Trumpf Track&Trace User manual

Installation manual
Track&Trace
Edition 2020-06-01
TRUMPF Werkzeugmaschinen GmbH + Co. KG, Technische Redaktion
Johann-Maus-Straße 2, D-71254 Ditzingen
Fon: [phone] - 0
Internet: http://www.trumpf.com
E-Mail: [email protected]

Table of contents
1 Components included 2
2 Customer checklist for installation prepa-
ration
6
3 Preparing the hall plan 7
4 Installation of the system 8
4.1 Mounting satellites 8
4.2 Start-up of preinstalled industrial PC 10
C1105en 2020-06-01 Table of contents 1

1. Components included
There are different package sizes. The number of satellites and
markers differs depending on the package size.
Track&Trace components Fig. 94174
1 TRUMPF logo (also used as a
reference point during calibra-
tion)
2 LED status ring
Satellite Fig. 94260
2Components included 2020-06-01 C1105en
Satellite

1 USB-C connection (power sup-
ply)
2 Ethernet port (power supply
and data transmission)
Connecting the satellite Fig. 94278
1 LED status ring
2 E-Ink display
3 TRUMPF logo
Marker Fig. 94175
The marker is charged by induction.
C1105en 2020-06-01 Components included 3
Marker

1 Fastening clip
Fastening set for markers Fig. 98117
4Components included 2020-06-01 C1105en
Fastening set for markers
Charging station for markers

1 Connection to customer's net-
work
2 Satellite network connection
3 Start-up of the service port
4 Power supply
Preinstalled industrial PC Fig. 96599
C1105en 2020-06-01 Components included 5
Preinstalled industrial PC

2. Customer checklist for installation
preparation
No. Designation Number Remark
1Track&Trace components 1 Contents: satellites, operator's man-
ual, markers, industrial PC, holders
2Current hall plan / layout min. 1 Hall plan as background for the
user interface
(see "Preparing the hall plan",
pg. 7)
3Fastening material (screws, dowels,
cable ties, etc.)
Depending on
the position and
type of mount-
ing devices
Assembly accessories for fixing the
mounting devices including satellites
4Own assembly tools - Drill for dowels and screws
5Conductor min. 1 Ladder should be tall enough to
allow the satellites to be mounted
safely
6Boom lift 1 A boom lift or "cherry picker" must
be used depending on the ceiling
height
6.1 Operator for boom lift 1 An authorized operator is required
to operate the boom lift
7Network cable Depending on
the area of the
hall or the sec-
tion
Power supply of the satellites via
PoE (Power over Ethernet)
8Patch cable 1 Data connection between industrial
PC and your computer or main satel-
lite
9PoE capable switch (does not need
to be managed)
Depending on
network routing
(min. number of
satellites plus 1
port)
Power supply and data connection
of the satellites
10 Device / laptop / desktop PC 1 Required for setting up the user
interface (browser: Google Chrome,
Mozilla Firefox, Windows Edge or
Apple Safari)
Check list Tab. 1
6Customer checklist for installation preparation 2020-06-01 C1105en

3. Preparing the hall plan
An up-to-date and suitable hall plan must be available at the
commissioning date.
A walk-through inspection of the hall is necessary in order to
take into consideration the on-site conditions.
The hall plan used also serves as a basic map for the localiza-
tion in the user interface, and must meet certain requirements.
Errors in the plan can lead to deviations in the marker position
in the user interface.
■The hall plan must be up-to-date; high bay storage racks,
machines and other obstructions must be marked.
■The hall plan must be exact, true to scale and dimensioned;
the dimensions must refer to one zero point (ideally in the
top left corner).
Example: Hall plan Fig. 94274
C1105en 2020-06-01 Preparing the hall plan 7

4. Installation of the system
4.1 Mounting satellites
The mounting position of the satellites is made available on a
case-by-case basis by TRUMPF.
The distance to cable bundles, cable racks and other
electrical interference sources must be at least 1 m.
Ideally directly on the wall, otherwise the distance to
the wall must be < 5 cm or > 1 m.
Interference (echo) occurs depending on the distance
to the wall. The satellite must be located either very
close to the wall or (e.g. when mounted on a ceiling)
at a distance of at least 1 m from the wall.
Note
Use brackets supplied by TRUMPF!
Tab. 2
There are three methods for fastening the satellite.
■Holder (fastened in drilled holes in the wall)
■Magnet with arrester loop
■Mounting by clamping
Notes
■Do-it-yourself holders must not enclose or shield the satel-
lite, so that the signal is not interfered with.
■The TRUMPF logo must always point toward the tracking
area.
Means, Tools, Materials
■Brackets for wall, ceiling or free-standing assembly. Drawing
data can be found at:
8Installation of the system 2020-06-01 C1105en
Instructions for assembly
Fastening methods

