Trotec IDS 20 User manual

TRT-BA-IDS20-IDS30-TC2019-43-003-EN
IDS 20 / IDS 30
EN
ORIGINAL INSTRUCTIONS
OIL HEATER

2ENoil heater IDS 20 / IDS 30Table of contentsNotes regarding the instructions..........................................2Safety.....................................................................................2Information about the device................................................5Transport and storage...........................................................6Assembly and installation.....................................................6Operation.............................................................................11Available accessories .........................................................13Errors and faults..................................................................13Maintenance........................................................................17Technical annex...................................................................19Disposal...............................................................................25Declaration of conformity...................................................25Notes regarding the instructionsSymbolsWarning of electrical voltageThis symbol indicates dangers to the life and health ofpersons due to electrical voltage.Warning of flammable substancesThis symbol indicates dangers to the life and health ofpersons due to flammable substances.Warning of hot surfaceThis symbol indicates dangers to the life and health ofpersons due to hot surface.WarningThis signal word indicates a hazard with an averagerisk level which, if not avoided, can result in seriousinjury or death.CautionThis signal word indicates a hazard with a low risklevel which, if not avoided, can result in minor ormoderate injury.NoteThis signal word indicates important information (e.g.material damage), but does not indicate hazards.InfoInformation marked with this symbol helps you to carryout your tasks quickly and safely.Follow the manualInformation marked with this symbol indicates that theinstructions must be observed.Wear hearing protectionInformation marked with this symbol indicates that youshould wear hearing protection.You can download the current version of the instructions andthe EUdeclaration of conformity via the following link:IDS 20https://hub.trotec.com/?id=43996IDS 30https://hub.trotec.com/?id=43997SafetyRead this manual carefully before starting or using thedevice. Always store the manual in the immediate vicinityof the device or its site of use.WarningRead all safety warnings and all instructions.Failure to follow the warnings and instructions mayresult in electric shock, fire and/or serious injury.Save all warnings and instructions for futurereference.This appliance can be used by children aged from 8years and above and persons with reduced physical,sensory or mental capabilities or lack of experienceand knowledge if they have been given supervision orinstruction concerning use of the appliance in a safeway and understand the hazards involved.Children shall not play with the appliance. Cleaning anduser maintenance shall not be made by childrenwithout supervision.

EN3oil heater IDS 20 / IDS 30WarningChildren of less than 3years should be kept away fromthe device unless continuously supervised.Children aged from 3years and less than 8years shallonly switch on/off the appliance provided that it hasbeen placed or installed in its intended normaloperating position and they have been givensupervision or instruction concerning use of theappliance in a safe way and understand the hazardsinvolved.Children aged from 3years and less than 8years shallnot plug in, regulate and clean the appliance orperform user maintenance.WarningDo not use the device in rooms if persons are presentwho cannot leave the room independently and who arenot under constant supervision.•Do not use the device in potentially explosive rooms orareas and do not install it there.•Do not use the device in aggressive atmosphere.•Only put up the device in an upright, stable position on firmground.•Let the device dry out after a wet clean. Do not operate itwhen wet.•Do not use the device with wet or damp hands.•Do not expose the device to directly squirting water.•Never insert any objects or limbs into the device.•Do not cover or transport the device during operation.•Do not remove any safety signs, stickers or labels from thedevice. Keep all safety signs, stickers and labels in legiblecondition.•Attention: In Germany, the Federal Emission ProtectionDirective applies. Do not operate the device for more than 3months at the same place. Prior to planning the fluegas system, gather information about the nationallegislation and contact a responsible specialist.•Do not sit on the device.•This appliance is not a toy. Keep away from children andanimals. Do not leave the device unattended duringoperation.•Check accessories and connection parts for possibledamage prior to every use of the device. Do not use anydefective devices or device parts.•Ensure that all electric cables outside of the device areprotected from damage (e.g. caused by animals). Neveruse the device if electric cables or the power connectionare damaged!•The mains connection must correspond to thespecifications in the Technical annex.•Insert the mains plug into a properly fused mains socket.•Observe the device's power input, cable length andintended use when selecting extensions to the powercable. Completely unroll extension cables. Avoid electricaloverload.•Before carrying out maintenance, care or repair work onthe device, remove the mains plug from the mains socket.Hold onto the mains plug while doing so.•Switch the device off and disconnect the power cable fromthe mains socket when the device is not in use.•Do not under any circumstances use the device if youdetect damages on the mains plug or power cable. If the power cable is damaged, it must be replaced by themanufacturer, its service agent or similarly qualifiedpersons in order to avoid a hazard.Defective power cables pose a serious health risk!•When positioning the device, observe the minimumdistances from walls and other objects as well as thestorage and operating conditions specified in the Technicalannex.•Do not use the device in immediate proximity to curtains,beds or sofas.•Make sure that the air inlet and outlet are not obstructed.•Make sure that the suction side is kept free of dirt andloose objects.•Do not place the device on combustible ground.•Only transport the device in an upright position.•Only use original spare parts, for otherwise safe andfunctional operation cannot be ensured.Intended useThe device was developed for the purpose of generating hot airand may only be used in roofed over outdoor areas or in well-ventilated interior spaces whilst adhering to the technical data.The device is suited for heating large rooms such as tents,warehouses, workshops, construction sites, greenhouses oragricultural halls.It is intended to be used without frequent site changes.The device may only be used in rooms with sufficient fresh airsupply and exhaust discharge.The device must only be operated with EL (ultra-light) fuel oiland diesel, however not with petrol, heavy fuel oil etc.

