True FS-100 User manual

FS-100
F UNCTIONAL T RAINER
A SSEMBLY M ANUAL
Shown with optional accessory handle kit
Model: FS-100
REV.030620

2
A MESSAGE TO OUR CUSTOMERS
Frank Trulaske began TRUE Fitness® over thirty-five year ago with the simple philosophy of
delivering superior fitness products, service, and support. Today, TRUE is the global leader in
premium fitness equipment for the commercial and residential markets. Our goal is to be the
leader in technology, innovation, performance, safety and style. TRUE has received many
awards for its product over the years and remains the benchmark for the industry. Fitness
facilities and consumers invest in TRUE products for their durable commercial platforms used
in all its products, both commercial and residential alike.
The proud manufacturing tradition of quality and the culture of innovation at TRUE have
given rise to a full line of extraordinary cardio and strength equipment. As a result, people all
over the world are benefiting from the TRUE experience. Innovation across the full product
line has made TRUE successful and is a trademark of the TRUE heritage. TRUE’s patented
Heart Rate Control technology is just one of the remarkable ways we deliver simple and
superior performance every user can enjoy, and most importantly, use to achieve personal
health and fitness goals.
At the heart of our success is the relentless and systematic life testing of both our products and
their components. We have dedicated employees who understand our philosophy is to deliver
the best products in the world.
Our goal is to deliver the world’s best premium equipment for our customers’ health and
fitness solutions.

3
S AFETY .......................................................................................................................................... 4
G ENERAL C ARE AND M AINTENANCE ................................................................................................. 7
M ACHINE S PECIFICATIONS .............................................................................................................. 8
P REPARATION ................................................................................................................................9
C ARTON C ONTENTS ........................................................................................................................ 10
H ARDWARE B OX C ONTENTS ............................................................................................................ 12
O PTIONAL A CCESSORY K IT .............................................................................................................. 13
S TEP 1: F RAME A SSEMBLY ............................................................................................................. 14
S
TEP 2: A SSEMBLE THE A DJUSTMENT C OLUMN ................................................................................. 15
S
TEP 3: A SSEMBLE THE C ROSS B RACES ........................................................................................... 16
S TEP 4: A SSEMBLE THE R EAR S HROUD P ANELS ............................................................................... 17
S
TEP 5: A SSEMBLE THE W EIGHT P LATES .......................................................................................... 18
S
TEP 6: A TTACH THE W EIGHT S TACK L ABELS .................................................................................... 19
C ABLE R OUTING D IAGRAM .............................................................................................................. 20
S TEP 7: C ABLE I NSTALLATION .......................................................................................................... 21
S TEP 8: I NSTALL F RONT S HROUD P ANELS ........................................................................................ 22
M ACHINE L ABELS ........................................................................................................................... 23
S ERVICE & F INAL C HECK ................................................................................................................. 24
P ARTS D IAGRAMS .......................................................................................................................... 25
W ARRANTY.......................................... ................................................................................................... 30
TABLE OF CONTENTS

4
F ACILITY AND U SER S AFETY P RECAUTIONS
1. Review and understand all of the warning labels affixed to this machine and on the facility
safety sign.
2. Be certain that the machine operation is understood before it is used. Refer tothe
instructional Procedure Label affixed to the machine.
3. Make sure all usersare properly trained on how to use this equipment. If this machine is
being used in a commercial setting, end users may not have access tothis Owners Manual. It
is the responsibility ofthe facility toinstruct users as tothe proper usage of the equipment as
well as making them aware of potential hazards. Maximum user weight is300 lbs (136 kg).
4. Use each machine onlyfor the intended exercise. Do not allow anyone to invent exercises not
included on the Instructional Procedure Label or the Intended Use Label.
5. Do not modify the machine.
6. This equipment meets industry safety standards for stability when used for the intended
exercise. Do not allow straps, resistance bands or other means tobeattached tothe
framework of this machine toperform stretching or body weight exercises. This canresult in
machine instability and lead to serious crushing injuries.
7. Keep children away from this equipment. Adults should closely supervise use by teenagers.
8. It is recommended that users receive a thorough medical exam before commencing an
exercise program. All medical issues should bereviewed toensure that weight training will
not aggravate pre-existing medical conditions.
9. If the machine appears damaged or inoperable, contact a facility staff member to place an
“OUT OF ORDER, DO NOT USE” sign onthe machine until itisrepaired. Only use TRUE
supplied replacement components toservice this machine.
10. Instruct users not to wearloose or dangling clothes or have headphone wires hanging
when using this equipment.
11. Do notattempt to free anyjammed assemblies byyourself as this maycause injury.
12. On Plate Loaded and Free Weight machines:
12a. Use of spotter(s). Instruct users toseek the advice ofthe facility staff asto the
appropriate use of spotters when lifting. More then one spotter may be required
depending upon the amount of weight being lifted.
12b. Instruct users to load weight plates evenly and carefully (one side and then the other)
to avoid tipping equipment and crushing injuries.
12c. If the machine is equipped with safety stops or catches, inspect them and verify their
proper operation before use and make sure they are securely in place before using or
exiting the machine. Be certain members are instructed on how to operate and adjust
all safety mechanisms.
SAFETY