https://www.trumpf.com/en_US/products/software/software-
products/tracktrace/
■Suitable screws and dowels
■Hammer drill or standard drill
■Safe ladder or boom lift
1 Drilled holes
Example Fig. 94277
1. Fasten holders to drilled holes in the wall, and fasten the sat-
ellite in the holder.
2. Or
Fasten the satellite with a magnet.
Then an arrester loop must be attached.
For safety reasons, however, it is recommended for a perma-
nent fastening with screws to be used.
3. Or
Clamp the satellite.
C1105en 2020-06-01 Installation of the system 9
Fasten satellite

1 USB-C connection (power sup-
ply)
2 Ethernet port (power supply
and data transmission)
Connecting the satellite Fig. 94278
4. Connect satellite via POE (RJ45) to the power supply and
the network with the preinstalled industrial PC. An amplifier
must be used if the cable is 100 m long or more. The light
ring of the satellite must respond.
or
ØIn exceptional cases after consultation with TRUMPF:
Connect satellite via USB-C with the power supply.
The satellite is automatically switched on as soon as it is
connected to the mains.
4.2 Start-up of preinstalled industrial PC
Conditions
■One of the following browsers is available: Google Chrome,
Mozilla Firefox, Windows Edge, Apple Safari.
■A browser-enabled company PC with RJ45 input and an
Ethernet cable with RJ45 plugs are available.
■For operation, some ports and URLs are necessary which
must be enabled or whitelisted in the firewall, filter or proxy
appliance.
− eco.tnt.api.trumpf.com:443 (TCP)
− a31usskdgfoiwa-ats.iot.eu-central-1.amazonaws.com:443
(TCP)
− 5k8ygulic6.execute-api.eu-central-1.amazonaws.com:443
(TCP)
10 Installation of the system 2020-06-01 C1105en
Integrate the satellite into
the infrastructure

− trumpf.jfrog.io:8081 (TCP)
− gitlab.com/TRUMPF-corp/locationTrackingSytem/Develop-
ment:443 (TCP)
− 185.82.160.50 or tpp-de.tnt.api.trumpf.com
− 185.82.163.20 or tpp-sg.tnt.api.trumpf.com
− 218.4.161.131 or tpp-cn.tnt.api.trumpf.com
− The ports 500 (UDP), 4500 (UDP) and 443 (TCP)
− tnt-devops-puppet-server-xe5nibbltusunrkr.eu-cen-
tral-1.opsworks-cm.io
− The ports 8140, 8142 and 61613 (all TCP)
■DNS (port 53, TCP and UDP) and NTP (port 123, UDP)
must function.
■The computer should be placed in an easily accessible loca-
tion.
1 Connection to customer's net-
work
2 Satellite network connection
3 Start-up of the service port
4 Power supply
Preinstalled industrial PC Fig. 96599
For the satellite network, all Ethernet cables of the satellites are
connected via a separate PoE switch, and the PoE switch is
connected to the preinstalled industrial PC via port (2).
Explanation of the individual connections:
■(1) WAN1 (mGuard card)
Local network and Internet connectivity to provide the web
application in the LAN. Upgrades and security updates are
installed, the service is monitored and errors are corrected
via the Internet connection.
■LAN4 - Looping back to mGuard card
Is provided with a red, secured patch cable during start-up.
C1105en 2020-06-01 Installation of the system 11
Connect preinstalled
industrial PC

■(2) LAN3
For connection to the satellite network.
■(3) LAN1 and LAN2
Service or debugging ports for local error identification.
If the local network connection of the preinstalled industrial
PC is lost, a PC or laptop can be connected to the network
via this connection (subnet 172.30.0.0, DHCP must be acti-
vated on the device). Address 172.30.0.1 in the browser pro-
vides access to the Setup/Network wizard for troubleshoot-
ing connection problems.
1. Connect a PoE-capable switch to the pre-installed industrial
PC (2).
2. Connect all satellites to the switch.
3. Connect the preinstalled industrial PC to the Internet (1).
4. Plug in power supply (4).
■The computer switches on automatically.
■The light band on the satellite lights up white. This may
take some minutes.
If the light band lights up blue, the satellite is currently
dialing into the network, if it lights up red, there is no net-
work connection yet.
5. All further commissioning steps will be carried out on the
commissioning date.
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