Tronair 02A7869C0100 Installation and operating instructions

OPERATION & SERVICE MANUAL
Tronair, Inc. Phone: [phone] | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: [email protected]
Model: 02A7869C0100
15 Ton Two Stage Jack
03/2015 - Rev. 05

REVISION DATE TEXT AFFECTED
OR 05/2006 Original Release
01 03/2007 Updated 5.0, 5.2 and 5.4
02 01/2009 Modified Parts Lists
03 05/2012 Modified Parts List
04 10/2012 Modified Parts List
05 03/2015 Major revision

Model: 02A7869C0100
15 Ton Two Stage Jack
03/2015 | Rev. 05
TABLE OF CONTENTS
PAGE
1.0 PRODUCT INFORMATION ..............................................................................................................................................1
1.1 DESCRIPTION....................................................................................................................................................1
1.2 MODEL & SERIAL NUMBER..............................................................................................................................1
1.3 MANUFACTURER..............................................................................................................................................1
2.0 SAFETY INFORMATION..................................................................................................................................................1
2.1 USAGE AND SAFETY INFORMATION..............................................................................................................1
2.2 COMPONENT SAFETY FEATURES..................................................................................................................1
2.3 FUNCTIONAL SAFETY FEATURES ..................................................................................................................1
2.4 FEATURES FOR OPERATOR SAFETY ............................................................................................................1
2.5 ENVIRONMENTAL SAFETY FEATURES ..........................................................................................................1
2.6 NECESSARY PERSONAL PROTECTIVE EQUIPMENT ...................................................................................1
2.7 SAFETY GUIDELINES .......................................................................................................................................2
2.8 CONDITIONS FOR SAFE USE ..........................................................................................................................2
2.9 OPERATOR QUALIFICATIONS.........................................................................................................................2
2.10 ADDITIONAL SAFETY MEASURES...................................................................................................................2
2.11 IN CASE OF HYDRAULIC LINE FAILURE.........................................................................................................2
3.0 ASSEMBLY ......................................................................................................................................................................2
3.1 GENERAL INSTRUCTIONS...............................................................................................................................2
3.2 PRE-USE CHECKS............................................................................................................................................2
3.3 PERSONNEL REQUIREMENTS........................................................................................................................3
3.4 INSPECTION AND TEST PROCEDURES .........................................................................................................3
4.0 INSTALLATION................................................................................................................................................................3
4.1 AIR SUPPLY REQUIREMENTS.........................................................................................................................3
5.0 TRAINING.........................................................................................................................................................................3
6.0 OPERATION.....................................................................................................................................................................3
6.1 OPERATING PARAMETERS .............................................................................................................................3
6.2 NUMERICAL VALUES........................................................................................................................................3
6.3 OPERATOR CONTROLS...................................................................................................................................3
6.4 OPERATING INSTRUCTIONS...........................................................................................................................4
6.4.1 Rules For Operating............................................................................................................................................4
6.4.2 Jack Instructions .................................................................................................................................................4
7.0 PACKAGING AND STORAGE.........................................................................................................................................5
7.1 PACKAGING REQUIREMENTS.........................................................................................................................5
7.2 HANDLING .........................................................................................................................................................5
7.3 STRAPPING .......................................................................................................................................................5
7.4 LABELING OF PACKAGING ..............................................................................................................................5
7.5 STORAGE ENVIRONMENT...............................................................................................................................5
7.6 STORAGE SPACE AND HANDLING FACILITIES .............................................................................................5
8.0 TRANSPORTATION.........................................................................................................................................................5
9.0 TROUBLE SHOOTING.....................................................................................................................................................5
10.0 MAINTENANCE................................................................................................................................................................6
10.1 GENERAL...........................................................................................................................................................6
10.2 MAINTENANCE SCHEDULE..............................................................................................................................6
10.2.1 Storage/Low Usage.............................................................................................................................................6
10.3 REMOVING AND SERVICING PUMP................................................................................................................6
10.4 JACK FUNCTION LOAD TEST...........................................................................................................................6
10.5 PNEUMATIC PUMP............................................................................................................................................6
11.0 PROVISION OF SPARES.................................................................................................................................................6
11.1 SOURCE OF SPARE PARTS.............................................................................................................................6
11.2RECOMMENDED SPARE PARTS LISTS..........................................................................................................6
12.0 IN-SERVICE SUPPORT....................................................................................................................................................7
13.0 GUARANTEES/LIMITATION OF LIABILITY....................................................................................................................7
14.0 APPENDICES...................................................................................................................................................................7

