Trotec TTV 4500 User manual

TRT-BA-TTV4500-4500HP-7000-TC-003-EN
TTV 4500 / TTV 4500 HP / TTV 7000
EN
OPERATING MANUAL
AXIAL FAN

1 EN
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
Table of contents
Notes regarding the operating manual.................................1
Safety .....................................................................................2
Information about the device................................................3
Transport and storage...........................................................4
Set-up and installation..........................................................4
Operation ...............................................................................5
Errors and faults....................................................................5
Maintenance ..........................................................................6
Technical annex.....................................................................7
Notes regarding the operating manual
Symbols
Hazardous electric current!
Warns about hazards from electric current which can
lead to injuries or even death.
Danger!
Warns of a hazard which can lead to personal injury.
Caution!
Warns of a hazard which can lead to property damage.
The current version of the operating manual can be found at:
TTV 4500
http://download.trotec.com/?sku=1510000010&id=1
TTV 4500 HP
http://download.trotec.com/?sku=1510000012&id=1
TTV 7000
http://download.trotec.com/?sku=1510000030&id=1
Legal notice
This release replaces all previous versions. No part of this pub-
lication may be reproduced without written permission from
Trotec. The same applies for electronically processing, duplicat-
ing or spreading the publication. Subject to technical changes.
All rights reserved. Trademarks are used without guarantee that
they may be used freely and primarily following the spelling of
the manufacturer. Product names are registered.
Changes to construction in the interests of constant
improvements to the product, as well as changes to the shape
and colour are reserved.
The scope of delivery may vary from product images. This
document was created with all due care. Trotec accepts no
liability whatsoever for possible mistakes or omissions.
© Trotec

EN 2
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
Warranty and liability
The device complies with the fundamental health and safety re-
quirements of the applicable EU regulations and was tested at
the factory for perfect functionality multiple times.
However, if faults in the functionality occur and cannot be
remedied with the measures in the chapter Errors and faults,
please get in touch with your dealer or distributor.
When manufacturer's instructions or legal regulations have not
been followed, or after unauthorised changes to the device are
made, the manufacturer is not responsible for the resulting
damages. Changes to the device or unauthorised replacement
of individual parts can drastically impact the electrical safety of
this product and leads to the forfeit of the warranty. Liability
does not extend to damages to people or property caused by the
device being used other than as described in the instructions in
this operating manual. Subject to changes to technical design
and model changes as part of constant development and
product improvement without prior notice.
No liability is accepted for damages resulting from improper
use. In such a case, any warranty claims be voided also.
Safety
Read this manual carefully before starting or using the
device. Always store the manual in the immediate vicinity
of the device or its site of use!
Danger!
Improper handling can lead to injuries due to parts
being whirled up.
• Do not use the device in potentially explosive rooms.
• Do not use the device in aggressive atmosphere.
• Set the device up in an upright and stable position.
• Let the device dry out after a wet clean. Do not operate it
when wet.
• Ensure that the air inlet and outlet are not obstructed.
• Ensure that the side of the device where the air inlet is
found is kept free of dirt and loose objects.
• Observe a minimum distance of 1.5 m between walls,
objects and the suction side.
• Never reach or put objects into the device.
• Do not cover or transport the device during operation.
• Ensure that all electric cables outside of the device are
protected from damage (e.g. from animals). Never use the
device if the cable or power connection is damaged!
• Only use extensions to the connecting cable which are
appropriate to the device power consumption, the length of
its cable and its use. Completely unroll extension cables.
Avoid electrical overload.
• Pull the plug from the socket if the device is not in use.
• Unplug the device from the mains before starting with
maintenance, service or repair work.
Intended use
The axial fan TTV 4500 / TTV 4500 HP / TTV 7000 may be used
for aeration, deaeration, air circulation, dust collection or air
transport whilst adhering to the technical data and the safety in-
structions. The device was designed for the generation of a
powerful, large-volume air circulation, e.g. for the accelerated
drying of buildings and rooms. The fan can be operated in com-
bination with different accessories.
Improper use
The axial fan TTV 4500 / TTV 4500 HP / TTV 7000 is not suited
for installation in fluids or on flooded or boggy grounds. Any un-
authorised changes, modifications or alterations to the device
are forbidden.