4ENoil heater IDS 20 / IDS 30Foreseeable misuse•Do not place any objects, e.g. clothing, on the device.•Do not use this device in the vicinity of fuel, solvents,varnishes or other easily inflammable vapours or in roomswhere these substances are stored.•Do not use the device out of doors.•The device must not be positioned or operated in areaswith a high risk of fires or in potentially explosiveatmospheres.•Do not use the device out of doors, unless under a roof.•The device must not be operated in rooms with aninsufficient combustion air supply.•Do not make any unauthorised modifications, alterations orstructural changes to the device.Personnel qualificationsPeople who use this device must:•be aware of the dangers resulting from heat, fire hazardand insufficient ventilation when working with oil heaters.•be aware of the dangers that occur when handling fuelssuch as EL fuel oil or diesel.•have read and understood the instructions, especially theSafety chapter.Safety devicesThe device is equipped with an electronic flame and maximumtemperature monitoring system working with a photo cell and asafety thermostat.The electronic control unit regulates the start-up, stopping andsafety shutdown times in case of malfunctions.Personal protective equipmentWear hearing protectionWear appropriate hearing protection when workingwith the device.Residual risksWarning of electrical voltageWork on the electrical components must only becarried out by an authorised specialist company!Warning of electrical voltageBefore any work on the device, remove the mains plugfrom the mains socket!Do not touch the mains plug with wet or damp hands.Hold onto the mains plug while pulling the power cableout of the mains socket.Warning of flammable substancesHandling fuels entails a risk of fire.Take sufficient precautions when handling fuels suchas fuel oil, kerosene or diesel.Do not spill any diesel, kerosene or fuel oil! Do notinhale the vapours nor swallow any fuel! Avoid skincontact!Warning of hot surfaceParts of the device, especially at the air outlet, becomevery hot during operation. There is a danger of burningand fire. Do not touch the device during operation!During operation observe a safety distance of at least 3 m to the device front! Observe the minimumdistance from walls or other objects according to thetechnical data!Warning of hot surfaceSome parts of this product can become very hot andcause burns. Particular attention has to be given wherechildren and vulnerable people are present!Warning of hot surfaceImproper handling entails a risk of burning. Only usethe device as intended!WarningImproper handling entails a risk of burning and electricshock.Only use the device as intended!WarningDangers can occur at the device when it is used byuntrained people in an unprofessional or improper way!Observe the personnel qualifications!WarningThe device is not a toy and does not belong in thehands of children.WarningRisk of suffocation!Do not leave the packaging lying around. Children mayuse it as a dangerous toy.WarningImproper installation entails a risk of fire.Do not place the device on combustible ground.Do not place the device on high-pile carpets.WarningThe device must not be covered, there is an imminentfire hazard!