Model: 02A7869C0100
15 Ton Two Stage Jack
03/2015 | Rev. 05 Page | 1
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability
from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 PRODUCT INFORMATION
1.1 DESCRIPTION
The device is intended to lift an aircraft by its fuselage and/or main wing with other hydraulic jacks arranged by position and
quantity to provide proper balance, and in conjunction with the correct jack pad, whose maximum load on any one jack does
not exceed the rated capacity of the jack.
The jacks are not intended for metal forming, metal working, or any purpose other than that stated above.
1.2 MODEL & SERIAL NUMBER
Reference nameplate on unit
1.3 MANUFACTURER
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
2.0 SAFETY INFORMATION
2.1 USAGE AND SAFETY INFORMATION
To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment
manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained
below. Please read carefully.
WARNING! —Warning is used to indicate the presence of a hazard that can cause severe personal injury,
death, or substantial property damage if the warning notice is ignored.
CAUTION! —Caution is used to indicate the presence of a hazard that will or can cause minor personal injury
or property damage if the caution notice is ignored.
2.2 COMPONENT SAFETY FEATURES WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal
injury or death.
Ram Locknut prevents lowering of the ram. The Ram Locknut must be lowered as the aircraft is being lifted.
Hold to Run Air Valve requires the operator to hold the air valve lever to raise the ram using the air pump. Releasing the
air valve lever stops upward movement of the ram.
CE Hand Pump With Check Valve prevents unintentional decent of aircraft if relief valve fails.
2.3 FUNCTIONAL SAFETY FEATURES
Pressure Relief Valve prevents overload during raising operations.
2.4 FEATURES FOR OPERATOR SAFETY
Hold to Run Air Valve
Air Shut Off Valve
Cautions And Instruction Labels Located on Jack
Ram Locknut
2.5 ENVIRONMENTAL SAFETY FEATURES
Jack is non-polluting. See Appendix V Material Safety Data Sheet for the recommended hydraulic fluid (MIL-PRF-5606).
2.6 NECESSARY PERSONAL PROTECTIVE EQUIPMENT
CAUTION!
Always wear safety glasses.

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15 Ton Two Stage Jack
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2.0 SAFETY INFORMATION (continued)
2.7 SAFETY GUIDELINES CAUTION!
Do not place hands on top of jack near ram locknuts while lowering jack.
Pinch points exist between top of jack and threads on ram.
Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may
have hung up.
Never align jack under aircraft by pounding on jack legs. Dented legs may lead to jack collapse.
Always lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated fully after
jacking.
Always raise and lower jacks simultaneously so that aircraft remains level.
Always use a tail or nose stand, as applicable, for additional stability.
WARNING!
The ram locknuts are user operated safety devices.
Failure to utilize these locknuts may result in personal injury or death.
2.8 CONDITIONS FOR SAFE USE
Use in a clean dry environment on a level surface.
Operate between -20C and 50C/-4F and 122F.
2.9 OPERATOR QUALIFICATIONS
This jack is intended to be used by the skilled and trained aircraft technician. The operator must be familiar with the jacking
procedures for the aircraft to be raised, and the operation of the jack.
Installation/Maintenance/Dismantling Qualifications: This jack is to be installed, maintained, and dismantled by qualified
technicians familiar with hydraulic systems.
2.10 ADDITIONAL SAFETY MEASURES
This jack must be used in accordance with this technical manual, and in accordance with the aircraft manufacturer’s jacking
procedures.
2.11 IN CASE OF HYDRAULIC LINE FAILURE
Ram Locknut prevents unintentional decent in case of hydraulic failure. It is important to keep Ram Locknut within 1 inch of
bottom of ram when lowering or raising aircraft.
3.0 ASSEMBLY
This product is typically shipped completely assembled and tested and requires no further assembly before operation;
however, there may be instances where the jack is shipped partially dis-assembled. In this case follow the General Instructions
guidelines for re-assembly. The following sections also apply when servicing the unit.
3.1 GENERAL INSTRUCTIONS
This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic
stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.
All replacement parts must be the same as or better than the original parts supplied.
Dispose of waste per federal and local laws and regulations.
No modifications are allowed that will adversely affect the jacks safety performance.
The pressure relief valve is not serviceable. It must be replaced as a unit.
3.2 PRE-USE CHECKS
1. Refer to the Illustrated Parts List beginning on Page 8 to identify and ensure that all parts are present.
2. Generally check over unit to assure the tightness of all nuts, bolts and fittings.
3. With rams completely collapsed, check hydraulic fluid level.
Replenish with MIL-PRF-5606 fluid as required.
Fluid level is full when seen in sight glass.
NOTE: Refer to fluid manufacturer’s (appendix v) material safety data sheet, and advisory for handling and disposal
of fluid.
3.0 Assembly continued on following page.

