Troy-Bilt 020242-4 User manual

0®
/Manual
Pressure Washer /Lavadora de Presi6n
Modem /Modemo 020242-4
IIi_!WARNmNG
Before using [his produc[_ read [his manuaH and follow aHH
Safe[ 7Relies and Operating Ins[rucdons.
ADVERTENCmA
An[es de udHizar eH produc[o_ Heaes[e manuaHy siga [odas Has
RegHas de Seguridad e Ins[rucdones de Uso.
Quesdons_ Pregun[as_ Helpline - 1-888-611-6708 H=F 8=5 CT
Troy-gilt® is a registered _:rademark of D1TD and is used under license _:o Briggs & Strata:on Power Produc_s.
Troy-Bik® es una marca regis_rada de D1TD y se usa abaio licencia a Briggs & Stra_on Power Products.
BP,JGGS & STR, ATTON POWER PRODUCTS GROUP, LLC
JEF FER, SON,WJSCONSJN, U.S.A.
Printed in USA ManuaH No. H99038GS Revision 0 (H2/02/2005)
0

Safety Rules
SAVE THESE iNSTRUCTiONS
TABLE OF CONTENTS
Section HoSafety RuHes .......................... 2-5
Section 2 - Features and ControHs ................... 6
Section 3 oAssembHy ............................ 7-9
Section 4 o Operation ......................... H0o H3
Section 5 o Maintenance ........................ H4oH5
Section 6 o Storage .............................. H6
Section 7 oTroubleshooting ........................ H7
Notes ......................................... H8
'Warranty ...................................... H9
EQUmPNENT
-] Read this manuam carefummyand become famimiar
pressure washer. KnOW itS
Jwith
...... your
appmications, its mimitations _d any hazards
invomved.
This manuaHcontains information for a high pressure
washer that operates at a maximum pressure of 3,000 PSI
and a maximum flow rate of 2.0 gaHHonsper minute.This
powerful high quaHity system features large H0" wheeHs,a
pump equipped with an automatic cooH down system,
chemicaH injection system, nozzHeextension with qock
connect, ProiectPro TMnozzHe system, safety gogHes, heavy
duty 25' hose, and more.
Every effort has been made to ensure that information in
this manuaH is accurate and current. However, we reserve
the right to change, aHter or otherwise improve the
product and this document at any time without prior
notice.
Copyright © 2005 Brigs &Stratton Power Products
Group, LLC. AHHrights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Brigs &
Stratton Power Products Group, LLC.
SAFETY RULES
This is the safety alert symbol, it is used to
alert you to potential persona[ injury
hazards. Obey a[[ safety messages that follow
this symbol to avoid possible iniury or death.
The safety aHert symboH (_) is used with a signaHword
(DANGER, CAUTION,VVARNING), a pictoriaH and/or a
safety message to aHert you to hazards. DANG_:R indicates
a hazard which, if not avoided, will resuHt in death or serious
injury. WARNING indicates a hazard which, if not
avoided, could resuHt in death or serious injury. CAUTION
indicates a hazard which_ if not avoided_ might resuHt in
minor or moderate injury. CAUTION, when used
without the alert symbol indicates a situation that could
resuHt in equipment damage. FoHHowsafety messages to
avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
Toxic Fumes
Slipper7 Surface
Fire
Fall
Explosion
Electrical Shock
FluidHnjection
Hot Surface
Moving Parts Flying Objects Kickback
4@

Section 1: Safety Rules
WARNING
Operate pressure washer ONLY outdoors,
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other" openings.
DO NOT operate pressure washer inside any building or
enclosure, even if doors or windows are open.
Use a respirator or mask whenever there is a chance that
vapors may be inhaled.
Read all instructions with mask so you are certain the mask will
provide the necessary protection against inhaling harmfiJJ vapors.
WARNING
Keep spray nozzle between 8 to 24 inches awayfrom cleaning
surface,
Operate this unit on a stable surface.
The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fail due to slippery surfaces.
Be extremely careful ifyou must use the pressure washer" from
a ladder; scaffolding or any other relatively unstable location.
Firmly graspspray gun with both handswhen using high
pressure spray to avoid [niury ifgun kicks back.
WARNING
WHEN ADDING FUEL
Turn pressure washer OFF and let it cool at least 2 minutes
before removing gas cap.
Fi[[fiJe[ tank outdoors,
DO NOT overfill tank, AIIow space for fue! expansion.
Keep fuel away from sparks, open flames, pilot lights, heat, and
other" ignition sources.
DO NOT light a cigarette or smoke.
VHEN OPERATING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFE
WHEN STORING FUEL OR EQUIPMENT WITH FUEL
IN TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fue! vapors.
WARNING
Keep water spray away from electric wiring or" fatal electric
shock may result.

