Trumpf TRUPUNCH 5000 User manual

Operator's manual
TruPunch 5000

Operator's manual
TruPunch 5000
Original operator's manual
Edition: 2008-11-01

Ordering information Please specify the following when ordering this document:
Operator's manual
TruPunch 5000
Edition 2008-11-01
Document number B380
Ordering address TRUMPF Werkzeugmaschinen GmbH + Co. KG
Technische Dokumentation
Johann-Maus-Straße 2
D-71254 Ditzingen
Tel.: [phone] - 0
Fax: [phone] - 30540
Internet: http://www.trumpf.com
E-Mail: [email protected]
For "partly completed machinery" in accordance with the EC Machinery
Directive, this document corresponds to the assembly instructions.
© TRUMPF Werkzeugmaschinen GmbH + Co. KG

0-6 Contents B380EN00_OHNE FELDF.DOC
Contents
Chapter 1 Safety
1. For your safety............................................................... 1-3
2. Terminology ................................................................... 1-4
3. Operational safety ......................................................... 1-5
3.1 Intended use of the system.............................................. 1-5
3.2 Measures to be taken by the user/operator..................... 1-7
Danger signs and warnings........................................ 1-7
Symbols...................................................................... 1-7
Signaling words .......................................................... 1-8
Information on the source and type and how
to avoid the danger..................................................... 1-8
Instructing personnel .................................................. 1-9
Duty of care when handling the system ..................... 1-9
Eliminating malfunctions during operation................ 1-12
Using designated spare parts and
operating materials................................................... 1-12
Water protection ....................................................... 1-13
3.3 Measures taken by the manufacturer............................ 1-14
Securing of the danger zone of the system..............1-14
4. Laser safety.................................................................. 1-16
5. Danger due to magnetic fields ................................... 1-17
6. Overview of residual risks.......................................... 1-18

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Chapter 2 TruPunch 5000 Installation Conditions
Responsibilities.......................................................................... 2-3
1. Planning aid ................................................................... 2-4
2. Installation site............................................................... 2-6
2.1 Space requirements......................................................... 2-6
2.2 Floor requirements........................................................... 2-6
2.3 Load indications............................................................... 2-8
2.4 Ambient conditions ........................................................ 2-11
2.5 Air purity......................................................................... 2-11
3. Electrical supply .......................................................... 2-12
3.1 Power supply ................................................................. 2-12
Isolating transformer................................................. 2-13
3.2 Connected loads/fuse protection................................... 2-15
3.3 Remote diagnostics ....................................................... 2-15
3.4 Network connection....................................................... 2-16
4. Compressed air supply...............................................2-17
5. Operating materials..................................................... 2-20
5.1 Operating materials for the hydraulic system................ 2-20
5.2 Cooling water for the cooling unit.................................. 2-21
5.3 Materials ........................................................................ 2-21
5.4 Pallets for SheetMaster (optional) ................................. 2-23
5.5 Older tool cartridges ...................................................... 2-23
5.6 New MultiTools and tapping tools.................................. 2-25
6. Transport...................................................................... 2-26
6.1 Measures to be taken by the customer .........................2-27
Machine delivery....................................................... 2-27
Unloading the machine from the truck...................... 2-28
Transporting the machine to the installation site......2-31
Installing the machine............................................... 2-32

0-8 Contents B380EN00_OHNE FELDF.DOC
Chapter 3 Description
1. The machine concept.................................................... 3-4
2. Technical data................................................................ 3-7
3. The most important assemblies................................... 3-8
3.1 Machine frame................................................................. 3-9
3.2 Punching head............................................................... 3-10
3.3 Coordinate guide with linear magazine ......................... 3-11
3.4 Drives............................................................................. 3-12
3.5 Part removal .................................................................. 3-13
4. Tools ............................................................................. 3-14
4.1 The tool system ............................................................. 3-14
4.2 Components of a tool set............................................... 3-16
Punch........................................................................ 3-16
Punch selection ........................................................ 3-18
Alignment ring........................................................... 3-20
Die ............................................................................ 3-20
Stripper..................................................................... 3-22
4.3 Stripper selection........................................................... 3-23
Table 1: Short, flat punch ......................................... 3-26
Table 2: Long, flat punch.......................................... 3-27
Continuation of table 2.............................................. 3-28
Table 3: Angle-sheared punch ................................. 3-29
Stripper selection examples ..................................... 3-30
4.4 Tool innovations............................................................. 3-33
Roller tools................................................................ 3-33
Roller deburring tool and deburring MultiTool.......... 3-35
TRUMPF MultiTools ................................................. 3-36
Tapping tools............................................................ 3-41
Clean cutting with TRUMPF MultiShear................... 3-43
Press brake bending with the
TRUMPF MultiBend.................................................. 3-44
Quick beading........................................................... 3-45
Engraving.................................................................. 3-45
Adaptive stroke calibration ....................................... 3-46
5. Maximum output tables............................................... 3-48
5.1 Calculation formulae...................................................... 3-48
5.2 Influencing factors.......................................................... 3-49
5.3 Punch............................................................................. 3-51
5.4 Dies................................................................................ 3-51
5.5 Table overview............................................................... 3-53