EN5oil heater IDS 20 / IDS 30Behaviour in the event of an emergency1.In an emergency, disconnect the device from the mainsfeed-in: Switch the device off and disconnect it from themains.2.Remove persons from the danger area.3.Do not reconnect a defective device to the mains.Information about the deviceDevice descriptionThe indirectly fired oil heaters serve to heat room air in order toheat large rooms more quickly.The devices only run on ELfuel oil, kerosene or diesel. Theymust not be used with petrol, heavy fuel oil etc.The devices are oil heaters with indirect combustion to beinstalled in roofed outdoor areas or in rooms with a sufficientfresh air supply. The devices are equipped with an exhaust gasconnection for the discharge of exhaust gases via the chimney.The devices are further equipped with a fuel filter and a fuelpump.THIS HEATER IS FOR PROFESSIONAL USE. IT HAS BEENCAREFULLY DESIGNED FOR MOBILE AND TEMPORARYPROFESSIONAL APPLICATIONS. IT HAS NOT BEEN DESIGNEDFOR DOMESTIC USE NOR FOR COMFORT HEATING ANDSHOULD NEVER BE USED TO HEAT CLOSED ROOMS WITHOUTADEQUATE VENTILATION.Functional principleThe device generates warmth by conveying the sucked-in, coldair past the enlarged area of the combustion chamber, the heatexchanger. The air to be heated is completely isolated from thecombustion chamber, where the fuel is burned. The combustionproducts are discharged into the open air through a flue pipe.The sucked-in air is heated and fed back to the environment viathe air outlet.Device depiction
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No.Designation1Combustion chamber housing2Flue pipe connection3Transport handle4Air inlet with protective grid5Fan and motor6Control panel7Frame8Tank9Wheel10Fuel tank cap11Air outlet for hot air

6ENoil heater IDS 20 / IDS 30Transport and storageNoteIf you store or transport the device improperly, thedevice may be damaged.Note the information regarding transport and storage ofthe device.TransportTo make the device easier to transport, it is fitted with atransport handle and two wheels.Before transporting the device, observe the following:•Switch the device off.•Hold onto the mains plug while pulling the power cable outof the mains socket.•Do not use the power cable to drag the device.•Allow the device to cool down sufficiently.•Before transporting or moving the device, make sure thatthe tank cap is tightly closed.While transporting the device, observe the following:•Slightly lift the device by the transport handle until the rearsupport no longer touches the ground.•Wheel the device to the desired position.StorageBefore storing the device, observe the following:•Hold onto the mains plug while pulling the power cable outof the mains socket.•Allow the device to cool down sufficiently.When the device is not being used, observe the followingstorage conditions:•dry and protected from frost and heat•in an upright position where it is protected from dust anddirect sunlight•with a cover to protect it from invasive dust, if necessaryAssembly and installationScope of delivery•1 x Oil heater•1 x Transport handle•2x Wheel•1 x Installation material•1x ManualUnpacking the device1.Open the cardboard box and take the device out.2.Completely remove the packaging.3.Fully unwind the power cable. Make sure that the powercable is not damaged and that you do not damage it duringunwinding.AssemblyUpon delivery the device is already partially preassembled. Thewheels, axle and transport handle still need to be mounted.Assembling the wheelsPrior to initial start-up, the wheels and the axle must bemounted to the device. To do so, please proceed as follows:1.Mount the axle(10) on the device.2.Slide the washers(11) onto the axle.3.Mount the wheels(9) on the axle.4.Attach the locking rings(12) to the axle.5.Fasten the wheel caps(13) to the wheels.
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EN7oil heater IDS 20 / IDS 30Mounting the transport handle1.Connect the transport handle(3) to the rear of the device.2.Make sure that the holes in the transport handle arealigned with the holes in the frame(7).3.Secure the transport handle to the frame using the screwsand nuts.Assembly of the exhaust lineWarningNote that this device must not be put into operationunless there is an exhaust line mounted at the flue pipeconnection!Assembly of a closed exhaust lineWarningMake sure that in every operating and weathercondition a vacuum of >0.1mbar is created in theexhaust line. This vacuum guarantees a safe discharge of exhaustgases from the room. The exhaust line must beinstalled upward. There must be no bends or elbows inthe first 3metres of the exhaust line!If the device is used in closed rooms and the combustion gasesare discharged via a chimney, a fresh air supply ofapprox.80m³/h (air inlet opening approx.0.5m²) must beensured.•Prior to planning the flue gas system, gather informationabout the national legislation and contact a responsiblespecialist (cf. DIN18160 in Germany).•Ensure an unimpeded and sufficient combustion air supply(e.g. by means of ventilation openings in doors, ceilings,windows, walls or via interconnected airways).•Have the exhaust emission of the burner checked atregular intervals.