Section 1: Safety Rules
WARNING
ALWAYS point gun in safe direction and squeeze spray gun
trigger_ to release pressure and avoid kickback each time,
before starting engine. Engage trigger lot!< when not in use.
When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
After each starring attempt, where engine fails to run, always
point gun in safe direction and squeeze sprD, gun trigger to
release high pressure.
WANNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 R. (I 52 cm) clearance on all sides of pressure
washer including overhead.
Code of Federal Regulation (CFR) Title 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrester_ maintained in
effective working orders complying to USDA Forest service
standard 5100-IC or later revision, in the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
WARNING
DO NOT wear loose clothing, iewe[ry or anything that may
be caught in the starter or other rotating parts.
Tie up long hair and remove ieweJD_
WANNING
NEVER aim spray gun at people, animals or plants,
DO NOT allow CHILDREN to operate pressure washe_:
NEVER repair" high pressure hose, Replace it,
NEVER repair leaking connections with sealant of any kind.
Replace o-ring or seal
Keep high pressure hose connected to pump and spray gun
while system is pressurized.
ALWAYS point gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
Engage trigger loci< when not in use.
WANNING
Aiways w,ear eye protection when using this equipment or in
vicinity of where equipment is in use.
WANNING
WHEN ADJUSTING OR MAKING REPAiRSTOYOUR
PRESSURE WASHER
• Disconnect spark plug wire from sparkplugand placewire
where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved sparkplug tester:
DO NOT check for spark with spark plug removed.

Section 1: Safety Rules
CAUTION
, DO NOT tamper with governed speed
. DO NOT operate pressure washer above rated pressure.
CAUTION
DO NOT secure spray gun in open position.
DO NOT leave spray gun unattended while machine is
running.
NEVER use a spray gun which does not have a trigger lock or
trigger guard in place and in working order_
AN_,ays be certain spray gum nozzles and accessories are
correctly attached.
l
[f you have questions about intended use, ask dealer or
contact Briggs &Stratton Power Products.
NEVER operate units with broken or missing parts, or
without protective housing or covers.
DO NOT by-pass an>, safety device on this machine.
Before starting pressure washer in cold weather, check all
parts of the equipment to be sure ice has not formed there.
NEVER move machine by pulling on hoses. Use handle
provided on unit.
Check fuel system for leaks or" signs of deterioration, such as
chafed or spongy hose, loose or missing damps, or damaged
tank or cap. Correct all defects before operating pressure
washel'L
This equipment is designed to be used with Briggs & Stratton
Power Products authorized parts ONLY. If equipment is used
with parts that DO NOT comply with minimum specifications,
user assumes all risks and liabilities.
, DO NOT point spray gun at glass when using MAX (pin
point) nozzle.
, NEVER aim spray gun at plants.

