5.0 Assembly...........................................................................................................................................................3
5.1 General Instructions................................................................................................................................3
5.2 Pre-Use Checks......................................................................................................................................4
5.3 Personnel Requirements.........................................................................................................................4
5.4 Inspection And Test Procedures.............................................................................................................4
6.0 Installation..........................................................................................................................................................4
7.0 Operation...........................................................................................................................................................4
7.1 Operating Parameters.............................................................................................................................4
7.2 Numerical Values....................................................................................................................................4
7.3 Operator Controls....................................................................................................................................5
7.4 Operating Instructions.............................................................................................................................5
7.4.1 Rules For Operating: ..................................................................................................................5
7.4.2 Jack Instructions.........................................................................................................................5
8.0 Training..............................................................................................................................................................7
9.0 Maintenance......................................................................................................................................................8
9.1 General....................................................................................................................................................8
9.2 Maintenance Schedule............................................................................................................................8
9.2.1 Storage/Low Usage:...................................................................................................................8
9.3 Servicing Jack.........................................................................................................................................8
9.4 Removing And Servicing Pump..............................................................................................................9
9.5 Jack Function Load Test.........................................................................................................................9
9.6 Pneumatic Pump.....................................................................................................................................9
10.0 Trouble Shooting ...............................................................................................................................................9
11.0 Provision Of Spares.........................................................................................................................................10

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
12.0 Parts List..........................................................................................................................................................10
13.0 In-Service Support...........................................................................................................................................10
14.0 Guarantees......................................................................................................................................................10
15.0 Appendices......................................................................................................................................................11

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
REVISION DATE TEXT AFFECTED
03 12/2003 pg 15 Parts List: Modified Item 53
04 11/2004 pg 6 7.4.2 added warning and illustrations

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 1 -
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without
written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial
institutions from any liability from consequences that may occur.
1.0 PRODUCT INFORMATION
1.1 NAME OF EQUIPMENT
5 Ton Single Stage Jack
1.2 MODEL NUMBERS
02-0544-0110 or 02A0544-0110. See Nameplate for Serial Number
1.3 MANUFACTURED
Manufactured by TRONAIR, INC, 1740 Eber Rd., Holland, OH 43528-9794 USA
1.4 USAGE
The device is intended to lift an aircraft by its fuselage and/or main wing with other hydraulic jacks
arranged by position and quantity to provide proper balance, and in conjunction with the correct jack
pad, whose maximum load on any one jack does not exceed the rated capacity of the jack.
The jacks are not intended for metal forming, metal working, or any purpose other than that stated
above.
1.5 LIST OF DRAWINGS
Reference Parts List and Illustrations, Pages 12 to 16.
2.0 SAFETY INFORMATION
2.1 ALARM AND WARNING SYSTEMS
None
2.2 WARNING AND DANGER SIGNS
See labels on unit WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result
in personal injury or death.
2.3 COMPONENT SAFETY FEATURES
Ram Locknut prevents lowering of the ram. The Ram Locknut must be lowered as the aircraft is
being lifted.
2.4 FUNCTIONAL SAFETY FEATURES
Pressure Relief Valve prevents overload during raising operations.
2.5 FEATURES FOR OPERATOR SAFETY
Cautions and Instruction Labels located on jack
Ram Locknut
2.0 Safety Information continued on following page.

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 2 -
2.0 SAFETY INFORMATION (continued)
2.6 ENVIRONMENTAL SAFETY FEATURES
The jack is non-polluting. See Appendix for Material Safety Data concerning the recommended
hydraulic fluid (MIL-H-5606).
2.7 PROTECTION SYSTEMS
None
2.8 CLOSED CIRCUITS
None
2.9 INTERLOCKING
None
2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT
CAUTION!
Always wear safety glasses.
2.11 SAFETY GUIDELINES
CAUTION!
Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist
between top of jack and threads on ram.
1. NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered,
struts may have hung up.
2. NEVER align jack under aircraft by pounding on jack legs. Dented legs may lead to jack
collapse.
3. ALWAYS lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated
fully after jacking.
4. ALWAYS raise and lower jacks simultaneously so that aircraft remains level.
5. ALWAYS use a tail or nose stand, as applicable, for additional stability.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result
in personal injury or death.
2.12 CONDITIONS FOR SAFE USE
Use in a clean dry environment on a level surface.
Operate between -20C and 50C (-4F and 122F).
2.13 OPERATOR QUALIFICATIONS
This jack is intended to be used by the skilled and trained aircraft technician. The operator must be
familiar with the jacking procedures for the aircraft to be raised, and the operation of the jack.
Installation/Maintenance/Dismantling Qualifications: This jack is to be installed, maintained, and
dismantled by qualified technicians familiar with hydraulic systems.
2.14 ADDITIONAL SAFETY MEASURES
This jack must be used in accordance with this technical manual, and in accordance with the aircraft
manufacturer’s jacking procedures.