8ENoil heater IDS 20 / IDS 30Below are some examples of good and bad exhaust gasdischarge:
> 3 m
max. 10 m
10 %
> 5 m> 3 m> 6 m> 3 m

EN9oil heater IDS 20 / IDS 30Assembly of a flue pipe (optional)When the flue pipe is mounted to the flue pipe connection forthe discharge of the exhaust gas, the device must only beoperated in outdoor areas. Please observe the following:•The flue pipe must not exceed a length of 1m.•Bends and elbows in the flue pipe are prohibited.•If the device is used out of doors, a rain cap must bemounted to the end to prevent the penetration of rainwater and dirt.•The flue pipe must be designed in a way to preventcounter-pressure.•To ensure failure-free operation the flue pipe must beinstalled upward.Chimney ductThe following schematic representation should be consideredwhen planning a chimney duct:
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Wall ductThe following schematic representation should be consideredwhen planning a wall duct:
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No.DesignationNo.DesignationAmin. 1m1flue pipe connectionBmin. 1m2cleaning opening withexplosion protection flapCas short as possible3outer wallD≥ Ø 120mm/150mm4chimney – inside min. 20x 20cmEmin. 1m5wall duct with elbow min.5°6draught booster H-shaped

10ENoil heater IDS 20 / IDS 30PositioningA number of spatial and technical conditions have to beconsidered for the selection of the device's installation site.Non-observance may impair the proper functioning of the deviceor the accessories or can entail risks of personal injury andproperty damage.The following is to be observed for positioning:•Do not operate the device for more than 3month at thesame place. Prior to planning the flue gas system, gatherinformation about the national legislation and contact aresponsible specialist.•The device may only be operated on roofed over surfaces.•The device is to be set up in a stable position onincombustible ground.•The device must be set up in close proximity to a chimney,an outer wall or on an open, ventilated surface.•The device must be connected to a properly secured mainspower socket.•The room where the device is positioned must besufficiently ventilated.Ensure a sufficient fresh air supply, especially when thereare people or animals in the same room with the device!•The minimum distance between walls or other objects andthe air outlet opening of the device must be at least 3m(see figure).The minimum distance between walls or other objects andthe air inlet opening of the device must be at least 1 m(see figure).There must be no walls or large objects near the device.•The inlet and outlet openings must not be covered.•There must be a sufficient number of fire extinguishersavailable.•Avoid low or excess pressure in the installation space,since this could lead to combustion-related difficulties.
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Start-up•Check the scope of delivery of your device forcompleteness. If an accessory part is missing, pleasecontact the Trotec customer service or the specialist dealerwhere you purchased the device.•Check the device and its connection parts for potentialdamage.•Observe the conditions described in the chapterPositioning.•Fill the tank with ELfuel oil, kerosene or diesel asdescribed in chapter Assembly•Check the device for its proper condition prior to start-upand at regular intervals during application.•Check whether the characteristics of the power gridconform to those on the nameplate.•Each time before you plug the mains plug into the mainssocket and switch on the device, make sure that the fan ismoving freely.•Connect the power cable to a properly secured socket. Onconstruction sites, there must be a residual currentdevice(RCD) upstream of the socket in accordance withnational regulations (in Germany: VDE0100/0105).The device is now ready for operation.