Features and ControJs
KNOWYOUR PRESSURE WASHER
iI- lil.ca.t.,soperator'sma°ua,a°.safetyru,es.e,oreoperat,°,yourpressurewas.er.
Compare the illustrations with your pressure washer to familiarize yoursdf with the Hocations of various controHs
and adiustments. Save this manuaHfor future reference.
Pump equipped with
Automatic CooH Down System
Fuel Tank Choke Lever
Throttle Lever
Recoil Starter
(on front of engine)
Air Filter
AccessoryTray
Spray Gun
High Pressure Hose
Data Tag
Chemical Iniection _A/ater inlet
Accessory Tray -- Provides convenient storage for
standard and optional accessories, such as brushes, turbo
wands, etc.
Air Filter -- Protects engine by filtering dust and debris
out of intake air.
Automatic Cool Down System -- Cycles water
through pump when water reaches 125°=155°EVVarm
water will discharge from pump onto ground.This system
prevents internal pump damage.
Chemical injection Siphon/Filter -- Use to siphon
detergent or other pressure washer chemicals into the low
pressure stream.
Choke Lever -- Prepares a cold engine for starting.
DataTag (not shown) -Provides model and serial
number of pressure washer. Please have these readily
available if calling for assistance.
Fuel Tank- Fill tank with regular unleaded fuel.Always
leave room for fuel expansion.
SprayTips
Oil Fill/Dipstick
High Pressure Outlet
High Pressure Hose -- Connect one end to water
pump and the other end to spray gun.
High Pressure Outlet -- Connection for high pressure
hose.
Nozzle Extension with Quick Connect --Allows you
to switch between four different nozzles.
Oil Fill/Dipstick -- Ched< and fill with oil here.
Pump -- Develops high pressure.
Recoil Starter -- Used for starting the engine manually.
Spray Gun -- Controls the application of water onto
cleaning surface with trigger device. Includes triF_userlock.
SprayTips -- Chemical injection 0°, 15°, and 40°: for various
high pressure cleaning applications.
Throttle Lever -- Sets engine in starting mode for recoil
starter and stops a running engine.
Water inlet -- Connection for garden hose.
0

ASSEMBLY
mMPORTANT: Read entireoperator'smanuaH beforeyou
attempt to assembHeor operate your new pressure washen
Ifyou have any questions with the assembHyof your pressure
washer, pHeasecaHHthe pressure washer heHpHineat
1-888-61 1-6708. If caHHingfor assistance_pHeasehave the
model revision_ and seriaHnumber from the data tag available.
See "Know Your Pressure Washer" for data tag location.
Remove Pressure Washer from
Carton
o Remove the parts bag packed with pressure washer.
, SHicetwo corners at the end of carton from top to
bottom so the paneHcan be folded down flat_ then
remove aHHpacking material
, RoHHpressure washer out of carton.
Carton Contents
mtelTts in the carton include:
°Main Unit
Safety Goggles
Handle
PHastic Accessory Tray
High Pressure Hose
Spray Gun
NozzHe Extension with Quick Connect Fitting
Oil Bottle
Parts Bag (which incHudes the following):
Operator's Manual
Engine Operator's ManuaH
Owner's Registration Card
Bag containing 4 muHti-coHored Quick Connect Spray
Tips
HandHe Fastening Hardware Kit (which incHudes):
Carriage BoHt
"L" BoHt (2)
Plastic Knobs (3)
Tree Clips (4)
PREPARING PRESSURE
WASHER FOR USE
If you have any probHems with the assembHy of your
pressure washer or if parts are missing or damaged, caHHthe
pressure washer heHpHineat 1-888-61 1-6708.
To prepare your pressure washer for operation, you
wili need to perform these tasks:
H. Firthout and send in registration card.
2. Attach handHe to main unit, then attach accessory tray
to handHe.
3. Add oiHto engine crankcase.
4. Add fueH to fueHtank.
S. Connect high pressure hose to spray gun and pump.
6. Connect water suppHy to pump.
7. Attach nozzHe extension to spray gun.
8. SeHect/attach quick connect spray tip to nozzHe
extension.
Attach Handle and Accessory Tray
H. Place handle onto handle supports connected to main
unit. Make sure holes in handle aHignwith holes on
handle supports (Figure H).
Handle
Align
NOTE: It may be necessary to move the handHe supports
from side to side in order to aHign the handHe so it wiHHsHide
over the handHe supports.
0

Section 3: Assembly
2. Insert carriage boHt through Heftside hoHefrom outside
of unit and attach a pHasticknob from inside of unit
(viewing from rear of unit).Tighten by hand (Figure 2).
4. PHaceaccessory tray over holies on handHe (viewing
from front of unit). Push the tree chips into the holies
untiHthey sit fiat against the accessory tray (Figure 3).
3. Insert"L" boHtsthrough holieson right sideof handHe
(viewing from rear of unit). HoHdboHtsin pHaceand
attach pHasticknobs from inside of handHe(Figure2).
Tighten by hand.
j_,/"
Acid Engine Oil and Fuel
*PHace pressure washer on a level surface.
° Refer to engine operator's manuaH and follow oiH and fuel
recommendations and instructions.
•Refer _:oengine manual for oil and fuel fill information.
• Damage to equipment resuh:ing from failure _:ofollow this
instrud:ion will void warrant:y,
NOTE_ Check oiH often during engine break-in. Refer to
engine operator's manual for recommendations,
0