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15 Ton Two Stage Jack
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FIGURE 6.3 –Operator Controls
3.0 ASSEMBLY (continued)
3.3 PERSONNEL REQUIREMENTS
This jack is to be assembled by qualified technicians familiar with hydraulic systems.
3.4 INSPECTION AND TEST PROCEDURES
1. Ensure fluid level is within sight glass.
2. Raise ram to full stroke, and check for leaks.
4.0 INSTALLATION
Installation and commissioning requires connection of the hold to run air valve to an adequate air supply (Air Pump Equipped
Models Only).
4.1 AIR SUPPLY REQUIREMENTS
90 - 100 psi (6.21 - 6.89 bar) recommended
5.0 TRAINING
Training of operating personnel is the responsibility of the employer. This jack must be used in accordance with aircraft
manufacturer’s instructions.
6.0 OPERATION
6.1 OPERATING PARAMETERS
The user shall work in accordance with the Operator Manual.
It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
The employer of the operator shall provide for all necessary training and give information about pumping and translating
forces.
Operate between -20C and 50C/-4F and 122F.
Hydraulic pump operates with 90 –100 psi (6.21 –6.89 bar) air pressure
6.2 NUMERICAL VALUES
Rated Capacity: 30,000 lbs (13,608 kg)
Minimum Closed Height:: 64 1/8 in (163 cm)
Mechanical Extension: 4 ½ in (11.43 cm)
Hydraulic Extension: 1st Stage 34 11/16 in (88.1 cm)
2nd Stage 35 15/16 in (91.28 cm)
Maximum Height Obtainable: 139 ¼ in (353.7 cm)
Weight: 1,145 lbs (519 kg)
Pressure Relief Setting: 3250 + 300/-0 PSIG (224 +20/-0 bar)
Noise level is 64 dB(A) at a distance of 120 in (3048 mm) at an inlet
pressure of 100 psi (6.9 bar)
6.3 OPERATOR CONTROLS
See illustration.