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 3 -
3.0 PACKAGING AND STORAGE
3.1 PACKAGING REQUIREMENTS
Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during
shipment.
3.2 HANDLING
Jacks can be rolled by hand on its casters.
3.3 STRAPPING
Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.
3.4 PACKAGING PROTECTION
No special packaging material for cushioning or suspension is required.
3.5 LABELING OF PACKAGING
Packaging should be labeled DO NOT DROP.
3.6 STORAGE COMPATIBILITY
No special considerations.
3.7 STORAGE ENVIRONMENT
Store jacks between -20C and +50C/-4F and 122F.
Always store jack with ram all the way down.
Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.
3.8 STORAGE SPACE AND HANDLING FACILITIES
Minimum Closed Height: 44 in (111.76 cm)
Mechanical Extension: 10 in (25.4 cm)
Hydraulic Extension: 22 in (55.88 cm)
Maximum Height Obtainable: 76 in (193.04 cm)
Weight: 125 lbs (56.7 kg)
4.0 TRANSPORTATION
Lifting can be accomplished by crane and strap thru top of tripod, or by fork truck under lower tripod
support. Approximate weight is 125 lbs (56.7 kg).
5.0 ASSEMBLY
This product is shipped completely assembled and tested and requires no further assembly before
operation. The following sections apply when servicing the unit.
5.1 GENERAL INSTRUCTIONS
1. This product should be assembled and/or repaired using good workmanship practices and proper
tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards
for Grade '5' bolts.
2. All replacement parts must be the same as or better than the original parts supplied.
3. Dispose of waste per federal and local laws and regulations.
4. No modifications are allowed that will adversely affect the jacks safety performance.
5. The pressure relief valve is not serviceable. It must be replaced as a unit.
5.0 Assembly continued on following page

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 4 -
5.0 ASSEMBLY (continued)
5.2 PRE-USE CHECKS
1. Refer to the Illustrated Parts List to identify and ensure that all parts are present.
2. Generally check over unit to assure the tightness of all nuts, bolts and fittings.
3. With rams completely collapsed, check hydraulic fluid level.
Replenish with MIL-H-5606 fluid as required.
Fluid Level: 1.5 inches (3.8 cm) below vent.
NOTE: Refer to fluid manufacturer’s (Appendix) Material Safety Data Sheet, and advisory for
handling and disposal of fluid.
5.3 PERSONNEL REQUIREMENTS
This jack is to be assembled by qualified technicians familiar with hydraulic systems.
5.4 INSPECTION AND TEST PROCEDURES
1. Ensure fluid level is within 1.5 inches (3.8 cm) from reservoir vent cap.
2. Raise ram to full stroke, and check for leaks.
6.0 INSTALLATION
Installation and commissioning requires connection of the air valve to an adequate air supply (Air Pump
equipped Models only).
6.2 AIR SUPPLY REQUIREMENTS
25 psi (1.72 bar) Minimum
40 psi (2.75 bar) Recommended
125 psi (8.60 bar) Maximum
7.0 OPERATION
7.1 OPERATING PARAMETERS
1. The user shall work in accordance with the Operator Manual.
2. At no time shall personnel work under the raised load until it is secured by suitable means, i.e.
ram locknut.
3. The employer of the operator shall provide for all necessary training and give information about
pumping and translating forces.
4. Operate between -20C and 50C (-4F and 122F).
7.2 NUMERICAL VALUES
Rated Capacity: 10,000 lbs (4,536 kg)
Minimum Closed Height: 44 in (111.76 cm)
Mechanical Extension: 10 in (25.4 cm)
Hydraulic Extension: 22 in (55.88 cm)
Maximum Height Obtainable: 76 in (193.04 cm)
Weight: 125 lbs (56.7 kg)
Pressure Relief Setting: 1950 + 195/-0 psig (1.34+13/-0 bar)
Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9 bar)

