Tronair 02-7802C0111 Installation and operating instructions

OPERATION & SERVICE MANUAL
Tronair, Inc. Phone: [phone] | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: [email protected]
Models: 02-7802C0111
02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton)
Single Stage Jack
04/2008 - Rev. 01

REVISION DATE TEXT AFFECTED
01 04/2008 Original Release

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01
TABLE OF CONTENTS PAGE
1.0 PRODUCT INFORMATION ..............................................................................................................................................1
1.1 NAME OF EQUIPMENT .....................................................................................................................................1
1.2 MODEL NUMBERS ............................................................................................................................................1
1.3 MANUFACTURER..............................................................................................................................................1
1.4 USAGE ...............................................................................................................................................................1
2.0 SAFETY INFORMATION..................................................................................................................................................1
2.1 ALARM and WARNING SYSTEMS ....................................................................................................................1
2.2 WARNING and DANGER SIGNS .......................................................................................................................1
2.3 COMPONENT SAFETY FEATURES..................................................................................................................1
2.4 FUNCTIONAL SAFETY FEATURES ..................................................................................................................1
2.5 FEATURES FOR OPERATOR SAFETY ............................................................................................................1
2.6 ENVIRONMENTAL SAFETY FEATURES ..........................................................................................................1
2.7 PROTECTION SYSTEMS ..................................................................................................................................1
2.8 CLOSED CIRCUITS ...........................................................................................................................................1
2.9 INTERLOCKING.................................................................................................................................................1
2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT ...................................................................................2
2.11 SAFETY GUIDELINES .......................................................................................................................................2
2.12 CONDITIONS FOR SAFE USE ..........................................................................................................................2
2.13 OPERATOR QUALIFICATIONS.........................................................................................................................2
2.14 ADDITIONAL SAFETY MEASURES...................................................................................................................2
3.0 PACKAGING AND STORAGE.........................................................................................................................................2
3.1 PACKAGING REQUIREMENTS.........................................................................................................................2
3.2 HANDLING .........................................................................................................................................................2
3.3 STRAPPING .......................................................................................................................................................2
3.4 PACKAGING PROTECTION ..............................................................................................................................2
3.5 LABELING OF PACKAGING ..............................................................................................................................2
3.6 STORAGE COMPATIBILITY ..............................................................................................................................2
3.7 STORAGE ENVIRONMENT...............................................................................................................................2
3.8 STORAGE SPACE AND HANDLING FACILITIES .............................................................................................3
4.0 TRANSPORTATION.........................................................................................................................................................3
5.0 ASSEMBLY ......................................................................................................................................................................3
5.1 GENERAL INSTRUCTIONS...............................................................................................................................3
5.2 JACK ASSEMBLY...............................................................................................................................................3
5.3 PRE-USE CHECKS............................................................................................................................................3
5.4 PERSONNEL REQUIREMENTS........................................................................................................................3
5.5 INSPECTION AND TEST PROCEDURES .........................................................................................................3
6.0 INSTALLATION................................................................................................................................................................4
6.1 AIR SUPPLY REQUIREMENTS.........................................................................................................................4
7.0 OPERATION.....................................................................................................................................................................5
7.1 OPERATING PARAMETERS .............................................................................................................................5
7.2 NUMERICAL VALUES........................................................................................................................................5
7.3 OPERATOR CONTROLS...................................................................................................................................5
7.4 OPERATING INSTRUCTIONS...........................................................................................................................5
7.4.1 Rules For Operating............................................................................................................................................5
7.4.2 Jack Instructions .................................................................................................................................................6
8.0 TRAINING.........................................................................................................................................................................8
9.0 MAINTENANCE................................................................................................................................................................8
9.1 GENERAL...........................................................................................................................................................8
9.2 MAINTENANCE SCHEDULE..............................................................................................................................8
9.2.1 Storage/Low Usage.............................................................................................................................................8
9.3 SERVICING JACK..............................................................................................................................................9
9.4 REMOVING AND SERVICING PUMP................................................................................................................9
9.5 JACK FUNCTION LOAD TEST...........................................................................................................................9
9.6 PNEUMATIC PUMP............................................................................................................................................9
10.0 TROUBLE SHOOTING...................................................................................................................................................10
11.0 PROVISION OF SPARES...............................................................................................................................................10
12.0 PARTS LIST ...................................................................................................................................................................10
13.0 IN-SERVICE SUPPORT..................................................................................................................................................10
14.0 GUARANTEES/LIMITATION OF LIABILITY..................................................................................................................11
15.0 APPENDICES.................................................................................................................................................................11