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6.0 OPERATION (continued)
6.4 OPERATING INSTRUCTIONS
The user should be familiar with the following statements prior to using the jack(s):
CAUTION!
1. Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may
have hung up.
2. Never align jack under aircraft by pounding on jack legs. Dented legs may lead to jack collapse.
3. Always lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated fully after
jacking.
4. Always raise and lower jacks simultaneously so that aircraft remains level.
5. Always use a tail or nose stand, as applicable, for additional stability.
WARNING!
When collapsing rams by hand miss-staging may occur and cause pinch points. To collapse ram, add a
minimum 50 lb load to the mechanical extension. Keep hands and fingers clear of locking nuts. Failure to
adhere to this safety instruction can cause injury.
6.4.1 Rules For Operating
1. The user shall work in accordance with the Operator and/or Technical Manuals.
2. It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
3. The employer of the operator shall provide for all necessary training and give information about pumping and translating
forces.
4. Operate between -20C and 50C/-4F and 122F.
5. Hydraulic pump operates with 90 –100 psi (6.21 –6.89 bar) air pressure
6.4.2 Jack Instructions
To Raise Aircraft:
1. Place jack on a hard, level surface.
2. Hydraulic ram must be completely retracted before operating the jack.
3. Raise mechanical extension as close to aircraft jack pad as possible.
4. Lower adjustable pads and level tripod as required.
5. Close pump release valve and operate pump.
6. Hydraulic rams must extend in order from largest to smallest diameter.
7. Largest diameter hydraulic ram must fully extend before the next stage ram begins to raise.
8. Lower mechanical ram locknut(s) while extending rams. Keep within 1 inch of bottom of extending ram
9. Do not continue to operate air pump after all rams have fully extended.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal
injury or death and/or damage to aircraft or equipment.
To Lower Aircraft:
1. Lower all jacks simultaneously.
2. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod.
3. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning wih smallest ram (1 inches max) until
stag is completely lowered. Repeat for next smallest stage.
4. Loosen pump release valve slightly to slowly lower aircraft.
NOTE: When using jack during washing operations, completely cover top of jack near ram seal.
CAUTION!
Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of
jack and threads on ram.
Always wear safety glasses.

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15 Ton Two Stage Jack
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7.0 PACKAGING AND STORAGE
7.1 PACKAGING REQUIREMENTS
Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment.
7.2 HANDLING
Jacks can be rolled by hand on its casters.
7.3 STRAPPING
Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.
7.4 LABELING OF PACKAGING
Packaging should be labeled DO NOT DROP.
7.5 STORAGE ENVIRONMENT
Store jacks between -20C and +50C/-4F and 122F.
Always store jack with ram all the way down.
Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.
7.6 STORAGE SPACE AND HANDLING FACILITIES
Minimum Closed Height:: 64 1/8 in (163 cm)
Mechanical Extension: 4 ½ in (11.43 cm)
Hydraulic Extension: 1st Stage 34 11/16 in (88.1 cm)
2nd Stage 35 15/16 in (91.28 cm)
Maximum Height Obtainable: 139 ¼ in (353.7 cm)
Weight: 1,145 lbs (519 kg)
8.0 TRANSPORTATION
Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. Approximate
weight = 1,145 lbs (519 kg)
9.0 TROUBLE SHOOTING
TROUBLE
PROBABLE CAUSE
ACTION
Fluid leakage at pump piston
or pump body
Damaged backup ring, o-ring, piston or
pump body
Remove piston and pump body. Inspect for
damage. Replace defective part(s). Replace
removed o-ring and backup ring
External fluid leakage at
ram(s)
Damaged o-ring, backup ring or inner
cylinder wall
Remove ram(s) as a unit from cylinder.
Inspect parts. Replace o-ring and defective
part(s)
Jack fails to lift rated load
Release valve not closed properly
Fully tighten release valve
Low fluid level
Fill to correct fluid level
Pressure relief valve improperly adjusted
Adjust or replace release valve
Leakage at inlet or outlet check ball
Inspect valve body for wear or replace valve
body and check balls
Vent screw closed
Open vent screw
Ram(s) will not support load
after manual or pneumatic
pump up
Leaking ram o-ring seals
Check for external leakage, if present replace
defective seal and back up ring
Leaking pressure check valve
Inspect valve body for wear or replace valve
body and check balls
Leaking pressure relief valve
Remove release valve, inspect ball and ball
seat in pump block. Replace effective part(s)
Ram(s) raise and fall with
each manual pump stroke
Release valve open
Fully tighten release valve
Inlet check valve not seated or sticking
Pump rapidly to dislodge or replace valve
body
Pressure check valve not seated or sticking
Pump rapidly to dislodge or replace valve
body
Jack fails to lower
Ram locknut not loosened
Raise jack ¼ inch and release locknut
Vent screw closed
Open vent screw
O-Ring (pinched or rolled)
Replace o-ring and back-up ring, clean up
cylinder wall of debris