EN11oil heater IDS 20 / IDS 30Filling the tankThe fuel tank cap is located at the side of the device.üBefore attempting to fill the tank, wait until the device hascooled down completely.üOnly use fuel suitable for the device (see technical data).1.Position the device on firm, level and incombustibleground.2.Unscrew the fuel tank cap(10) by turning it in counter-clockwise direction.
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3.Fill the tank.4.Screw the fuel tank cap(10) back onto the tank by turningit in clockwise direction. Observe the recesses at the tankopening and the protrusions at the fuel tank cap. Theymust be aligned when attaching the fuel tank cap. Makesure that the fuel tank cap is firmly attached to avoidleakage.OperationThe device may only be used by accordingly instructed persons.Switching the device onThe device has two operating modes:•Manual operation•Automatic operation with external thermostat (article no.6.100.007.015)
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No.Designation14Power supply cable15Thermostat socket16Selector switch (continuous operation/thermostatoperation)17Operating light18Reset button with indicator lightManual operationFor continuous heat generation, here, the device operatesindependently of a control unit.1.Switch the device on by setting the position of the selectorswitch(16) to ON (continuous operation).Automatic operationAutomatic operation of the device is only an option with aconnected controller (optional), e.g. a thermostat. Thethermostat is connected to the thermostat socket(15).1.Switch the device on by setting the position of the selectorswitch(16) to ON (thermostat).ðTo confirm the completion of the start-up process, theelectronic control unit causes the reset button(18) to brieflyflash in red.

12ENoil heater IDS 20 / IDS 30Safety devicesThe device is equipped with an electronic flame and maximumtemperature monitoring system working with a photo cell and asafety thermostat.The electronic control unit regulates the start-up, stopping andsafety shutdown times in case of malfunctions. The control unitcomes with a reset button; its colour (operating display)depends on the operating mode:IndicationMeaningOffStandby modeIlluminated ingreenNormal operation modeIlluminated inredSafety shutdown of the deviceFlashing inorangeOperation interrupted due to great fluctuationsin the power supply (T<175V or T>265V)Automatic resumption when the voltagestabilizes between 190V and 250V.When the device has triggered a safety shutdown:•Press the reset button(18) for approx.3seconds toresume operation.WarningRisk of injury from deflagration!Unburned fuel oil can accumulate in the combustionchamber and might ignite during the subsequentrestart.Never carry out more than two consecutive restarts.If the safety shutdown persists:1.Determine and eliminate the cause of the fault beforerestarting the device (see chapter Errors and faults).2.Press the reset button(18) for at least 5seconds.This activates the self-diagnosis programme. Upon completion,the colour of the reset button(18) changes to indicate therespectively diagnosed cause of the fault:IndicationMeaningFlashing inorangeImproperly dimensioned flame during start-upFlashes redFlame failure during start-upFlashing inred/greenFlame failure during operationIlluminated inorangeInternal error of an electronic controllerRestarting the device after a malfunctionDuring initial start-up and after the fuel oil circuit has beendrained completely, the fuel oil supply to the nozzle may beinsufficient. In this case, the flame monitoring system willrespond and the device will be blocked.1.Wait for approx. 1minute.2.Press the reset button(18) for approx. 5seconds.3.Switch the device on.If the device still does not start:•Make sure that there is fuel oil left in the tank.•Press the reset button(18).To detect further causes of error, see chapter Errors and faults.ShutdownWarning of electrical voltageDo not touch the mains plug with wet or damp hands.NoteDamage to the device due to overheating!Never switch off the device by pulling the mains plug.This may lead to overheating!Switch off the device properly. Only pull the mains plugonce the fan motor has stopped completely.1.Switch off the device by setting the selector switch toposition0.2.If you use a thermostat, switch off the device using thesettings of the controller (e.g. by setting a lowertemperature at the thermostat).ðThe flame goes out and the fan continues to run forapprox.90seconds in order to cool down the burner.3.Wait until the automatic after-cooling is completed.4.Secure the device against inadvertent switch-on by pullingthe mains plug.