3 EN
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
Personnel qualifications
People who use this device must:
• be aware of the dangers that occur when using high-
performance fans.
• have read and understood the operating manual, especially
the Safety chapter.
Residual risks
Hazardous electric current!
Work on the electrical components must only be
carried out by an authorised specialist company!
Hazardous electric current!
Before any work on the device, remove the mains plug
from the mains socket!
Danger!
Danger due to strong air current!
Risk of injury from parts being whirled up. Before
switching the device on, make sure that there are no
loose parts (clothing, hair...) located near the air inlet or
outlet!
Danger!
Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!
Danger!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
Behaviour in the event of an emergency
1. In an emergency, disconnect the device from the mains
feed-in: Switch the device off and disconnect it from the
mains.
2. Remove persons from the danger area.
3. Do not reconnect a defective device to the mains.
Information about the device
Description of the device
The axial fan TTV 4500 / TTV 4500 HP / TTV 7000 was designed
for a high air flow; the TTV 4500 HP was additionally designed
for a particularly high air pressure even over long air transport
distances.
The device is rated with IP55 type of protection and is thus
suitable for application both inside rooms and outdoors.
The fan speed can be set to one of 3 stages.
Depending on the type, the devices can be expanded with a
range of accessories. For example, one or two hose adapters
may be used for connecting air transport hoses and/or dust
bags. Furthermore, some device sizes allow the connection of a
combination distributor e.g. for air distribution with up to eight
hoses.
Device depiction
1
2
3
4
5
6
No. Designation
1 Air outlet
2 Foot (lockable)
3 Mains power cable with Schuko plug
4 Locking screw
5 Housing
6 Transport loop

EN 4
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
Transport and storage
Transport
To make the device easier to transport, it is fitted with a
transport loop.
Before transporting the device, proceed as follows:
1. Switch off the device.
2. Pull the plug from the mains socket. Do not use the power
cable to drag the device.
Storage
The devices can also be stacked on top of one another for
storage.
When the device is not being used, observe the following
storage conditions:
• Dry.
• Protected from dust and direct sunlight.
• With a cover to protect it from invasive dust, if necessary.
Set-up and installation
Assembly
Take the device out of the cardboard box and remove the plastic
packaging.
Mounting the foot
1. Attach the foot, the locking screws and the washers as
indicated in the figure below:
Removing the condensate plug
The condensate plug, which is located at the lowest point of the
motor, must be removed before start-up. Store the condensate
plug safely as it must be reinserted for cleaning and
maintenance work.
1. Remove the condensate plug.
Installing the device
• Set the device up in a level, upright and stable position.
• Do not create tripping hazards when laying the power
cable.
• Make sure that the air inlet and outlet are not obstructed.
1. Assemble the device according to the field of application
along with the corresponding accessories. Always use a
tension belt to connect hoses or dust bags.
2. Set the device up in an upright and stable position.
3. Plug the device into a properly fused socket.
ðThe fan is now ready for operation.

