True Fuse XL-1700 User manual

OWNER’S
MANUAL
Model # FUSE XL-1700
Revision 021820
Fuse XL-1700
Rotar y Torso

Strength
Fuse XL-1700
Page # 2 of 39 Page # 3 of 39
Strength
Fuse XL-1700
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
IMPORTANT:
All products shown are prototype. Actual product delivered may vary.
Product specications, features & soware are subject to change without notice.
For the most up-to-date owner’s manual please visit www.truetness.com.
For documents in additional languages please visit www.truetness.com/resources/document-library/
IMPORTANTE:
Todos los productos mostrados son prototipos. La realidad el producto suministrado puede diferir.
Especicaciones de productos, características y soware están sujetas a cambios sin previo aviso.
Para la más actualizada de este manual del propietario, por favor visite www.truetness.com
Para los documentos en otros idiomas, por favor visite www.truetness.com/resources/document-library/
IMPORTANT: Tous les produits présentés sont prototype. Le produit réel livré peut varier. Spécications du
produit, caractéristiques et logiciels sont sujettes à modication sans préavis. Pour la plus à jour le manuel du
propriétaire s'il vous plaît visitez www.truetness.com. Pour documents dans des langues supplémentaires,
veuillez www.truetness.com/resources/document-library/ de visite
重要提示： 显示所有产品的原型。实际交付的产品可能有所不同产品规格，功能和软件如有更改，恕不另
行通知迄今为止对于大多数的使用说明书，请访问www.true󽘀tness.com 对于其他语言的文档，请访问
www.true󽘀tness.com/resources/document-library/
ھام:
جمیع المنتجات المعروضة ھي النموذج. قد تختلف المنتج الفعلي تسلیمھا.
مواصفات المنتج، والمیزات والبرامج قابلة للتغییر دون إشعار.
لمعظم ما یصل حتى الآن دلیل المالك یرجى زیارة www.truetness.com.
للمستندات في لغات إضافیة، یرجى زیارة www.truetness.com/resources/document-library/
WICHTIG: Alle hier gezeigten Produkte sind Prototypen. Das tatsächliche Produkt ausgeliefert wird, kann
variieren. Produkt-Spezikationen, Funktionen und Soware können sich ohne vorherige Ankündigung
ändern. In den meisten Fällen bis zu Bedienungsanleitung Bisher besuchen Sie bitte www.truetness.com. Für
Dokumente in weiteren Sprachen nden Sie unter www.truetness.com/resources/document-library/
BELANGRIJK: Alle getoonde producten zijn prototype. Daadwerkelijke product geleverd kan verschillen.
Product specicaties, eigenschappen & soware zijn onderhevig aan verandering zonder kennisgeving. Voor
de meest actuele handleiding van de eigenaar kunt u terecht www.truetness.com. Voor documenten in andere
talen kunt u terecht op www.truetness.com/resources/document-library/
:    .  ,   .
 ,        
 .         
 ,  www.truetness.com
.    , ,  www.truetness.com/resources/document-library/
A MESSAGE TO OUR CUSTOMERS
Frank Trulaske began TRUE Fitness® over thirty-ve year ago with the simple philosophy of delivering superior
tness products, service, and support. Today, TRUE is the global leader in premium tness equipment for the
commercial and residential markets. Our goal is to be the leader in technology, innovation, performance, safety
and style. TRUE has received many awards for its product over the years and remains the benchmark for the
industry. Fitness facilities and consumers invest in TRUE products for their durable commercial platforms used
in all its products, both commercial and residential alike.
e proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line
of extraordinary cardio and strength equipment. As a result, people all over the world are beneting from the
TRUE experience. Innovation across the full product line has made TRUE successful and is a trademark of the
TRUE heritage. TRUE’s patented Heart Rate Control technology is just one of the remarkable ways we deliver
simple and superior performance every user can enjoy, and most importantly, use to achieve personal health and
tness goals.