5
12d. This equipment is designed for standard olympic size weight plates with a 50mm bore
(1.9”).
12e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is
45 lbs. (25 kg.).
13. On Selectorized and Cable equipped machines:
13a. Do not allow users to perform any exercise by holding the end of the cable and/or the
cable end fitting. Use only appropriate handles or attachments properly connected to
the cable end.
13b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if
the top plate or weight stack is pinned in a raised position. Use an assistant and
carefully return the machine to the proper position with the cap plate resting on the top
weight. Inspect the entire length of the cable to ensure that it is properly seated in all
of the pulley grooves.
13c. Do not allow the use of weight plates or dumbbells to be used as a means to add
additional weight totheweight stacks. Use only the TRUE adder weight system
specifically designed for themachine.
I NSTALLATION S AFETY P RECAUTIONS
1. Read this Installation Manual entirely before assembling this equipment.
2. Verify that there is adequate space surrounding this piece of equipment for safe access and
operation. Installation must meet ADA requirements for accessibility.
3. Install this piece of equipment on a solid level surface that does not deviate more then 1/8”
over a 10’ distance (or as defined and required by local building and architectural codes.
4. TRUE strongly recommends that all equipment be anchored to the floor to prevent movement
and increase stability.
• Due to the wide variation of flooring on which the unit can be installed, contact a
qualified contractor todetermine an appropriate fastening system for your floor.
•Use 3/8” diameter hardware (10 mm) to anchor the machine. Anchors should have a
minimum pull outforce of 220 lbs (110 kgs) for each position.
•When attaching the machine to the floor, if there is a gap between the machine foot
and the floor, donot use the anchor toremove the gap as this can cause the
machine frame to deform. Instead, place ashim between the bottom of the foot and
the floor, then tighten theanchor.
•Anchoring holes are provided on the feet ofthe frame. All anchoring locations must
be used when anchoring the equipment to the floor.
5. DO NOT install any fitness equipment near a pool, hot tub or other damp locations. Corrosion
caused by installation in these locations can lead topremature failure of components.
6. Be sure all hardware is tight before using this machine.
SAFETY

6
M AINTENANCE S AFETY P RECAUTIONS
1. Refer to Maintenance Schedule label on the machine as well as this manual for when to
perform maintenance.
2. Check thefunction of your machine DAILYby verifying the following:
• Inspect cables and end fittings for any signs of wear. Replace ifworn, frayed or
damaged with original TRUE replacement components.
•Verify that all adjustments are possible and carried out with ease. Make sure that
each adjustment pin inserts completely into each position without binding.
•Verify that safety catches and stops are in proper working order and engaged.
•Verify that the exercise is performed smoothly, free of noise and/or binding.
•If equipped with a weight stack, verify that the proper weight selector pinisinplace.
3. Check the function of your machine WEEKLYbyverifying the following:
• Nuts, Bolts, and Fasteners: Check tightness weekly. If any hardware has become
loose, retighten and/or use Loctite
™
Threadlocker 242.
•Frames andLifting Arms: Inspect weekly for integrity and function. Replace any
component at first signs of wear. Use only TRUE supplied components.
4. Replace anywarning label at first sign of wear. Labels and the Facility Safety Signmay be
obtained from TRUE free of charge.
B OLT L ENGTH M EASURING G UIDE
SAFETY
FLAT HEAD SCREW
BUTTON HEAD SCREW
HEX HEAD SCREW
SOCKET HEAD SCREW
12345

