Trumpf TruTool TKA 500 User manual

Operating manual
English
STAND TruTool TKA 500 (1A1)

2 Contents E587EN_01.DOC
Contents
1. Safety ..................................................................................3
2. Description .........................................................................4
2.1 Intended use ........................................................................5
2.2 Technical data .....................................................................5
3. Setting work .......................................................................6
3.1 Installing the workstation .....................................................6
3.2 Mounting and aligning the machine in the
workstation...........................................................................8
4. Operation..........................................................................11
5. Maintenance .....................................................................13
6. Original accessories and wearing parts........................14

E587EN_01.DOC Safety 3
1. Safety
¾Read the operating manual for the machine as well as that of
the station, in addition to the safety information (Order number
0125699), in their entirety and follow precisely the instructions
contained therein before starting up the machine.
¾Comply with the safety regulations in accordance with
DIN VDE, CEE, AFNOR as well as any other regulations that
apply in the individual countries.
Danger
Risk of fatal injury from electric shock!
¾Pull the plug out of the socket prior to setting and mainten-
ance work on the machine.
Warning
Risk of injury if the workstation tips over!
¾Securely fasten the workstation on the base plate or pedestal
(Order no. 0003677).
Warning
Danger of injury due to improper handling
¾Wear safety glasses, hearing protection, protective gloves
and work shoes when working at the machine.
Warning
Risk of injury through crushing of the hand!
¾Hold workpiece with both hands.
¾Do not reach in between tool parts with your hands.
Warning
Risk of injury from sharp blades!
¾Pull the plug out of the socket prior to setting and mainten-
ance work on the machine.
Warning
Risk of injury due to backkick!
¾Firmly press the workpiece onto the workstation.
Warning
Risk of injury due to forward throw!
¾Feed the workpiece through the machine only in the direction
of processing.

4 Description E587EN_01.DOC
2. Description
1
5
2
A
B
7
6
8
9
8
34
A Workpiece direction of feed
B Tool direction of rotation
1 Foam material
2 Longitudinal guide
(Order no. 1409057)
3 Support plate TruTool TKA 500
4 Track roller TruTool TKA 500
5 Supporting plate
(Order no. 1404741)
6 Baffle plate (Order no. 1404740)
7 Base tube
8 Wing nut (Order no. 361760)
9 Clamping lever
(Order no. 371829)
Replacement parts list
Fig. 48499

E587EN_01.DOC Description 5
2.1 Intended use
The workstation is used for the stationary operation of the
TRUMPF TruTool TKA 500 chamfering and deburring machine.
Guide small workpieces to the machine.
•Min. part size: 50 x 50 mm.
•Max. part size: 300 x 300 mm.
•Max. workpiece weight: 3 kg.
•Min. sheet thickness: 1 mm.
The use of the TruTool TKA 500 machine is described in the
operating manual.
2.2 Technical data
Value
Weight
(without machine)
Approx. 5.3 kg
Working height approx. 160 mm
Total height with
machine
approx. 210 mm
Technical data
Material tensile strength [N/mm²] Max. chamfer length; radius [mm]
up to 250 5; R4 PLUS
up to 400 3; R3
up to 600 2; R2
up to 800 1
Chamfer lengths
Table 1
Tab. 2