At the heart of our success is the relentless and systematic life testing of both our products and their components.
We have dedicated employees who understand our philosophy is to deliver the best products in the world.
Our goal is to deliver the world’s best premium equipment for our customers’ health and tness solutions.

Page # 5 of 39
Strength
Fuse XL-1700
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
Strength
Fuse XL-1700
Page # 4 of 39
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
CHAPTER 1: SAFETY INSTRUCTIONSTable of Contents
CHAPTER 1: SAFETY INSTRUCTIONS ..........................................................................................................................5
• COMMERICAL MAINTENANCE SCHEDULE: .....................................................................9
CHAPTER 2: ASSEMBLY GUIDE ...................................................................................................................................10
• MACHINE SPECIFICATIONS: .................................................................................................10
• REQUIRED TOOLS:....................................................................................................................11
• WORKOUT PLACARD: .............................................................................................................11
• COMPLIANCES: ..........................................................................................................................11
• LABELS: .........................................................................................................................................12
• PRE-ASSEMBLY CHECKLIST:..................................................................................................13
• ASSEMBLY STEPS: ......................................................................................................................15
CHAPTER 3: CARE & MAINTENANCE.......................................................................................................................31
• CARE & MAINTENANCE: ........................................................................................................31
• DAILY INSPECTION & MAINTENANCE:.............................................................................31
• WEEKLY INSPECTION & MAINTENANCE:........................................................................31
• OTHER SCHEDULED PREVENTIVE MAINTENANCE: ...................................................32
• CLEANING THE EQUIPMENT: ..............................................................................................32
• CABLE INSPECTION & MAINTENANCE:............................................................................33
CHAPTER 4: CUSTOMER SERVICE..............................................................................................................................35
• CONTACTING SERVICE:..........................................................................................................35
• CONTACTING SALES:...............................................................................................................35
• REPORTING FREIGHT OR PARTS DAMAGE:.....................................................................36
CHAPTER 5: ADDITIONAL INFORMATION:............................................................................................................37
4
FF AACCIILLIITTYY AANNDD UU SSEERR SS AAFFEETTYY PP RREECCAAUUTTIIOONNSS
1. Review and understand all of the warning labels affixed to this machine and on the facility
safety sign.
2. Be certain that the machine operation is understood before it is used. Refer tothe
instructional procedure label affixed to the machine.
3. Make sure all usersare properly trained on how to use this equipment. If this machine is
being used in a commercial setting, end users may not have access tothis owners manual. It is
the responsibility ofthe facility toinstruct users as tothe proper usage of the equipment as well
as making them aware of potential hazards. Maximum user weight is300 lbs (136 kg) unless
otherwise stated in the manual.
4. Use each machine only for the intended exercise. Do not allow anyone to invent exercises not
included on the instructional procedure label or the intended use Label.
5. Do not modify the machine.
6. This equipment meets industry safety standards for stability when used for the intended
exercise. Do not allow straps, resistance bands or other means tobeattached to the framework
of this machine toperform stretching or body weight exercises. This can result in machine
instability and lead to serious crushing injuries.
7. Keep children away from this equipment. Adults should closely supervise use by teenagers.
8. It is recommended that users receive a thorough medical exam before commencing an
exercise program. All medical issues should bereviewed to ensure that weight training will not
aggravate pre-existing medical conditions.
9. If the machine appears damaged or inoperable, contact a facility staff member to place an
“OUT OF ORDER, DO NOT USE” sign on the machine until it is repaired. Only use TRUE
supplied replacement components to service this machine.
10.
I nstruct users not to wearloose or dangling clothes or have headphone wires hanging
when using this equipment.
11. Do notattempt to free anyjammed assemblies byyourself as this maycause injury.
12. On Plate Loaded and Free Weight machines:
12a. Use of spotter(s). Instruct users to seek the advice of the facility staff as to the
appropriate use of spotters when lifting. More than one spotter may be required
depending upon the amount of weight being lifted.