5 EN
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
Operation
On/off switch
Note:
The on/off switch is located on the rear of the device, directly at
the motor.
3
2
1
0
7
No. Designation
7 On/off step switch 0 - 1 - 2 - 3
Switching the device on
• Select the desired stage with the on/off switch(7) to
switch the device on.
Shutdown
1. Switch off the device by setting the on/off switch to position
0.
2. Pull the plug from the mains socket.
3. Clean the device according to the Maintenance chapter.
4. Store the device according to the Transport and storage
chapter.
Errors and faults
The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.
The fan is not running:
• Check whether the device is switched on.
• Check the power supply.
• Check cable and power plug for defects.
The fan operates only for a short time, then switches off
automatically:
• Check whether the protective grid is blocked and clean it if
required.
• The motor bearing or cable connections are defective. If
so, contact Trotec or your dealer.
The motor or fan is noisy or runs unevenly:
• The fan is soiled. Clean the fan according to the
Maintenance chapter.
• The fan or the blower unit is damaged. If so, contact Trotec
or your dealer.
• The motor bearing might be damaged. If so, contact Trotec
or your dealer.
The fan produces grinding noises:
• The fan blades are dirty or foreign objects are located in
the rotation range of the fan. Clean the fan blades or the
blower unit according to the Maintenance chapter.
• The fan blades might be damaged. If so, contact Trotec or
your dealer.
The device vibrates heavily:
• Check the floor space of the fan. Position the device on a
level and firm surface.
• Check the screwed connections, particularly between
blower unit and foot. If necessary, retighten the screws.
• Check the fan blades for dirt and clean them if required.
• There might be an imbalance in the fan blades. If so,
contact Trotec or your dealer.

EN 6
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
The fan changes its position during operation:
• Check the locking screws at the foot for tight fit and
retighten them if necessary.
The air flow rate is low:
• Check whether the protective grid is blocked and clean it if
required.
Your device still does not operate correctly after these
checks?
Have the device repaired by authorised expert staff or by Trotec.
Maintenance
Activities required before starting maintenance
• Do not touch the mains plug with wet or damp hands.
• Before any work, remove the mains plug!
Danger!
Maintenance tasks which require the housing or
motor to be opened must only be carried out by
authorised specialist companies or by Trotec.
Maintenance activities
• Regularly check the housing for its perfect condition or for
defects.
• Always be mindful of atypical sounds and consult a
specialist dealer if in doubt.
• Keep the fan clean.
• You can use a compressor to remove particles, lint, dust
and dirt from the motor, fan wheel and protective grid.
• Maintenance and repair work may only be carried out by
Trotec.

7 EN
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
Technical annex Technical data
Parameter Value
Model TTV 4500 TTV 4500 HP TTV 7000
Article number 1.510.000.010 1.510.000.012 1.510.000.030
Air volume stage 1 2,000 m3/h 2,000 m3/h 3,000 m3/h
Air volume stage 2 3,000 m3/h 3,000 m3/h 4,500 m3/h
Air volume stage 3 4,500 m3/h 4,500 m3/h 7,000 m3/h
Nominal air volume 4,300 m3/h @ 50 Pa 3,550 m3/h @ 100 Pa 7,050 m3/h @ 50 Pa
Air current blowing out/sucking in blowing out/sucking in blowing out/sucking in
Air discharge velocity 10.7 m/s (38.5 km/h) 12.8 m/s (46.1 km/h) 11.7 m/s (42.1 km/h)
Discharge distance 50 m 60 m 65 m
Max. air pressure 80 Pa 250 Pa 80 Pa
Max. transport medium temperature 45 °C 45 °C 45 °C
Mains connection 1 / N / PE ~ 230 V / 50 Hz (1.2 A) 1 / N / PE ~ 230 V / 50 Hz (1.4 A) 1 / N / PE ~ 230 V / 50 Hz (1.9 A)
Power consumption 0.23 kW 0.35 kW 0.46 kW
Fusing 10 A 10 A 10 A
Max. sound level (distance 3 m) 53 dB (A) 64 dB (A) 58 dB(A)
Mobility portable/stackable portable/stackable portable/stackable
Hose connection with hose adapter* and/or
combination distributor**
450 mm * **/ 8 x 100 mm** 450 mm * **/ 8 x 100 mm** 560 mm */ -
Permissible surrounding conditions - 25°C to + 40°C - 25°C to + 40°C - 25°C to + 40°C
Dimensions (length x width x depth) 380 x 480 x 560 (mm) 380 x 480 x 560 (mm) 360 x 580 x 690 (mm)
Weight 12.5 kg 12.5 kg 15 kg
Type of protection IP 55 IP 55 IP 55
Accessories
Accessories TTV 4500 TTV 4500 HP TTV 7000
Combination distributor 6.100.005.011 6.100.005.011 -
Hose adapter 6.100.005.010 6.100.005.010 6.100.005.020
Dust bag class M, l = 3 m 7.160.000.110 7.160.000.110 -
Dust bag class M, l = 5 m 7.160.000.112 7.160.000.112 7.160.000.112