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 5 -
FIGURE 7.3 Operator Controls
7.3 OPERATOR CONTROLS
See Figure 7.3
7.4 OPERATING INSTRUCTIONS
The user should be familiar with the following
statements prior to using the jack(s):
CAUTION!
1. NEVER put hands between the aircraft and
the jack pad; as after aircraft has been
lowered, struts may have hung up.
2. NEVER align jack under aircraft by pounding
on jack legs. Dented legs may lead to jack
collapse.
3. ALWAYS lower ram locking nut(s) after jack is
under load. Be sure ram nut(s) is seated fully
after jacking.
4. ALWAYS raise and lower jacks
simultaneously so that aircraft remains level.
5. ALWAYS use a tail or nose stand, as
applicable, for additional stability.
7.4.1 Rules For Operating:
1. The user shall work in accordance with the Operator and/or Technical Manuals.
2. At no time shall personnel work under the raised load until it is secured by suitable
means, i.e. ram locknut.
3. The employer of the operator shall provide for all necessary training and give information
about pumping and translating forces.
4. Operate between -20C and 50C/-4F and 122F.
7.4.2 Jack Instructions
To Raise Aircraft:
1. Place jack on a hard, level surface.
2. Raise mechanical extension as close to aircraft jack pad as possible.
7.4.2 Jack instructions continued on following page.

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 6 -
7.4.2 Jack Instructions (continued)
WARNING!
The locking pin MUST be placed in the ram protection ring groove and fully through the
mechanical extension.
The locking pin washer and ball lock MUST be placed outside the ram protection ring.
Do not place extra locking pins
in any other hole on the
mechanical extension.
Insure mating surfaces to jack
point are free of debris and
damage.
Under no conditions should the
locking pin washer or washer
groove be inside the ram
protection ring groove.
Under no conditions should the
locking pin’s ball lock be inside
the ram protection ring groove.
Never use the jack if the ram
protection ring is not installed.
Never use the locking pin
without a locking pin washer.
Never use a locking pin that has
been damaged.
Never use a ram protection ring that has been damaged or deformed.
Failure to comply could result in premature failure below certified weight and could
cause serious injury including death.
JACKING POINT
SURFACE
MECHANICAL EXTENSION
LOCKING PIN WASHER
AND WASHER GROOVE
LOCKING PIN
BALL LOCK
RAM PROTECTION
RING GROOVE
RAM PROTECTION RING
LOCKING PIN WASHER
AND WASHER GROOVE
LOCKING PIN
RAM PROTECTION RING
CORRECT PIN
PLACEMENT
MECHANICAL EXTENSION
BALL LOCK
AREAS TO BE FREE
OF INDENTATIONS
RAM PROTECTION RING

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 7 -
7.4.2 Jack Instructions (continued)
3. Close pump release valve by turning clockwise.
NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump
release valve clockwise stops the jacks descent, and allows it to be raised.
4. Operate the pump using the handle, or by opening the air valve (if equipped with
an air pump).
5. Lower ram locknuts as aircraft is raised.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may
result in personal injury or death.
Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points
exist between top of jack and threads on ram.
Always wear safety glasses.
To Lower Aircraft:
1. Lower all jacks simultaneously.
2. If ram locking nut(s) is tight, raise jack slightly to release nut(s).
3. Loosen pump release valve slightly to slowly lower aircraft. Raise locking nut(s)
as jack ram(s) lower.
NOTE: When using jack during washing operations, completely cover top of jack near ram
seal.
8.0 TRAINING
8.1 Training of operating personnel is the responsibility of the employer. This jack must be used in
accordance with aircraft manufacturer’s instructions.
LOCKING PIN WASHER
AND WASHER GROOVE
LOCKING PIN
RAM PROTECTION RING
INCORRECT PIN
PLACEMENT
MECHANICAL EXTENSION
BALL LOCK
LOCKING PIN WASHER
AND WASHER GROOVE
LOCKING PIN
RAM PROTECTION RING
INCORRECT PIN
PLACEMENT
MECHANICAL EXTENSION
BALL LOCK