12b. Instruct users to load weight plates evenly and carefully to avoid tipping equipment
and crushing injuries.
12c. If the machine is equipped with safety stops or catches, inspect them and verify their
proper operation before use and make sure they are securely in place before using or
exiting the machine. Be certain members are instructed on how to operate and adjust
all safety mechanisms.
SAFETY

Page # 6 of 39 Page # 7 of 39
CHAPTER 1: SAFETY INSTRUCTIONS CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-1700
Strength
Fuse XL-1700
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
5
12d. This equipment is designed for standard olympic size weight plates with a 50mm bore
(1.9”).
12e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is
45 lbs. (25 kg.).
13. On Selectorized and Cable equipped machines:
13a. Do not allow users to perform any exercise by holding the end of the cable and/or the
cable end fitting. Use only appropriate handles or attachments properly connected to
the cable end.
13b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if
the top plate or weight stack is pinned in a raised position. Use an assistant and
carefully return the machine to the proper position with the cap plate resting on the top
weight. Inspect the entire length of the cable to ensure that it is properly seated in all
of the pulley grooves.
13c. Do not allow the use of weight plates or dumbbells to be used as a means to add
additional weight tothe weight stacks. Use only the TRUE adder weight system
specifically designed for themachine.
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1. Read this installation manual entirely before assembling this equipment.
2. Verify that there is adequate space surrounding this piece of equipment for safe access and
operation. Installation must meet ADA requirements for accessibility.
3. Install this piece of equipment on a solid level surface that does not deviate more than 1/8”
over a 10’ distance (or as defined and required by local building and architectural codes.)
4. TRUE strongly recommends that all equipment be anchored to the floor to prevent movement
and increase stability.
• Due to the wide variation of flooring on which the unit can be installed, contact a
qualified contractor to determine an appropriate fastening system for your floor.
•Use 3/8” diameter hardware (10 mm) to anchor the machine. Anchors should have a
minimum pull outforce of 220 lb (110 kg) for each position.
•When attaching the machine to the floor, if there is a gap between the machine foot
and the floor, do not use the anchor toremove the gap as this can cause the
machine frame to deform. Instead, place a shim between the bottom of the foot and
the floor, then tighten theanchor.
•Anchoring holes are provided on the feet ofthe frame. All anchoring locations must
be used when anchoring the equipment to the floor.
5. DO NOT install any fitness equipment near a pool, hot tub or other damp locations. Corrosion
caused by installation in these locations can lead topremature failure of components.
6. Be sure all hardware is tight before using this machine.
7. Some assembly materials may come preassembled in the carton. Refer to Chapter 2:
Assembly Guide for instructions on disassembling assembly materials where appropriate
before beginning assembly.
SAFETY
6
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1. Refer to the maintenance schedule table in this manual for when to perform maintenance.
2. Check thefunction of your machine DAILY by verifying the following:
•If equipped with cables, inspect cables and end fittings for any signs of wear.
Replace ifworn, frayed,or damaged with TRUE replacement components.
•Verify that all adjustments are possible and carried out with ease. Make sure that
each adjustment pin inserts completely into each position without binding.
•Verify that safety catches and stops are in proper working order andengaged.
•Verify that the exercise is performed smoothly, free of noise,and/or binding.
•If equipped with a weight stack, verify that the proper weight selector pin is inplace.
3. Check the function of your machine WEEKLY byverifying the following:
• Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become
loose, retighten it, use Loctite
™
Threadlocker 242, or both.
•Frames and Lifting Arms: Inspect weekly for integrity and function. Replace any
component at first signs of wear. Use only TRUE supplied components.
4. Replace any warning label at the first sign of wear. Labels and the facility safety sign may be
obtained from TRUE.