7
IMPORTANT
Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your
facility must establish written guidelines for preventative maintenance and keep written or online
records of the maintenance performed on these products. As a minimum, the items presented in
the SAFETY section of this document and the items that follow here, should be included in your
maintenance program.
1. Cables: Inspect end fittings daily for wear. Inspect the entire length of the cable weekly.
Replace cables at the first sign of wear and on an annual basis. If the cable tension has
been adjusted, be certain that the cable nut is tight.
2. Nuts, Bolts, and Fasteners: Check tightness weekly. If anyhardware has become loose,
retighten and/or use Loctite
TM
brand Threadlocker 242. Besure all hardware is tight
before using the machine.
3. Safety Catches: Inspect catches, stop rods and their associated fasteners weekly.
Tighten any loose hardware and replace anycomponents atfirst signs of wear.
4. Frames: Wipe all machines down with a damp cloth and dry completely each day. This
includes painted parts, chrome parts and upholstered pads.
5. Painted and chrome plated parts: Use Simple Green or similarcleanerfor light dirt and
grime. Use Turtle Wax Polishing Compound or a good car polish toremove heavier dirt
and grease aswell asfor polishing. DO NOT usesolvents, lacquer thinner, acetone or
finger nail polish remover. For scuffs and marks that are notremoved bythe above
methods use a soft scrub cleanser. Make sure all parts are dry uponcompletion.
6. Weight stack enclosures (shrouds): Wipe down with a damp cloth as needed.
7. Exercise instruction labels: Clean with soapand water as needed.
8. Guide rods: Wipe all dirt and dust from the guide rods before applying a light application
of Tri-Flow
TM
orother teflon spray lubricant. Spray the Tri-Flow
TM
on a rag and then wipe
the guide rods with the rag. DONOT use oil lubricants such asWD-40. Caution: Tri-Flow
TM
will
stain carpet and clothing.
9. Bronze bushings: Check monthly forsigns of wear and replace as needed.
10. Linear Bearing Shafts: Wipe any accumulation of dust orother contaminants fromthe
shafts ona weekly basis. Apply a thin layer ofa Teflon®(PTFE) grease on a weekly basis.
TRUE recommends Magnalube®brand.
11. When replacing any component, use only TRUE supplied parts.
12. Please refer tothe General Maintenance Manual (part number: AM-GMM) for other
important safety and maintenance information.
13. Be sure all hardware is tight before using the machine.
Retain these instructions for future reference.
If you have anyquestions, do not hesitate tocontact your TRUE dealer or TRUE Fitness at (800)
883-8783 or[email protected].
GENERAL CARE AND MAINTENANCE

8
F EATURES
• Two 130lb. [59 kg.] fully independent weight stacks.
• The cable/pulley arrangement on this machine provides a 2:1 weight reduction. This means that
the handle pull force required to raise the entire 130 lb. weight stack is actually 65 lb. The
advantage of this for functional training is that the weight stack has 1/2 the momentum and 2
times the cable travel of a conventional 1:1 ratio machine.
•(13) weight stack settings, 5 lbs - 65 lbs. Pull force increments are 5.0lbs [2.3 kg].
• 65 lb. [29.5 kg.] max resistance at cable end (per handle).
• Cable travel is 8 feet (96 inches) [244 cm.] per handle.
• Machine weight = 505 lbs. [229 kg.]
• Floor loading = 48 lbs/ft
2
[233 kg/m
2
]
• 23 vertical arm adjustments labeled “1” through “23”.
• MAXIMUM user weight for pull up bar = 300 lbs. (136 kg.)
• The machine is shipped in two cartons of equal size: 84” x 27” x 6.5” (213 cm x 68 cm x 16.5 cm)
• Carton 1 weight = 143 lbs (65 kg.) and Carton 2 weight = 152 lbs. (69.1 kg.)
MACHINE SPECIFICATIONS
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LQ
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FP

9
REQUIRED TOOLS
CARTONS REQUIREMENTS
Your FS-100 is shipped partially assembled in 2 main cartons. Carton 1 contains the left side frame and
Carton 2 contains the right side frame.
Each machine requires (6) boxes of weight plates, (3) boxes per weight stack. Each box contains four 10 lb.
weight plates.
It is strongly recommended that at least two people are used to assemble this machine.
Ratchet Handle
3/8” socket or wrench
7/16” socket
9/16” socket
7/32” (or 5.5mm) Hex Bit Socket
3/8” wrench or socket
7/16” wrench
9/16” wrench
19mm (3/4”) wrench or adjustable wrench
Allen wrench (supplied with unit):
- 7/32” (or 5.5 mm)
Phillips Screw Driver
Step ladder (highly recommended)
Cordless Drill or Screw Driver with Phillips Head Bit (highly
recommended to speed up shroud panel installation)
10 LB. Weight Plate Box
Part Number: B1602 Comprised
of
(4) x 10 lb. Weight Plates
LEFT SIDE RIGHT SIDE
PREPARATION