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10.0 MAINTENANCE
10.1 GENERAL
All maintenance and/or repair work should be done using good workmanship practices and proper tools.
The work area should be clean and free of dirt.
When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical
surfaces of parts. Surface deformities could cause degradation of seals and failure.
It is good practice to replace both O-rings and back-up rings once removed. Cut and damaged O-rings normally result in
fluid leakage.
If cylinder bore is found to be rusty, it may be honed to a maximum diameter of .002 in (.05 mm) over on diameter and a
surface finish of 16 micro inches. If pitting in the bore cannot be removed by this process, the jack cylinder must be
replaced before the jack can be returned to service.
At this time, flush old hydraulic fluid and dirt from overall system and replenish with new, clean hydraulic fluid.
When refilling the hydraulic system the characteristics of the hydraulic fluid used in the jack and the level of the hydraulic
fluid as it is noted on the jack shall be observed.
Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair
shall be carried out by qualified persons.
No modifications shall be carried out which adversely affect the compliance of the jack with draft standard 2006/42/EC.
10.2 MAINTENANCE SCHEDULE
Check Fluid Level:...................................................................................Each Use
Lubricate Casters:....................................................................................3 Months
Cleaning:...........................................................................Annually Or As Needed
Capacity Test (105%-110% of jack’s rated capacity) ................................Annually
NOTE: Wipe with soft cloth only, do no pressure wash or spray water directly at ram seal.
10.2.1 Storage/Low Usage
If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with DoALL RPM, LPS or equivalent water
repellant, BUNA N compatible lubricant.
10.3 REMOVING AND SERVICING PUMP
NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows:
1. Review Appendix III HC-1961 Hand Pump Parts List.
2. Clamp suction (push on) hose and remove hose from pump.
3. Uncouple fittings of hydraulic hoses from pump.
4. Remove pump from jack.
5. Remove cotter pin from clevis pin.
6. Remove four (4) socket head cap screws.
7. Remove flanges.
8. Remove tube assembly.
9. Replace O-rings and backup ring. (See Appendix III for kits available.)
10. Re-assemble in reverse order.
10.4 JACK FUNCTION LOAD TEST
NOTE: If function load testing is required:
1. Take all necessary precautions to prevent injury.
2. Always jack against a load and never against the jack itself.
3. Do not exceed a test load equal to the jack rated capacity plus 10%.
10.5 PNEUMATIC PUMP
See Appendix II Haskel Air Pump Manufacturer Data for complete parts list and repair information.
11.0 PROVISION OF SPARES
11.1 SOURCE OF SPARE PARTS
Spare parts may be obtained from the manufacturer:
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
11.2 RECOMMENDED SPARE PARTS LISTS
Reference the following page(s) for Replacement Parts and Kits available.

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12.0 IN-SERVICE SUPPORT
Contact Tronair, Inc. for technical services and information. See Section 1.3 Manufacturer.
13.0 GUARANTEES/LIMITATION OF LIABILITY
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the
original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the
following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
c) Replacement parts have a 90-day warranty from date of shipment
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or disassemble a product
without first contacting Tronair, any action may affect warranty coverage. When you contact Tronair be prepared to provide the
following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for
repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes
on any shipping documents. Failure to obtain a RMA in advance of returning an item will result in a service fee. A decision on
the extent of warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to Tronair must
be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any warranty claims only. Any
unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any
manual (including updates) or safety bulletins published or delivered by Tronair will immediately void any warranty, express or
implied.
The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied. Any
unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and
warnings in any manual (including updates) or safety bulletins published or delivered by Tronair will immediately
void any warranty, express or implied and Tronair disclaims any and all liability for injury (WITHOUT LIMITATION and
including DEATH), loss or damage arising from or relating to such misuse.
14.0 APPENDICES
APPENDIX I Hydraulic Schematic
APPENDIX II Haskel Air Pump Manufacturer Data
APPENDIX III HC-1961 Hand Pump Parts List
APPENDIX IV Declaration of Conformity
APPENDIX V Safety Data Sheet –MIL-PRF-5606 Hydraulic Fluid
APPENDIX VI Maintenance Schedule