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SAFETY
FLAT HEAD SCREW
BUTTON HEAD SCREW
HEX HEAD SCREW
SOCKET HEAD SCREW
12345

Page # 8 of 39 Page # 9 of 39
CHAPTER 1: SAFETY INSTRUCTIONS CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-1700
Strength
Fuse XL-1700
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
7
IIMMPPOORRTTAANNTT
Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your
facility must establish written guidelines for preventative maintenance and keep written or online
records of the maintenance performed on these products. As a minimum, the items presented in
the SAFETY section of this document and the items that follow here, should be included in your
maintenance program.
1. Cables (If equipped): inspect end fittings daily for wear. Inspect the entire length of the
cable weekly. Replace cables at the first sign of wear and on an annual basis. If the cable
tension has been adjusted, be certain that the cable nut is tight.
2. Nuts, Bolts, and Fasteners: check tightness weekly. If anyhardware has become loose,
retighten and/or use Loctite
TM
brand Threadlocker 242. Besure all hardware is tight before
using the machine.
3. Safety Catches: inspect catches, stop rods and their associated fasteners weekly. Tighten
any loose hardware and replace anycomponents atfirst signs of wear.
4. Frames: sweat, disinfecting sprays and spills can lead to corrosionwhich may lead to
premature failure of components. Wipe all machines down with a damp cloth and dry
completely eachday. This includes painted parts, chrome parts and upholstered pads.
5. Painted and chrome plated parts: use Simple Green with a dilusion of 32:1 or similar
cleaner for light dirt and grime. Use Turtle Wax Polishing Compound or a good car polish to
remove heavier dirt and grease aswell asfor polishing. DO NOT usesolvents, lacquer
thinner, acetone or finger nail polish remover. For scuffs and marks that are notremoved
by the above methods use a soft scrub cleanser. Make sure all parts are dry upon
completion.
6. Weight stack enclosures (shrouds)(If Equipped): wipe down with a damp cloth as needed.
7. Exercise instruction labels: clean with soapand water as needed.
8. Guide rods (If equipped): wipe all dirt and dust from the guide rods before applying a light
application of Tri-Flow
TM
or other teflon spray lubricant. Spray the Tri-Flow
TM
on a rag and
then wipe the guide rods with the rag. DONOT use oil lubricants such asWD-40. Caution: Tri-
Flow
TM
will stain carpet and clothing.
9. Bronze bushings: check monthly for signs of wear and replace as needed.
10. Linear Bearing Shafts: wipe any accumulation of dust or other contaminants from the
shafts on a weekly basis. Apply a thin layer ofa Teflon®(PTFE) grease on a weekly basis.
TRUE recommends Magnalube®brand.
11. When replacing any component, use only TRUE supplied parts.
12. Be sure all hardware is tight before using the machine.
Retain these instructions for future reference.
If you have anyquestions, do not hesitate tocontact your TRUE dealer or TRUE Fitness Technology
at [phone] or [e-mail].
GENERAL CARE AND MAINTENANCE
DAILY WEEKLY MONTHLY 6 MONTHS ANNUALLY
INSPECT: Cables for wear, tension, and
proper connection if equipped. X
INSPECT: All nuts and bolts and tighten if
needed. X
INSPECT: All anti-slip surfaces and replace
as needed. X
INSPECT: All adjustment pins, weight stack
pins, set screws, gas shocks, snap links, and
pulleys if equipped.
X
INSPECT: All accessory bars and handles. X
INSPECT: All safety and instructional
decals. X
INSPECT: All weight stack shields if
equipped. X
CLEAN: Guide rods and lubricate with a
teon lubricant if equipped. X
CLEAN: Upholstery X
LUBRICATE: Pivot bearings and linear
bearings. X
REPLACE: Cables if equipped. X
COMMERICAL MAINTENANCE SCHEDULE

Page # 10 of 39 Page # 11 of 39
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-1700
Strength
Fuse XL-1700
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
CHAPTER 2: ASSEMBLY GUIDE
MACHINE SPECIFICATIONS:
Features
• Standard weight stack: 10-170 lb. (4.5-77 kg.) with 10 lb. weight plate increments.