EN13oil heater IDS 20 / IDS 30Available accessoriesAccessoriesIDS 20ArticlenumberIDS 30ArticlenumberAdapter 300 mm for IDS 30-Ø 300 mm6.100.006.163Thermostat IDS series with10m cable6.100.007.0156.100.007.015Filling level meter IDS series6.100.006.1606.100.006.160Tank filter for IDS series6.100.006.1616.100.006.161Exhaust gas pipe rigid 150 mm / 1 m-6.100.006.210Exhaust gas pipe arc 90°150 mm-6.100.006.216Exhaust gas pipe rain cover150 mm-6.100.006.222Exhaust gas pipe rigid 120 mm / 1 m6.100.006.212-Exhaust gas pipe arc 90°120 mm6.100.006.218-Exhaust gas pipe rain cover120 mm6.100.006.224-SP-C hose 305 mm, 7.6 m-6.100.001.265Universal tension belt for SP series-6.100.001.995WarningOnly use accessories and additional equipmentspecified in the instructions.Using insertion tools or accessories other than thosespecified in the instructions may cause a risk of injury.Errors and faultsWarning of electrical voltageTasks which require the device to be opened mustonly be carried out by authorised specialistcompanies or by Trotec.WarningRisk of injury due to improper repair!Never try to make any modifications or repairs on thedevice.Unauthorised modifications can lead to serious injuriesor death.Have a certified specialist workshop perform the repairwork.The device has been checked for proper functioning severaltimes during production. If malfunctions occur nonetheless,check the device according to the following list.The device does not start:•Check the power connection.•Check the power cable and mains plug for damages.•Check the on-site fusing.•Check the indicator light of the reset button(18; meaningsee chapter Operation).Smoke and/or sparks are emitted during first use:•This is not a fault. These phenomena disappear after abrief runtime.Noise emission during ignition or cooling:•This is not a fault. The metal parts of the device expandwhen heated and generate noise.Sparks and/or flame may be issued from the device duringignition:•This is not a fault. Air might have accumulated in the lines.Keep a safety distance to the device!

14ENoil heater IDS 20 / IDS 30The flame in the combustion chamber does not ignite:•Check the filling level of the tank. Refill fuel if the tank isempty (see chapter Maintenance).•Check the fuel filter in the fuel pump for dirt. If it is dirty,please contact the customer service.•Check the fuel for contaminations, e.g. dirt or water. Ifrequired, drain the fuel completely and fill in new fuel (seechapter Maintenance).•Safety shutdown: if the flame dies during operation, theelectronics and the oil pump will be switched off.Investigate the cause on the basis of the following criteria:–For qualified personnel only! Check the ignition: The distance between the twoignition electrodes should be 2 to 3 mm.•Check the indicator light of the reset button(18; meaningsee chapter Operation).The flame goes out during combustion:•Make sure the air supply is unobstructed. If required, cleanthe air intake opening.•Check the filling level of the tank. Refill with fuel if the tankis empty (see chapter Operation).•Check the fuel filter in the fuel pump for dirt. If it is dirty,please contact the customer service.•Check the fuel for contaminations and replace it ifrequired.•Power failure: In the event of a power failure the ignition isextinguished, the device switches off immediately. After apower failure the device will not restart automatically, ithas to be started via the on/off switch.•Check the indicator light of the reset button(18; meaningsee chapter Operation).There is a fuel leak:•Check whether too much fuel was filled in. Drain the fuel ifnecessary, see chapter Draining the tank.•Check the drain screw for tight fit and retighten it ifnecessary.•Check the sealing at the drain screw and replace it ifdamaged.•Check the fuel pump for leaks. If there are doubts aboutthe proper condition of the fuel pump, please contact thecustomer service.The device emits smoke or dust:•Check the mains voltage.•Check the fuel for contaminations and replace it ifrequired.•Check the tank for contaminations and drain it if required(see chapter Maintenance). Refill with clean fuel.The flame emerges from the air outlet:•Check the mains voltage.•Check the fuel for contaminations and replace it ifrequired.•Check the tank for contaminations and drain it if required(see chapter Maintenance). Refill with clean fuel.NoteWait for at least 3 minutes after maintenance andrepair work. Only then switch the device back on.The device still does not operate correctly after thesechecks:Please contact the customer service. If necessary, bring thedevice to an authorised specialist electrical company or toTrotec for repair.