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 1
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability
from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 PRODUCT INFORMATION
1.1 NAME OF EQUIPMENT
12 Ton Single Stage Jack
1.2 MODEL NUMBERS
02-7802C0111 or 027802-0111
See Nameplate for Serial Number
1.3 MANUFACTURER
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
1.4 USAGE
The device is intended to lift an aircraft by its fuselage and/or main wing with other hydraulic jacks arranged by position and
quantity to provide proper balance, and in conjunction with the correct jack pad, whose maximum load on any one jack does
not exceed the rated capacity of the jack.
The jacks are not intended for metal forming, metal working, or any purpose other than that stated above.
2.0 SAFETY INFORMATION
2.1 ALARM and WARNING SYSTEMS
None
2.2 WARNING and DANGER SIGNS
See labels on unit. WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal
injury or death.
2.3 COMPONENT SAFETY FEATURES
Ram Locknut prevents lowering of the ram. The Ram Locknut must be lowered as the aircraft is being lifted.
2.4 FUNCTIONAL SAFETY FEATURES
Pressure Relief Valve prevents overload during raising operations.
2.5 FEATURES FOR OPERATOR SAFETY
Cautions and Instruction Labels located on jack
Ram Locknut
2.6 ENVIRONMENTAL SAFETY FEATURES
The jack is non-polluting. See Appendix for Material Safety Data concerning the recommended hydraulic fluid (MIL-PRF-
5606).
2.7 PROTECTION SYSTEMS
None
2.8 CLOSED CIRCUITS
None
2.9 INTERLOCKING
None

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 2
2.0 SAFETY INFORMATION (continued)
2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT
CAUTION!
Always wear safety glasses.
2.11 SAFETY GUIDELINES CAUTION!
Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of
jack and threads on ram.
1. NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts
may have hung up.
2. NEVER align jack under aircraft by pounding on jack legs. Dented legs may lead to jack collapse.
3. ALWAYS lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated fully after
jacking.
4. ALWAYS raise and lower jacks simultaneously so that aircraft remains level.
5. ALWAYS use a tail or nose stand, as applicable, for additional stability.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal
injury or death.
2.12 CONDITIONS FOR SAFE USE
Use in a clean dry environment on a level surface.
Operate between -20C and 50C (-4F and 122F).
2.13 OPERATOR QUALIFICATIONS
This jack is intended to be used by the skilled and trained aircraft technician. The operator must be familiar with the jacking
procedures for the aircraft to be raised, and the operation of the jack.
Installation/Maintenance/Dismantling Qualifications: This jack is to be installed, maintained, and dismantled by qualified
technicians familiar with hydraulic systems.
2.14 ADDITIONAL SAFETY MEASURES
This jack must be used in accordance with this technical manual, and in accordance with the aircraft manufacturer’s jacking
procedures.
3.0 PACKAGING AND STORAGE
3.1 PACKAGING REQUIREMENTS
Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment.
3.2 HANDLING
Jacks can be rolled by hand on its casters.
3.3 STRAPPING
Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.
3.4 PACKAGING PROTECTION
No special packaging material for cushioning or suspension is required.
3.5 LABELING OF PACKAGING
Packaging should be labeled DO NOT DROP.
3.6 STORAGE COMPATIBILITY
No special considerations.
3.7 STORAGE ENVIRONMENT
Store jacks between -20C and +50C/-4F and 122F.
Always store jack with ram all the way down.
Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.
3.0 Packaging and storage continued on following page.