• Optional weight stack: 10-250 lb. (4.5-113 kg.) with 15 lb. weight plate increments.
• 17 vertical position adjustments
• Weight of assembled machine: 319 lb. (145 kg.) with 170 lb. weight stack; 399 lb. (181 kg.) with 250 lb.
optional weight stack.
• Floor loading:
• For standard 170 lb. stack it is 25 lb/2 (121 kg/m)
• For optional 250 lb. stack it is 31 lb/(152 kg/m2)
REQUIRED TOOLS:
Ratchet Handle
5/8”, 3/4”, 7/16”, 9/16” Socket
Adjustable Wrench
(1” Maximum Jaw Capacity)
Allen Wrench (supplied):
• 5/16”
• 7/32”
• 1/8”
Rubber Mallet
Phillips Head Screw Driver
COMPLIANCES:
WORKOUT PLACARD:
is equipment complies with all tness product standards. For a complete list of compliances, please visit www.
TrueFitness.com.

Page # 12 of 39 Page # 13 of 39
CHAPTER 2: ASSEMBLY GUIDECHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-1700
Strength
Fuse XL-1700
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
LABELS: PRE-ASSEMBLY CHECKLIST:
Carton One Contents
Item Part Number Description Quantity
1 FUS-00UP500XBK UPRIGHT ASSY 1
2 FUS-17TC001XBK FRONT CAP WITH FUSE 1700 LBL 1
3 FUS-00TC002BK TOP CAP REAR 1
4 FUS-00TC004BK UPRIGHT TOP CAP 1
5 FUS-00MT001BK TOP CAP PAD 1
6 PAD-RT000XBK ROTARY TORSO SEAT PAD 1
7 & 8 PAD-BK002-00XBK ASSY, BACK PAD ROTO 2
9 & 10 PAD-TH100-00BK ASSY, THIGH PAD, 5 X 10.25 2
11 & 12 FUS-00GR001 SHORT GUIDE ROD 2
13 FUS-00FS101XBK FRONT SHROUD ASSY -
SHORT
1
14 FUS-00RS101XBK REAR SHROUD ASSY
SHORT
1
Note: Hardware item
numbers on the tooling
card may not match the
harware item numbers
shown in the owner’s
manual.

Page # 14 of 39 Page # 15 of 39
CHAPTER 2: ASSEMBLY GUIDECHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-1700
Strength
Fuse XL-1700
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
ASSEMBLY STEPS:
Step 1 (Main Frame Assembly):
Route the weight stack cable through the main
frame assembly. Use the pull string inside the
main frame assembly to assist with routing the
cable. Aer placing the machine in the intended
location, use the leveling feet to ensure the main
frame assembly is equally parallel to the ground at
any point.
Note: Secure weight stack cable ends to ensure no
tripping hazards until machine is fully assembled.
Note: Do not fully tighten main frame assembly
hardware until step 10 (Cam Cover Plates). Step
4 (Pivot Adjustment Arm Assembly) and Step 5
(Pad Frame Assembly) are excluded from this note
and are fully tightened upon completion of the
respective step.
Item Part Number Description Quantity
1 FUS-17MF600XBK MAIN FRAME
ASSEMBLY
1
2 FUS-17CBL01X CABLE 1
PRE-ASSEMBLY CHECKLIST:
Carton Two Contents
Note: Hardware item
numbers on the tooling
card may not match the
harware item numbers
shown in the owner’s
manual.