EN15oil heater IDS 20 / IDS 30MalfunctionMeaningRemedyFan does not start and flame does not ignite;operating display is switched offController set incorrectlyCheck whether the controller is set correctly (e.g.the temperature set at the thermostat must behigher than the room temperature).Controller faultyHave the controller replaced by the customerservice.Fan does not start or switches off during start-up/operation; operating display flashes in orangeNo power supplyCheck the characteristics of the electrical system(230V, 1~, 50Hz).Check the functionality and position of theselector switch.Check the fuse for soundness.Voltage<175VCheck the supply voltage. The device will restartautomatically when the voltage valueexceeds175V.Voltage>265VCheck the supply voltage. The device will restartautomatically when the voltage value fallsbelow250V.Fan switches off during start-up/operation;operating display illuminated in red, self-diagnosis indication flashes in orangeFlame present prior to ignition of the transformerInstruct the customer service to have the devicecleaned and to have fuel oil residues removedfrom the combustion chamber.Photo cell faultyHave the photo cell exchanged by the customerservice.Fan switches off during start-up/operation;operating display permanently illuminated in red,self-diagnosis indication flashes in red or red/greenMotor winding interrupted or blownHave the motor replaced by the customer service.Motor bearing blockedHave the motor bearing replaced by the customerservice.Motor capacitor blownHave the motor capacitor replaced by thecustomer service.No ignitionCheck the connections of the ignition cables atthe electrodes and the transformer.Check the position and the distance of theelectrodes.Check whether the electrodes are clean.Have the transformer replaced by the customerservice.Flame monitoring system faultyHave the flame monitoring system replaced bythe customer service.Photo cell faultyHave the photo cell cleaned or replaced by thecustomer service.Burner is supplied with no or insufficient fuel oilCharge the customer service with the followingtasks:•to have the coupling between the pumpand the motor checked for soundness•to have the fuel oil circuit checked forintruded air and to have the lines and filterseal checked for tightness•to have the nozzle cleaned and replacedMagnet valve faultyCharge the customer service with the followingtasks:•to have the electrical connections checked.•to have the safety thermostat L1 checked.•to have the magnet valve cleaned orreplaced

16ENoil heater IDS 20 / IDS 30Fan switches off during start-up/operation;operating display permanently illuminated in red,self-diagnosis indication permanently illuminatedin orangeInternal error of the electronic control unitCharge the customer service with the followingtasks:•to have the control unit reset; try at leasttwice. If the problem persists, have thecontrol unit replaced.Fan starts, but the flame generates smoke;operating display permanently illuminated ingreenInsufficient combustion air supply•Remove all obstacles and obstructions fromthe inlet and/or outlet openings.•Have the position of the adjustment ring forthe regulation of the air supply checked bythe customer service.•Have the supporting disc of the burnercleaned by the customer serviceExcessive combustion air supplyHave the position of the adjustment ring for theregulation of the air supply checked by thecustomer serviceUsed fuel oil contaminated or contains waterReplace used fuel oil with clean fuel oil.Clean the fuel oil filter.Air inside the fuel oil circuitHave the lines and the fuel oil filter checked fortightness by the customer service.Insufficient fuel oil quantity at the burnerCharge the customer service with the followingtasks:•to have the pump pressure checked.•to have the nozzle cleaned or replacedExcessive amount of fuel oil at the burnerCharge the customer service with the followingtasks:•to have the pump pressure checked.•to have the nozzle replaced.Device switches off; operating displaypermanently illuminated in greenSealing of the magnet valve faultyHave the magnet valve replaced by the customerservice.