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 8 -
9.0 MAINTENANCE
9.1 GENERAL
All maintenance and/or repair work should be done using good workmanship practices and
proper tools.
The work area should be clean and free of dirt.
When O-rings and backup rings are removed, every effort should be made to avoid the
contact of tools with the critical surfaces of parts. Surface deformities could cause
degradation of seals and failure.
It is good practice to replace both O-rings and backup rings once removed. Cut and damaged
O-rings normally result in fluid leakage.
If cylinder bore is found to be rusty, it may be honed to a maximum diameter of 2.629 inches
(66.78 mm) and a surface finish of 16 micro inches. If pitting in the bore cannot be removed
by this process, the jack cylinder must be replaced before the jack can be returned to service.
At this time, flush old hydraulic fluid and dirt from overall system and replenish with new,
clean hydraulic fluid.
When refilling the hydraulic system the characteristics of the hydraulic fluid used in the jack
and the level of the hydraulic fluid as it is noted on the jack shall be observed.
Jacks shall be maintained and repaired in accordance with the manufacturers instructions.
Such maintenance and repair shall be carried out by qualified persons.
No modifications shall be carried out which adversely affect the compliance of the jack with
draft standard prEN 1494:1994.
9.2 MAINTENANCE SCHEDULE
Check Fluid Level.........................................................................................................Each Use
Lubricate Casters..........................................................................................................3 Months
Cleaning.................................................................................................Annually Or As Needed
NOTE: Wipe with soft cloth only, do no pressure wash or spray water directly at ram seal.
9.2.1 Storage/Low Usage:
If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with DoALL
RPM, LPS or equivalent water repellant, BUNA N compatible lubricant.
9.3 SERVICING JACK
To Disassemble Jack:
1. Remove mounting plate (Item 63) by unscrewing three socket head cap screws (Item 57).
2. Raise ram assembly (Item 59) to the point where it can be lifted from the jack cylinder.
To Re-assemble Jack:
1. Re-assemble in reverse order of above.
NOTES:
Dispose of hydraulic fluid per local and federal regulations.
To minimize air entrapment under the ram, raise the oil level in the cylinder to chamfer of
the cylinder prior to ram insertion.
Torque socket head cap screws (Item 57) to 25 ft-lbs (34 Nm)

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 9 -
9.0 MAINTENANCE (continued)
9.4 REMOVING AND SERVICING PUMP
NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows:
1. Review Appendix III HC-1753 Hand Pump Parts List.
2. Clamp suction (push on) hose and remove hose from pump.
3. Uncouple fitting of hydraulic hoses from pump.
4. Remove pump from jack.
5. Remove cotter pin from clevis pin.
6. Remove four (4) socket head cap screws.
7. Remove flanges.
8. Remove tube assembly.
9. Replace O-rings and backup ring. (See Appendix III for kits available.)
10. Re-assemble in reverse order.
9.5 JACK FUNCTION LOAD TEST
NOTE: If function load testing is required:
1. Take all necessary precautions to prevent injury.
2. Always jack against a load and never against the jack itself.
3. Do not exceed a test load equal to the jack rated capacity plus 10%.
9.6 PNEUMATIC PUMP
See Appendix II Haskel Air Pump Manufacturer Data for complete parts list and repair information.
10.0 TROUBLE SHOOTING
Ram will not rise or rises erratically
PROBABLE CAUSE
CORRECTIVE ACTION
High pressure leaks (at joint, plugs or tubing)
Re-tighten or repair
Leaky discharge check valve
Open release valve. Pump rapidly to dislodge.
Or repair pump.
Leaky ram O-ring packing
Replace packing (Refence Parts List  K-1049 Kit)
Leaky release valve
Tighten release valve (See Appendix III)
Leaky pump O-ring packing
Repair pump (See Appendix III)
Lack of oil
Refill reservoir with oil (MIL-H-5606).
Check system for leaks.
Sticking inlet check valve
Open release valve. Pump rapidly to dislodge.
Or repair pump.
Air in hydraulic system
Bleed system. With rams fully retracted, open release
valve. Pump rapidly and close release valve.
10.0 Trouble shooting continued on following page

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 10 -
10.0 TROUBLE SHOOTING (continued)
Jack will not lower
PROBABLE CAUSE
CORRECTIVE ACTION
Ram lock nut not loosened
Rotate nut as ram is lowered
Broken pump release valve
Repair pump (See Appendix III)
Bent ram
Replace suspected ram assembly
O-ring (Pinched or rolled)
Replace packing (See Parts List  K-1049 Kit)
Check cylinder and rams for rust and pitting on inside
diameter walls. (See Section 9.0 Maintenance/General)
11.0 PROVISION OF SPARES
Recommended Spares to be kept on hand:
K-1049 Kit, Ram Seal Replacement
HK-1685 Kit, Repair Fluid Seal (Air Option only)
HK-1686 Kit, Repair Air Seal (Air Option only)
K-1000 Kit, Pump Seal Replacement
Spare parts may be obtained from the manufacturer:
TRONAIR, INC. Telephone: [phone] or 800-426-6301
1740 Eber Road Fax: [phone]
Holland, Ohio 43528-9794 USA Email: [email protected]
12.0 PARTS LIST
Reference Pages 12 to 16 for Parts Lists and Illustrations.
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
13.0 IN-SERVICE SUPPORT
Contact Tronair for technical services and information.
14.0 GUARANTEES
Tronair products are warranted to be free of manufacturing or material defects for a period of one year
after shipment to the original customer. This warranty does not cover the following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or
disassemble a product without first contacting Tronair, since any action may affect warranty coverage.
When you contact Tronair be prepared to provide the following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be
returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization Number
(RMA) will be issued for reference purposes on any shipping documents. A decision on the extent of
warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to
Tronair must be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair
on any warranty claims.