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 3
3.0 PACKAGING AND STORAGE (continued)
3.8 STORAGE SPACE AND HANDLING FACILITIES
Minimum Closed Height: 108 in (274.32 cm)
Mechanical Extension: 14 in (35.56 cm)
Hydraulic Extension: 32 ¼ in (81.91 cm)
Maximum Height Obtainable: 154 ¼ in (391.79 cm)
Weight: 500 lbs (226.8 kg)
4.0 TRANSPORTATION
Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. Approximate
weight is 550 lbs (226.8 kg).
5.0 ASSEMBLY
5.1 GENERAL INSTRUCTIONS
1. This product should be assembled and/or repaired using good workmanship
practices and proper tools. Bolts and elastic stopnuts should be tightened to a
torque not to exceed industry standards for Grade '5' bolts.
2. All replacement parts must be the same as or better than the original parts
supplied.
3. Dispose of waste per federal and local laws and regulations.
4. No modifications are allowed that will adversely affect the jacks safety
performance.
5. The pressure relief valve is not serviceable. It must be replaced as a unit.
5.2 JACK ASSEMBLY
Reference Figures 1 and 2 during the following:
1. Loosely fasten brace machinings to each leg weldment using 7/16-20 x 2 ¼ in
long hex head bolts, 7/16 flatwashers, and 7/16-20 elastic stopnuts.
2. Raise each tripod leg so that casters can be fastened to leg. Use 3/8-24 x 1 ½
in long hex head bolts, 3/8 flatwashers and 3/8-24 elastic stopnuts to secure
casters to legs.
3. Raise jack onto tripod and fasten with 7/16-20 x 1 ½ in long hex head bolts,
7/16 flatwashers, and 7/16-20 elastic stopnuts. Once securely fastened, the
tripod braces can be tightened.
4. Tighten 7/16 in bolts that fasten the brace weldments to the legs.
5.3 PRE-USE CHECKS
1. Refer to the Illustrated Parts List to identify and ensure that all parts are present.
2. Generally check over unit to assure the tightness of all nuts, bolts and fittings.
3. With rams completely collapsed, check hydraulic fluid level.
Replenish with MIL-PRF-5606 fluid as required.
Fluid Level: 1 ½ in (3.8 cm) below vent.
NOTE: Refer to fluid manufacturer’s (Appendix) Material Safety Data Sheet, and advisory for handling and disposal
of fluid.
5.4 PERSONNEL REQUIREMENTS
This jack is to be assembled by qualified technicians familiar with hydraulic systems.
5.5 INSPECTION AND TEST PROCEDURES
1. Ensure fluid level is within 1 ½ in (3.8 cm) from reservoir vent cap.
2. Raise ram to full stroke, and check for leaks.
FIGURE 1

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 4
5.0 ASSEMBLY (continued)
6.0 INSTALLATION
Installation and commissioning requires connection of the air valve to an adequate air supply (Air Pump equipped Models
only).
6.1 AIR SUPPLY REQUIREMENTS
25 psi (1.72 bar) Minimum
40 psi (2.75 bar) Recommended
125 psi (8.60 bar) Maximum
5 15 scfm (0.14 0.42 s cu.m/min)
FIGURE 2

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 5
7.0 OPERATION
7.1 OPERATING PARAMETERS
1. The user shall work in accordance with the Operation and Service Manual.
2. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.
3. The employer of the operator shall provide for all necessary training and give information about pumping and translating
forces.
4. Operate between -20C and 50C (-4F and 122F).
5. The user shall work in accordance with the Operation and Service Manual.
6. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.
7. The employer of the operator shall provide for all necessary training and give information about pumping and translating
forces.
8. Operate between -20C and 50C (-4F and 122F).
7.2 NUMERICAL VALUES
Rated Capacity: 24,000 lbs (10,886 kg)
Minimum Closed Height: 108 in (274.32 cm)
Mechanical Extension: 14 in (35.56 cm)
Hydraulic Extension: 32 ¼ in (81.91 cm)
Maximum Height Obtainable: 154 ¼ in (391.79 cm)
Weight: 500 lbs (226.8.8kg)
Pressure Relief Setting: 3250 + 300/-0 psig (224+21/-0 bar)
Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9 bar)
7.3 OPERATOR CONTROLS
See Illustration
7.4 OPERATING INSTRUCTIONS
The user should be familiar with the following statements prior to
using the jack(s):
CAUTION!
1. NEVER put hands between the aircraft and the
jack pad; as after aircraft has been lowered,
struts may have hung up.
2. NEVER align jack under aircraft by pounding on
jack legs. Dented legs may lead to jack collapse.
3. ALWAYS lower ram locking nut(s) after jack is
under load. Be sure ram nut(s) is seated fully
after jacking.
4. ALWAYS raise and lower jacks simultaneously
so that aircraft remains level.
5. ALWAYS use a tail or nose stand, as applicable,
for additional stability.
7.4.1 Rules For Operating
1. The user shall work in accordance with the Operator and/or
Technical Manuals.
2. At no time shall personnel work under the raised load until it is
secured by suitable means, i.e. ram locknut.
3. The employer of the operator shall provide for all necessary
training and give information about pumping and translating
forces.
4. Operate between -20C and 50C/-4F and 122F.
FIGURE 3 Operator Controls Locations