10
CARTON 1 CONTENTS (FS100-CTN1)
1
2
3
456
789
11
12
10
13
I TEM P ART N UMBER D ESCRIPTION Q TY .
1 FS100-MFR000 WELDMENT, SIDE FRAME 1
2 FS100-BFR000X BASE FRAME ASSEMBLY 1
3 FS100-TPL000X TOP PLATE ASSEMBLY 1
4 FS100-GDR001 GUIDE ROD 2
5 FS100-CLM001 ADJUSTMENT COLUMN, CHROME 1
6 FS100-RSH000X SHROUD PANEL ASSEMBLY, REAR 1
7 FS100-SHD001 SHROUD SIDE PANEL, METAL 2
8 FS100-FSLL0X FRONT SHROUD ASSY, LEFT SIDE FRAME, LEFT PANEL 1
9 FS100-FSLR0X FRONT SHROUD ASSY, LEFT SIDE FRAME, RIGHT PANEL 1
10 FS100-PH000X PULLEY HOUSING ASSY, LEFT 1
11 FS100-CBR000 CROSS BRACE, REAR LOWER, WELDMENT 1
12 FS100-CBR100X CROSS BRACE, REAR UPPER ASSY. 1
13 FS100-HWR HARDWARE BOX 1

11
CARTON 2 CONTENTS (FS100-CTN2)
1
2
3
456789
11
12
10
I TEM P ART N UMBER D ESCRIPTION Q TY .
1 FS100-MFR000 WELDMENT, SIDE FRAME 1
2 FS100-BFR000X BASE FRAME ASSEMBLY 1
3 FS100-TPL000X TOP PLATE ASSEMBLY 1
4 FS100-GDR001 GUIDE ROD 2
5 FS100-CLM001 ADJUSTMENT COLUMN, CHROME 1
6 FS100-RSH000X SHROUD PANEL ASSEMBLY, REAR 1
7 FS100-SHD001 SHROUD SIDE PANEL, METAL 2
8 FS100-FSRL0X FRONT SHROUD ASSY, RIGHT SIDE FRAME, LEFT PANEL 1
9 FS100-FSRR0X FRONT SHROUD ASSY, RIGHT SIDE FRAME, RIGHT PANEL 1
10 FS100-PH100X PULLEY HOUSING ASSY, RIGHT 1
11 FS100-CBR200 CHIN BAR WELDMENT 1
12 FS100-HWR HARDWARE BOX 1

12
HARDWARE BOX CONTENTS (FS100-HWR, 2 BOXES PER MACHINE)
P ART N UMBER D ESCRIPTION
Q TY /
B OX
Q TY /
M ACHINE
C 659ZP Flat Head Screw, 3/8”-16 x 1-1/4”, ZINC 2 4
C 754C Flat Washer, 3/8” 20 40
C 749 Split Lock Washer, 3/8” 6 12
C 445 Hex Head Screw, 3/8”-16 x 1”, ZINC 6 12
C 907 Phillips Head Screw, 10-32 X 1/2” 28 56
C 900A Flat Washer, #10” 40 80
C 900D Lock Nut, #10-32 12 24
C 416 Hex Head Screw, 1/4”-20 x 2-1/4”, ZINC 4 8
C 752 Flat Washer, 1/4”, SAE 8 16
C 740 Lock Nut, 1/4”-20 4 8
C 448 Hex Head Screw, 3/8”-16 x 1-3/4”, ZINC 6 12
C 453 Hex Head Screw, 3/8”-16 x 2”, ZINC 1 2
C 766A Lock Nut, 3/8”-16 7 14
B 901 Pulley, 3-1/2” Diameter With 3/16”
Groove
612
B 900A Pulley, 4-1/2” Diameter With 3/16”
Groove
12
FS100-CBL000X Cable Assembly 1 2
FS100-STP001 Stop Plate, Column Travel 2 4

13
HARDWARE BOX CONTENTS (CTD.)
FS100-PH011 U-shaped Pulley Travel Stop 1 2
C 757 Washer, Flat, 1” USS 4 8
RX-R-C-4005 Weight Stack Bumper, 26mm Id X 25mm
Thick
48
FS100-SHD003 Shroud Backing Plate 4 8
LBL-WSEM-01065 Label, Weight Stack, 12 position, 65 lbs
with 29.5 kg.
12
B1005 Carabiner, snap link 1 2
B1110A Strap Handle 1 2
P ART N UMBER D ESCRIPTION
Q TY /
B OX
Q TY /
M ACHINE
OPTIONAL ACCESSORY KIT
An optional accessory kit is available for your FS-100, part #XFT-100-ACC-KIT. An assortment of handles and cable
attachments are included to allow users to perform more diverse exercises and target specific muscles and
movements more completely.