EN 8
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
Exploded assembly drawing TTV 4500 / TTV 4500 HP Note!
The position numbers of the spare parts differ from those
describing the positions of other parts mentioned in this
operating manual.
7110 12 4 6
5
315
14
13
2
8
16
Spare parts list TTV 4500 / TTV 4500 HP
No. Spare part Article number
1 fan rotor TTV4500 7310000634
2 rubber feet back TTV4500 7300001246
3 rubber feet front TTV4500 7300001245
4 housing TTV4500/HP 7310000936
5 safety clamp grid BVVP0023 TTV-series 7310000642
6 safety grid airoutlet TTV4500 7242000639
7 safety grid airinlet TTV4500 7242000638
8 fixing knob TTV-series 7310000710
9 condensator 6μF motor TTV 7140000357
10 motor 4E40 TTV4500 7110000635
11 connector assembly kit TTV-series 7320001271
12 switch TTV4500 7130000628
13 rubber washer TTV 4500 7330001155
14 plastic washer TTV 4500 7310001154
15 tube feet TTV4500 7240000937
16 condense plug 7300001248

9 EN
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
Exploded assembly drawing TTV 7000 Note!
The position numbers of the spare parts differ from those
describing the positions of other parts mentioned in this
operating manual.
Spare parts list TTV 7000
No. Spare part Article number
01 Wire guard impeller side 7242000646
02 Wire guard motor side 7242000645
03 Motor 7110000637
04 Bracket *)
05 Impeller 7310000633
06 Housing (set, 2pieces) 7310000939 (Ventilator) + 7310000938 (Motor)
07 Frame 7240000939
08 Controller (under cap) *)
10 Condense plug 7300001248
*) on request
Disposal
In the European Union, electronic equipment must not be
treated as domestic waste, but must be disposed of
professionally in accordance with Directive 2002/96/EC of the
European Parliament and of the Council of 27January 2003 on
waste electrical and electronic equipment (WEEE). At the end of
its life, please dispose of this device according to the valid legal
requirements.

EN 10
Operating manual – Axial fan TTV 4500 / TTV 4500 HP / TTV 7000
Declaration of conformity
EC Declaration of Conformity
in accordance with EC Machinery Directive 2006/42/EC
Trotec GmbH & Co. KG
Grebbener Straße 7
D-52525 Heinsberg
herewith declares, that due to its design and construction, and in the version introduced by us, the
following machinery conforms with the relevant fundamental requirements of the listed EC directives.
Important note:
In case of improper use, installation, maintenance etc. or unauthorized changes of the factory-supplied
device version, this declaration loses its legal validity.
Device version:
Series:
Year of manufacture:
Applicable regulations:
Applied harmonised standards:
Producer and authorised representative of the technical documentation:
Trotec GmbH & Co. KG Grebbener Straße 7 D-52525 Heinsberg
[phone] [phone] [email protected]
Heinsberg, Managing Director:
Detlef von der Lieck
TTV 4500 / TTV 4500 HP / TTV 7000
2006/42/EG
2004/108/EG
EN-ISO 12100:2010, EN-349:1994+A1:2008
EN-ISO 11201:2010, EN-ISO 11203:2009
EN-ISO 11204:2010, EN-953:1998+A1:2009, PR-CEN Guide 414:2014
NEN-EN 60204-1:2006, EN-50178:1997, EN-ISO 13857:2008
11.11.2015
(Translation of the original)

Trotec GmbH & Co. KG
Grebbener Str. 7
D-52525 Heinsberg
[phone]
[phone]
[email protected]
www.trotec.com