Item Part Number Description Quantity
1 FUS-17CBL01X CABLE 1
2 TRXL2-17PA000XBK HANDLE/ARM PAD ASSY 1
3 FUS-00TP016XBK FUSE 16 WT TOP PLATE ASSY 1
4 TRXL2-17CV002BK CAM COVER PLATE B 1
5 TRXL2-17CV001BK CAM COVER PLATE A 1
6 TRXL2-17SF000XBK PAD FRAME ASSEMBLY 1
7 FUS-17MF600XBK MAIN FRAME ASSEMBLY 1
8 B 900 PULLEY 4
9 FUS-00WB001 FUS WT BUMPER 2
10 TRXL2-17CM000XBK CAM ADJUSTMENT DISC 1
11 TRXL2-17PA100XBK PIVOT ADJUSTMENT ARM ASSY 1
12 7XL2-1700HW FUSE 1700 HARDWARE PACK 1

Page # 16 of 39 Page # 17 of 39
CHAPTER 2: ASSEMBLY GUIDECHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-1700
Strength
Fuse XL-1700
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
ASSEMBLY STEPS:
Step 2 (Pulley Assembly):
Assemble the pulleys using the
hardware identied as shown
below.
Note: Ensure the weight stack
cable is seated between the two
pulleys before assembling.
Item Part Number Description Quantity
1 B 900 PULLEY, 4-1/2” W/ 1/4” GROOVE 4
2 C 627 SHCS 3/8”-16 x 2” 2
3 C 749 LOCK WASHER 1/4” x 11/16” x 3/32” 2
4 C 754C Washer 3/8” I.D x 3/4” O.D X .065” THK 6
ASSEMBLY STEPS:
Step 3 (Cam Adjustment Disc):
Align the holes on the cam adjustment
disc with the corresponding holes on
the cable end. Next, secure the cable
to the cam adjustment disc using the
identied hardware.
Note: e cam adjustment disc will be
secured to the main frame assembly
in Step 4 (Pivot Adjustment Arm
Assembly).
Item Part Number Description Quantity
1 TRXL2-17CM000XBK ASSY, CAM/
ADJUSTMENT DISC
1
2 C1008 SHLD BOLT M13 x 28 x
M10-1.5
1
3 C 754C Washer 3/8” I.D x 3/4” O.D
X .065” THK
1
4 SD0084 NYLON LOCK NUT,
M10-1.5 x 10HT
1

Page # 18 of 39 Page # 19 of 39
CHAPTER 2: ASSEMBLY GUIDECHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-1700
Strength
Fuse XL-1700
True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com True Fitness Technology • O’Fallon, MO • Phone: [phone] • Truetness.com
ASSEMBLY STEPS:
Step 4 (Pivot Adjustment Arm Assembly):
Insert the pivot adjustment arm
assembly axle into the cam adjustment
disc, spacer, and main frame assembly
as shown below and secure using the
identied hardware.
Note: Perform this assembly step with
all identied items in the horizontal
position while resting on a so surface
such as the cardboard product box.
Note: Fully tighten all hardware
identied in this step.
Note: Two people are required for this
step.
Item Part Number Description Quantity
1 TRXL2-17SP001 SPACER 1
2 TRXL2-17PA100XBK PIVOT ADJUSTMENT
ARM ASSEMBLY
1
3 W0220 NYLON LOCKNUT 1/2-
13 x 1/4
1
4 C1066 WASHER 1/2” I.D. x 1.378”
O.D. x 0.79 THK
1
ASSEMBLY STEPS:
Step 5 (Pad Frame Assembly):
Place the pad frame assembly axle
hole over the pivot adjustment arm
assembly axle as shown below and
secure using the identied hardware.
Note: Fully tighten all hardware
identied in this step.
Item Part Number Description Quantity
1 TRXL2-17SF000XBK PAD FRAME ASSEMBLY 1
2 C 623 OR C1023 SHCS 3/8”-16 x 1” 2
3 W0220 NYLON LOCKNUT 1/2-
13 x 1/4
1
4 C 749 LOCK WASHER 1/4” x
11/16” x 3/32”
2
5 C1066 WASHER 1/2” I.D. x 1.378”
O.D. x 0.79 THK
1
6 C 754C Washer 3/8” I.D x 3/4” O.D
X .065” THK
2