Section 3: Assembly
Connect Hose and Water Supply to
mMPORTANT:To avoid pump damage,you must assemble
the nozzle extension to the spray gun and attach all hoses
before you start the engine.
I. Attach one end of high pressure hose to high pressure
outlet on pump (Figure 4).Tighten by hand.
2. Attach other end of hose to base of spray gun
(Figure 5).Tighten by hand.
4. Runwater through garden hose for 30 secondsto
clean out any debris.Turn off water.
mMPORTANT: DO NOT siphon standingwater for the
water supply.Use ONLY cold water (less than 100°F).
5. Connect garden hose (not to exceed 50 feet in length)
to water inlet.Tighten by hand (Figure 6).
• Damage to equipment resulting from failure to follow this
instruction will void warrantT;
6. Turn ON water and squeezetrigger on spraygun to
purge pump system of air and impurities.
WARNING
Always wear eye protection when using this equipment or in
vicinity of where equipment is in use.
Before starting the pressure washer, be sure you are wearing
adequate eye protection,
3. Before connecting garden hose to water inlet, inspect
inlet screen (Figure 6). Clean screen if it contains
debris, replace if damaged. DO NOT RUN PRESSURE
WASHEP, IF SCREEN IS DAHAGED.
Checklist Before Starting Engine
Review the unit's assembly to confirm you have performed
all of the following:
I. Hake sure handle is in place and secure.
2. Check that oil has been added to proper level in
engine crankcase.
3. Add proper fuel to fuel tank.
4. Ched< for properly attached hose connections.
5. Check to make sure there are no kinks, cuts, or
damage to high pressure hose.
6. Provide a proper water supply at an adequate flow.
7. Be sure to read "Safety Rules" and "HowTo UseYour
Pressure_A/asher"before using pressure washer.

Operation
NOWTO USEYOUR
PRESSURE WASHER
Ifyou have any proHems operating your pressure washer,
please call the pressure washer heIpline at [-888-6 [ [-6708.
Pressure Washer Location
Pressure Washer Cmearance
waRNING l
Keep at least 5 fL (152 cm) clearance on all sides of pressure
washer including overhead_
Place pressure washer in a we[[ ventilated area, whch will
allow for removal of dead[), exhaust gas. DO NOT place
pressure washer where exhaust gas could accumulate and
enter inside or be drawn into a potentially occupied
building. Ensure exhaust gas is kept away from any
windows, doors, ventilation intakes or other openings that
can allow exhaust gas to collect in a confined area
(Figure 7). Prevailing winds and air currents should be taken
into consideration when positioning pressure washer.
WANNING
Operate pressure washer ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventiJation intakes or other openings_
DO NC)T operate pressure washer inside any building or
enclosure, even if doors or windows are open.
/
/
/
/
Typical Pressute
Washe_ Shown
Exhaust Port
To Start Pressure Washer
To start your pressure washer for the first time, follow
these instructions step-by-step.This starting information
also applies if you have let the pressure washer sit idle for
at least a day.
I. Place pressure washer near an outside water source
capable of supplying water at a flow rate greater than
3.8 gallons per minute and no less than 20 PSI at
pressure washer end of garden hose.
2. Check that high pressure hose is connected to spray
gun and pump. See "Preparing Pressure 'Washer for
Use" for illustrations.
3. Make sure unit is in a level position.
4. Connect garden hose to water inlet on pressure
washer pump. Turn ON the water.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
5. Squeeze trigger on gun until you have a steady stream
of water.This purges the pump of air and impurities.
6. Attach nozzle extension to spray gun (Figure 8).
Tighten by hand.
7. Place colored quick connect spray tips in slots on
holder that's attached to nozzle extension (Figure 9).
Choose spray tip you want to use and insert it into
nozzle extension. See "How to Use SprayTips".