EN17oil heater IDS 20 / IDS 30MaintenanceMaintenance intervalsMaintenance and care intervalbefore everystart-upas neededat least every2weeksat least every4weeksat least every6monthsat leastannuallyCheck air inlets and outlets for dirtand foreign objects and cleanifnecessaryXCheck air inlet grid(s) for dirt andforeign objects and cleanifnecessaryXXClean the exteriorXXVisually check the inside of thedevice for dirtXXCheck for damageXCheck attachment screwsXXTest runXMaintenance and care logDevice type: .............................................Device number: ....................................Maintenance and care interval12345678910111213141516Check air inlets and outlets for dirtand foreign objects and cleanifnecessaryCheck air inlet grid(s) for dirt andforeign objects and cleanifnecessaryClean the exteriorVisually check the inside of thedevice for dirtCheck for damageCheck attachment screwsTest runComments1. Date: ...................................Signature: ................................2. Date: ....................................Signature: ................................. 3. Date: ....................................Signature: ................................. 4. Date: ....................................Signature: .................................5. Date: ...................................Signature: ................................6. Date: ....................................Signature: ................................. 7. Date: ....................................Signature: ................................. 8. Date: ....................................Signature: .................................9. Date: ...................................Signature: ................................10. Date: ..................................Signature: ................................. 11. Date: ..................................Signature: ................................. 12. Date: ..................................Signature: .................................13. Date: .................................Signature: ................................14. Date: ..................................Signature: ................................. 15. Date: ..................................Signature: ................................. 16. Date: ..................................Signature: .................................

18ENoil heater IDS 20 / IDS 30Activities required before starting maintenanceWarning of electrical voltageDo not touch the mains plug with wet or damp hands.•Switch the device off.•Hold onto the mains plug while pulling the power cable outof the mains socket.•Allow the device to cool down completely.Warning of electrical voltageTasks which require the device to be opened mustonly be carried out by authorised specialistcompanies or by Trotec.Cleaning the housingClean the housing with a soft, damp and lint-free cloth. Makesure that no moisture enters the housing. Protect electricalcomponents from moisture. Do not use any aggressive cleaningagents such as cleaning sprays, solvents, alcohol-based orabrasive cleaners to dampen the cloth.Wipe the housing dry after cleaning.For a smooth operation of the device, the combustion chamber,the burner and the fan must be cleaned regularly.1.Switch the device off as described in the Shutdownchapter.2.Wait until the device has cooled down completely.Cleaning after every 50 operating hours1.Remove the fuel oil filter. Take out the filter insert andclean it with clean fuel oil.2.Dismantle the upper part of the housing and clean theinner section and the fan blades with a cleaning fleeceand, in case of heavy soiling, with a brass brush.3.Check the condition off all cables and of the high-voltageplugs.4.Dismantle the burner and clean its components with abrass brush.5.Clean the electrodes. Check the distance of the electrodesand adjust if necessary (see figure).6.Have the combustion chamber cleaned by the customerservice.7.Assemble the components in reverse order.

EN19oil heater IDS 20 / IDS 30Draining the tank1.Provide for a suitable collection container.2.Move the device to an elevated position.3.As indicated in the figure use a wrench to open the screwat the bottom of the tank.4.Drain the fuel into the collection container.5.When no more fuel is discharged, seal the drain holeagain.ðEnsure the tight fit of the screw and, if required, replacethe seal, for otherwise fuel might leak outuncontrollably.6.Dispose of the fuel according to national regulations.Technical annexTechnical dataParameterValueModelIDS 20IDS 30Permitted fuelEL fuel oil, low-sulphur EL fueloil, diesel orkeroseneEL fuel oil, low-sulphur EL fueloil, diesel orkeroseneCombustionindirectindirectMax. air flow rate550 m³/h1150 m³/hFanaxial fanaxial fanFlue pipe connection Ø120 mm150 mmAir transport hoseconnector Ø (optional)-300mmNozzle0.40–80°S (gal/h)0.60–80°S (gal/h)Max. nominal heat input23.4 kW34.1 kWMax. nominal heat output19.6 kW32 kWTemperature increase ΔT95 °C70 °CMax. fuel consumption2.23 l/h3.25 l/hTank capacity42 l42 lInput voltage230 V / 50 Hz230 V / 50 HzCurrent consumption1.25 A1.56 APower consumption0.3 kW0.37 kWCable length ofconnection plug1.2 m1.2 mOverheating protectionyesyesConnection for externalthermostatyesyesSound pressure level(distance 1m)70 dB(A)75.3 dB(A)Dimensions (lengthxwidthx height)1050 x 400 x520mm1175 x 400 x605mmMinimum distance towalls or other objectstoprearsidesfront1 m2 m2 m3 m1 m2 m2 m3 mWeight (with empty tank)40 kg48 kg

20ENoil heater IDS 20 / IDS 30Wiring diagram IDS20/ IDS30