14
Assemble the base frame and metal shroud panels as shown for the left and right frames. DO NOT assemble
the chrome adjustment column until Step 2. Note label position on right side frame. DO NOT fully tighten the
hardware until Step 2.
STEP 1: FRAME ASSEMBLY
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W ARNING L ABEL ON
RIGHT
SIDE FRAME
FACES
OUT AS SHOWN
Fully tighten hardware
in Step 2.

15
Slide the PULLEY HOUSING onto the chrome adjustment tube in the correct orientation as shown below.
Then insert the upper end of the chrome column into the frame tube and assemble the hardware. The left
side is shown below. The right side is similar with the exception being that the pulley housing is a mirror
image of the left side. Fully tighten all of the hardware including the frame hardware assembled in Step 1.
STEP 2: ASSEMBLE ADJUSTMENT COLUMN
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Fully Tighten

16
1. Assemble the upper and lower cross braces as shown. Note that the upper cross brace has accessory
hooks on the front. Loosely assemble all of the hardware, DO NOT TIGHTEN!
2. Assemble the Chin-up bar and loosely assemble the hardware.
3. Verify that all (4) feet of the machine are sitting on the floor. Incrementally tighten the hardware on all of
the braces and chin-up bar. It may help to shake the machine as you tighten the hardware to help align the
mating surfaces.
STEP 3: ASSEMBLE THE CROSS BRACES
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17
STEP 4: ASSEMBLE THE REAR SHROUD PANELS
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18
1. The machine should be in its final position. Make sure
there is adequate space surrounding the machine to
perform intended exercises.
2. Remove the pull pins from the upright frame and install
the guide rods into the holes in the base frame as shown
below.
3. Tilt the guide rods forward and install the washers,
bumpers & weight plates, 12 plates per side.
4. Install the top plate/selector bar.
5. Slide the guide rods between the two upper frame
plates & insert the pull pins as shown below.
STEP 5: ASSEMBLE THE WEIGHT PLATES
Guide Rods
Pull Pins





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
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
Pull Pins

19
1. Verify that there are 12 weight plates installed on each stack.
2. Wipe the front surface of the weights, in the area that the label will be installed, with
isopropyl alcohol. Allow to dry completely before proceeding.
3. Shown to the right is the proper weight stack label for this machine. It contains both LB
and KG designations for each plate.
There are (3) options for installation.
A) Install just the LB labels.
B) Install just the KG labels
C) Install both the LB and KG labels.
NOTE that the designations on the label for each plate are the PULL RESISTANCE at the
handle and NOT the weight of the individual weight plates. See the MACHINE
SPECIFICATIONS section earlier in this manual for a brief discussion on this.
4. The backing that covers the adhesive is cut in a series of vertical strips. If you just want
to install the LB stickers, only remove the backing strip directly behind the area of the
LB stickers. Likewise, if you intend to install the KG stickers, remove the backing
directly under the KG stickers. DO NOT REMOVE the backing from the area behind the
center section with the holes.
5. Carefully align the top hole in the label with the hole in the top weight plate, then align the bottom hole in
the label with the hole in the bottom weight plate.
6. Once the label is aligned, lightly press the individual
stickers into place. DO NOT rub the area surrounding
the individual labels.
7. Carefully press each sticker with your finger as you
peel away the surrounding material.
8. Once you are left with the individual stickers on each
plate, press and rub the sticker firmly to the face of
the plate.
9. Allow the adhesive to cure for 48 hours. DO NOT
attempt to “test” the integrity of the labels after they
have been installed.
10. The part number for the label sheet is LBL-WSEM-
01065.
STEP 6: ATTACH THE WEIGHT STACK LABELS
Attach KG stickers, LB stickers, or both.
LBL-WSEM-01065
PART NUMBER:

20
FS-100 CABLE ROUTING DIAGRAM
LQ
PP
Correct
Wrong
Wrong
Correct
DO NOT EXCEED
THIS DIMENSION
ENSURE THAT THE
CABLE IS NOT ROUTED
ONTHEOUTSIDEOFTHE
CABLE RETAINER PIN.
TYPICAL 3 PULLEYS.
Cable Retainer Pin
Cable Retainer Screw