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Parts List
When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.
Item
Part Number
Description
Qty
1
H-1009-01
Assembly, Handle
1
2
TF-1043-06*25.0
Assembly, Hose
1
3
H-2887
Stop Nut
1
4
H-2888
Stop Nut
1
5
HJ-557
Pad, Jack
1
6
H-1045
Breather
1
7
Z-6158-01
Reservoir
1
8
Z-6154
Air Pump
1
9
K-3333
Assembly, Blowgun
1
10
HC-1961
Hand Pump
1
11
U-1063
Casters
3
12
R-2230
Floor Pad
3
13
R-2208
Adjustment Screw
3
14
R-2240
Retaining Ring
3
15
Z-6155
Assembly Cylinder
1
16
H-2162
Level, Bubble
1
17
R-2270
Plate
1
K-3333
Kit, Assembly Blowgun; consists of:
9
K-3333
Assembly, Blowgun
1

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Parts List
When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.
Item
Part Number
Description
Qty
1
G-1202-1055
Stopnut, ¼ - 28 Elastic
4
2
G-1250-1050N
Flatwasher, ¼ Narrow
8
3
J-3415-01
Bracket, Air Pump Mounting
1
4
TF-1047-04*24.0
Hose 3/8 Push-On 24” Long
1
5
N-2410-05
Elbow, 90º Male 3/8 NPT, 3/8 Barbed Fitting
1
6
G-1100-106512
Bolt HH, GR 5, 5/16 –24 x 1 ¼ Long
2
7
TF-1043-20*13.0
Assembly, Hose, 13” Long
1
8
H-1174
Pump, Air, Haskel
1
9
N-2005-04-S
Elbow, 90º Male, ¼ NPT, JIC 37º Fitting
1
10
G-1100-105510
Bolt HH, GR 5, ¼ –28 x Long
4
11
G-1250-1060N
Flatwasher, 5/16 Narrow
4
12
G-1202-1065
Stopnut, 5/16 - 24 Elastic
2
Not Shown
K-1685
Air Pump Seal Kit (Hydraulic)
1
Not Shown
K-1686
Air Pump Seal Kit (Pneumatic)
1

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Parts List
When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.
Item
Part Number
Description
Qty
1
TR-1935
Ram, First Stage
1
2
R-2211
Ram, Second Stage
1
3
TR-1936-01
Cylinder, Machined
1
4
R-2212-01
Cap, Top
1
5
R-2213-01
Cap, Bottom
1
6
TR-1937
Guide, 1st Stage Ram
1
7
TR-1938
Bushing, 1st Stage Ram
1
8
TR-1939
Bushing, 2nd Stage Ram
1
9
TR-1940
Guide, 2nd Stage Ram
1
10
R-2214
Extension, Screw
1
11
H-3500
Machining, ⅜- 18 Plug PTF
1
12
HC-2000-354
O-Ring, 1st Stage Ram, Series 2
1
13
HC-2023-354
Backup, O-Ring, 1st Stage Ram
1

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Parts List
Item
Part Number
Description
Qty
14
HC-2000-340
O-Ring, 2nd Stage Ram, Series 2
1
15
HC-2023-340
Backup, O-Ring, 2nd Stage Ram
1
16
G-1395-52
Ring, External Retaining
1
17
G-1395-67
Ring, External Retaining
1
18
HC-2000-258
O-Ring, Bottom Cap, Series 2
1
19
G-1151-103203
Screw, #10 –24 x ⅜SHCS
1
20
HC-2023-259
Backup, Bottom Cap O-Ring
1
21
K-4638
Kit, Spanner Wrench
1
22
K-4639
Kit, Spanner Wrench
1
K-4309
Kit, Cylinder/Ram Seal; consists of:
12
HC-2000-354
O-Ring, 1st Stage Ram, Series 2
1
13
HC-2023-354
Backup, O-Ring, 1st Stage Ram
1
14
HC-2000-340
O-Ring, 2nd Stage Ram, Series 2
1
15
HC-2023-340
Backup, O-Ring, 2nd Stage Ram
1
18
HC-2000-259
O-Ring, Bottom Cap
1
20
HC-2023-258
Backup, Bottom Cap O-Ring
1

APPENDIX I
Hydraulic Schematic

Hydraulic Schematic