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 6
7.4 OPERATING INSTRUCTIONS (continued)
7.4.2 Jack Instructions
To Raise Aircraft:
1. Place jack on a hard, level surface.
2. Raise mechanical extension as close to aircraft jack pad as possible.
WARNING!
The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical
extension.
The locking pin washer and ball lock MUST be placed outside the ram protection ring.
Visually inspect the jack prior to every use.
Do not place extra locking pins in any other hole on
the mechanical extension.
Insure mating surfaces to jack point are free of
debris and damage.
Under no conditions should the locking pin washer
or washer groove be inside the ram protection ring
groove.
Under no conditions should the locking pin’s ball
lock be inside the ram protection ring groove.
Never use the jack if the ram protection ring is not
installed.
Never use the locking pin without a locking pin
washer.
Never use a locking pin that has been damaged.
Never use a ram protection ring that has been
damaged or deformed.
Replace ram protection ring if it does not have a
radius groove for the locking pin.
Load test jacks annually.
Only order replacement parts from Tronair.
Failure to comply could result in premature failure
below certified weight and could cause serious injury including death.
Correct Pin Placement
7.4.2 Jack instructions continued on following page.

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 7
7.4.2 Jack Instructions (continued) Incorrect Pin Placements
Results Of Locking Pin In Incorrect Location
Ram Protection Ring
Washer In
Ram Protection Ring
Ball Lock In
Ram Protection Ring
Washer On Top Of
Ram Protection Ring
Locking Pin Not In
Ram Protection Ring
and top Locking Pin
in Mechanical Extension
(use only one pin)
Unacceptable Condition
Acceptable Condition
Damage
and
Deformation
No
Deformation

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 8
7.4.2 Jack Instructions (continued)
3. Close pump release valve by turning clockwise.
NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve
clockwise stops the jacks descent, and allows it to be raised.
4. Operate the pump using the handle, or by opening the air valve (if equipped with an air pump).
5. Lower ram locknuts as aircraft is raised.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in
personal injury or death.
Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between
top of jack and threads on ram.
Always wear safety glasses.
To Lower Aircraft:
1. Lower all jacks simultaneously.
2. If ram locking nut(s) is tight, raise jack slightly to release nut(s).
3. Loosen pump release valve slightly to slowly lower aircraft. Raise locking nut(s) as jack ram(s) lower.
NOTE: When using jack during washing operations, completely cover top of jack near ram seal.
8.0 TRAINING
Training of operating personnel is the responsibility of the employer. This jack must be used in accordance with aircraft
manufacturer’s instructions.
9.0 MAINTENANCE
9.1 GENERAL
All maintenance and/or repair work should be done using good workmanship practices and proper tools.
The work area should be clean and free of dirt.
When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical
surfaces of parts. Surface deformities could cause degradation of seals and failure.
It is good practice to replace both O-rings and backup rings once removed. Cut and damaged O-rings normally result in
fluid leakage.
If cylinder bore is found to be rusty, it may be honed to a maximum diameter of 3.257 in (82.73 mm) and a surface finish
of 16 micro inches. If pitting in the bore cannot be removed by this process, the jack cylinder must be replaced before the
jack can be returned to service.
At this time, flush old hydraulic fluid and dirt from overall system and replenish with new, clean hydraulic fluid.
When refilling the hydraulic system, replenish with MIL-PRF-5606 fluid and fill to 1 ½ in (3.8 cm) below the vent.
Jacks shall be maintained and repaired in accordance with the manufacturers instructions. Such maintenance and repair
shall be carried out by qualified persons.
No modifications shall be carried out which adversely affect the compliance of the jack with draft standard 2006/42/EC.
9.2 MAINTENANCE SCHEDULE
Check Fluid Level................................................................Each Use
Lubricate Casters................................................................3 Months
Cleaning..............................................................................Annually Or As Needed
Capacity Test (105%-110% of jack’s rated capacity) ..........Annually
NOTE: Wipe with soft cloth only, do no pressure wash or spray water directly at ram seal.
9.2.1 Storage/Low Usage
If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with DoALL RPM, LPS or equivalent water
repellant, BUNA N compatible lubricant.
9.0 Maintenance continued on follow page.