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 11 -
15.0 APPENDICES
APPENDIX I Hydraulic Schematic
APPENDIX II Haskel Air Pump Manufacturer Data
APPENDIX III HC-1753 Hand Pump Parts List
APPENDIX IV Material Safety Data Sheet –MIL-H-5606 Hydraulic Fluid

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 12 -
Parts List
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
ITEM PART NUMBER DESCRIPTION QTY
8.......................H-1009-01........................................ Assembly, Pump Handle.................................................1
9.......................HJ-532-02 ........................................ Pad, Jack.........................................................................1
10.......................G-1203-1105.................................... Jamnut, 5/8-18 Elastic.....................................................3
11.......................G-1250-1100N ................................. Flatwasher, 5/8 Narrow...................................................3
12.......................H-1128-02........................................ Spring..............................................................................3
13.......................G-1250-1100W................................. Flatwasher, 5/8 Wide.......................................................3
14.......................U-1053 ............................................. Caster, Stem....................................................................3
K-1325 Kit, Jack Weldment Replacement; consists of:
1.......................Z-1169-01......................................... Weldment, Jack...............................................................1
2.......................V-1001.............................................. Label, Made in USA ........................................................1
3.......................V-1003.............................................. Label, Serial Number.......................................................1
4.......................V-1805.............................................. Label, ISO General Danger.............................................1
5.......................V-1198-02 ........................................ Label, Tronair ..................................................................1
6.......................V-1775.............................................. Label, Pump Force..........................................................1
7.......................V-1776.............................................. Label, Down.....................................................................1

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 13 -
Parts List
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
ITEM PART NUMBER DESCRIPTION QTY
16.......................TF-1043-03*15.0.............................. Assembly, Hose, 15" long ...............................................1
21.......................N-2016-05-S..................................... Tee, Run, Swivel Nut, SAE #6 JIC..................................1
22.......................N-2004-06-S..................................... Elbow, 3/8 JIC x ¼ NPT..................................................1
K-1901-01 Kit, Pump Replacement; consists of:
15.......................N-2410-11........................................ Elbow, 90Male ..............................................................1
17.......................N-2001-08-S-B................................. Elbow, Straight Thread, SAE #6 x 3/8-37JIC................1
18.......................HC-1753........................................... Pump, Hydraulic Hand ....................................................1
19.......................G-1251-1070R ................................. Lockwasher, 3/8 Regular.................................................2
20.......................G-1100-107010................................ Bolt, Hex Head, Grade 5, 3/8-16 x 1" long......................2
27.......................TF-1047-01*08.0.............................. Hose, ¼ Gray x 8" long ...................................................1

Models: 02-0544-0110 & 02A0544-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
- 14 -
Parts List
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
ITEM PART NUMBER DESCRIPTION QTY
23.......................N-2410-01........................................ Elbow, 90Male ..............................................................1
24.......................N-2412-04........................................ Connector, Straight Male.................................................1
25.......................N-2208-01-S..................................... Tee, Male Branch............................................................1
26.......................N-2409-01........................................ Elbow, 45Male ..............................................................1
28.......................H-1045 ............................................. Breather...........................................................................1
K-3781 Kit, Reservoir Replacement; consists of:
27.......................TF-1047-01*08.0.............................. Hose, ¼" I.D., Gray .........................................................1
29.......................V-1102-01 ........................................ Label, Use MIL-H-5606...................................................1
30.......................V-1016.............................................. Label, Capacity 10,000 lbs..............................................1
31.......................V-1819.............................................. Label, Hydraulic Jack Caution.........................................1
32.......................V-1820.............................................. Label, Hydraulic Jack Instruction.....................................1
33.......................Z-1539-04-01 ................................... Reservoir.........................................................................1
34.......................G-1202-1050.................................... Stopnut, ¼-20 Elastic......................................................3
35.......................G-1250-1050N ................................. Flatwasher, ¼ Narrow.....................................................3