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 9
9.0 MAINTENANCE (continued)
9.3 SERVICING JACK
To Disassemble Jack
1. Remove mounting plate (Item 8) by unscrewing four socket head cap screws (Item 7).
2. Raise ram assembly (Item 10) to the point where it can be lifted from the jack cylinder.
To Re-assemble Jack:
1. Re-assemble in reverse order of above.
NOTES:
Dispose of hydraulic fluid per local and federal regulations.
To minimize air entrapment under the ram, raise the oil level in the cylinder to chamfer of the cylinder prior to
ram insertion.
Torque socket head cap screws (Item 7) to 40 ft-lbs (54 Nm)
9.4 REMOVING AND SERVICING PUMP
NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows:
2. Review Appendix III: HC-1961 Hand Pump Parts List.
3. Clamp suction (push on) hose and remove hose from pump.
4. Uncouple fitting of hydraulic hoses from pump.
5. Remove pump from jack.
6. Remove cotter pin from clevis pin.
7. Remove four (4) socket head cap screws.
8. Remove flanges.
9. Remove tube assembly.
10. Replace O-rings and backup ring. (See Appendix III for kits available.)
11. Re-assemble in reverse order.
9.5 JACK FUNCTION LOAD TEST
NOTE: If function load testing is required:
1. Take all necessary precautions to prevent injury.
2. Always jack against a load and never against the jack itself.
3. Do not exceed a test load equal to the jack rated capacity plus 10%.
9.6 PNEUMATIC PUMP
See Appendix II Haskel Air Pump Manufacturer Data for complete parts list and repair information.

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 10
10.0 TROUBLE SHOOTING Ram will not rise or rises erratically
PROBABLE CAUSE
CORRECTIVE ACTION
High pressure leaks (at joint, plugs or tubing)
Re-tighten or repair
Leaky discharge check valve
Open release valve. Pump rapidly to dislodge.
Or repair pump.
Leaky ram O-ring packing
Replace packing (Reference Parts List  K-1050 Kit)
Leaky release valve
Tighten release valve (See Appendix III)
Leaky pump O-ring packing
Repair pump (See Appendix III)
Lack of oil
Refill reservoir with oil (MIL-PRF-5606).
Check system for leaks.
Sticking inlet check valve
Open release valve. Pump rapidly to dislodge.
Or repair pump.
Air in hydraulic system
Bleed system. With rams fully retracted, open release valve.
Pump rapidly and close release valve.
Jack will not lower
PROBABLE CAUSE
CORRECTIVE ACTION
Ram lock nut not loosened
Rotate nut as ram is lowered
Broken pump release valve
Repair pump (See Appendix III)
Bent ram
Replace suspected ram assembly
O-ring (Pinched or rolled)
Replace packing (See Parts List  K-1050 Kit)
Check cylinder and rams for rust and pitting on inside diameter
walls. (See Section 9.0 Maintenance/General)
11.0 PROVISION OF SPARES
Recommended Spares to be kept on hand:
K-1050 Kit, Ram Seal Replacement
HK-1685 Kit, Repair Fluid Seal (Air Option only)
HK-1686 Kit, Repair Air Seal (Air Option only)
K-3441 Kit, Pump Seal Replacement
Spare parts may be obtained from the manufacturer:
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
12.0 PARTS LIST
Reference following pages for Parts Lists and Illustrations
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
13.0 IN-SERVICE SUPPORT
Contact Tronair for technical services and information.

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 11
14.0 GUARANTEES/LIMITATION OF LIABILITY
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the
original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the
following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
c) Replacement parts have a 90-day warranty from date of shipment
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or disassemble a product
without first contacting Tronair, any action may affect warranty coverage. When you contact Tronair be prepared to provide the
following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for
repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes
on any shipping documents. Failure to obtain a RMA in advance of returning an item will result in a service fee. A decision on
the extent of warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to Tronair must
be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any warranty claims only. Any
unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any
manual (including updates) or safety bulletins published or delivered by Tronair will immediately void any warranty, express or
implied.
The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied. Any
unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and
warnings in any manual (including updates) or safety bulletins published or delivered by Tronair will immediately
void any warranty, express or implied and Tronair disclaims any and all liability for injury (WITHOUT LIMITATION and
including DEATH), loss or damage arising from or relating to such misuse.
15.0 APPENDICES
APPENDIX I Hydraulic Schematic
APPENDIX II Haskel Air Pump Manufacturer Data
APPENDIX III HC-1961 Hand Pump Parts List
APPENDIX IV Safety Data Sheet –MIL-PRF-5606 Hydraulic Fluid
APPENDIX V Declaration of Conformity
APPENDIX VI Maintenance Schedule

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 12
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
1
HJ-557
Pad, Jack
1
2
G-1300-25200
Pin, Roll (1/4" diameter x 2" long)
1
3
G-1318-1033
Pin, (5/8" diameter x 3.3" long model D)
1
4
HJ-225-04
Extension, Mechanical
1
5
H-553
Ring, Ram Protection
1
6
H-2331
Nut, Ram
1
7
G-1151-107206
Screw Cap (3/8 - 16 X ¾" long)
4
8
TR-1756
Plate, Mounting
1
10
HJ-586-04
Assembly, Ram
1
K-1050
Kit, Seal Replacement; consists of:
9
HJ-554
Ring, Guide
1
12
HC-2020-336
Ring, Backup
1
13
HC-2000-336
O-ring
1

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 13
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
14
Z-5108
Weldment, Jack
1
15
V-1001
Label, Made in USA
1
16
V-1003
Label, Serial Number
1
17
V-1776
Label, Down
1
18
V-1775
Label, Pump Force
1
19
V-1198-02
Label, Tronair
1

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 14
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
20
TF-1043-06*18.0
Assembly, Hose
1
K-1901-02
Kit, Pump Replacement; consists of:
21
N-2001-08-S-B
Elbow, Straight Thread
1
22
HC-1751
Pump, Hydraulic Hand
1
23
N-2410-11
Elbow, 90Male
1
24
G-1251-1070R
Lockwasher, 3/8 Regular
2
25
G-110-107010
Bolt, Hex Head, Grade 5 (3/8-16 x 1" long)
2
N/S
TF-1047-01*12.0
Hose, Push-on
1
Reference HC-1751 Hand Pump Appendix for component information.

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 15
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
K-1061-08
Kit, Reservoir Replacement; consists of:
26
G-1202-1050
Stopnut, ¼-20 Elastic
4
27
G-1250-1050N
Flatwasher, ¼ Narrow
5
28
H-1045
Breather
1
29
HJ-580-07-01
Weldment, Reservoir
1
30
G-1100-105006
Bolt, Hex Head, Grade 5 ( ¼-20 x 3/4" long)
1
31
V-1017
Label, Capacity 24,000 lbs
1
32
V-1102-01
Label, Use MIL-PRF-5606
1
33
V-1805
Label, ISO General Danger
1
34
V-1819
Label, Hydraulic Jack Caution
1
35
V-1820
Label, Hydraulic Jack Instruction
1
36
TF-1047-01*24.0
Hose, Push-on
1
37
N-2208-01-S
Tee, Male Branch
1
38
N-2205-02-S
Plug, Hollow Hex
1
39
N-2409-01
Elbow, 45º Male (Air Pump Option Only)
1
40
N-2412-09
Connector, Straight Male
1
N/S
TF-1047-01*24.0
Hose, Push-on (Air Pump Option Only)
1
N/S
V-1354
Tag, Reservoir Fill
1

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 16
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
43
N-2004-15-S
Elbow, Extra Long Male
1

Model: 02-7802C0111 & 02A7802C0111 (with Air Pump)
12 Ton (10.88 Metric Ton) Single Stage Jack
04/2008 | Rev. 01 Page | 17
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
44
TF-1043-06*22.5
Assembly, Hose
1
48
TF-1047-01*24.0
Hose, Push-On
1
52
HK-1685
Haskel Fluid Seal Repair Kit Ref. Appendix II
53
HK-1686
Haskel Air Seal Repair Kit Ref. Appendix II
54
50866
Haskel Seal Lubricant Ref. Appendix II
56
K-3333
Assembly, Blowgun
1
Z-5899
Kit, Air Pump Replacement; consists of
45
G-1202-1055
Stopnut, ¼-28 Elastic
4
46
G-1250-1050N
Flatwasher, ¼ Narrow
8
47
J-3415-01
Bracket, Air Pump Mounting
1
49
N-2410-11
Elbow, 90Male
1
50
G-1100-105510
Bolt, Hex Head, Grade 5 ( ¼-28 x 1" long)
4
51
H-1174
Pump, Air
1
55
N-2005-08-S
Elbow, 90Male
1
57
G-1100-106512
Bolt, Hex Head, Grade 5 (5/16-24 x 1 ¼" long)
2
58
G-1250-1060N
Flatwasher, 5/16 Narrow
4
59
G-1202-1065
Stopnut, 5/16-24 Elastic
2