B380EN00_OHNE FELDF.DOC Contents 0-9
6. Stroke rate tables......................................................... 3-56
6.1 Influencing factors.......................................................... 3-56
6.2 Table overview: TruPunch 5000 (medium format)........3-57
Standard tool ............................................................ 3-57
Whisper tool.............................................................. 3-59
Standard tool with active presser foot...................... 3-60
Long standard tool with active presser foot..............3-61
MultiTool................................................................... 3-62
Forming tool.............................................................. 3-63
6.3 Table overview: TruPunch 5000 (large format)............. 3-64
Standard tool ............................................................ 3-64
Whisper tool.............................................................. 3-66
Standard tool with active presser foot...................... 3-67
Long standard tool with active presser foot..............3-68
MultiTool................................................................... 3-69
Forming tool.............................................................. 3-70
7. Technical information: Automation........................... 3-71
7.1 Automation made to measure ....................................... 3-71
7.2 Overview of automation................................................. 3-72
7.3 Simple automation......................................................... 3-73
SheetMaster ............................................................. 3-74
Loading table (TruPunch 5000 only)........................3-78
GripMaster................................................................ 3-79
ShearMaster (not TruPunch 3000)........................... 3-81
7.4 Flexible manufacturing cell............................................ 3-83
ToolMaster (only TruPunch 3000 and
TruMatic 6000).......................................................... 3-84
Cart systems with travel rails.................................... 3-87
Cart system with toothed belt drive .......................... 3-89
Characteristic features.............................................. 3-90
SortMaster Box......................................................... 3-91
SortMaster Pallet...................................................... 3-92
7.5 Flexible manufacturing cell with TRUMPF
compact store ................................................................ 3-94
7.6 Flexible sheet machining system................................... 3-96
7.7 Control system and administration for connection
to storage....................................................................... 3-97
8. Control system technology ........................................ 3-98
9. Programming ............................................................. 3-100
9.1 Directly at the machine................................................ 3-100
9.2 In the office .................................................................. 3-101
Defining machining: What is done
automatically?......................................................... 3-102

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10. The most important options..................................... 3-103
10.1 Active die ..................................................................... 3-104
10.2 Die spray lubrication.................................................... 3-105
10.3 Brush tables with loading and unloading aid...............3-106
10.4 Height-adjustable clamps ............................................ 3-107
Chapter 4 Operation
Part 1: Control elements ........................................................... 4-7
1. Control elements: Overview......................................... 4-7
2. Control panel with color display.................................. 4-9
2.1 Operating elements of the machine............................... 4-10
2.2 Operating elements of the control system..................... 4-14
3. Keyboard ...................................................................... 4-18
4. USB connection........................................................... 4-19
Part 2: User interface............................................................... 4-20
1. Structure of the user interface ................................... 4-20
1.1 Menu bar........................................................................ 4-21
1.2 Status line...................................................................... 4-21
1.3 Message bar.................................................................. 4-22
1.4 Softkey bar..................................................................... 4-22
1.5 Display area................................................................... 4-22
2. Machine submodes ..................................................... 4-23
2.1 AUTOMATIC submode.................................................. 4-23
2.2 MDA submode............................................................... 4-24
2.3 JOG submode................................................................ 4-24
3. Control areas................................................................ 4-25
4. Diagnostics .................................................................. 4-26
5. PRODUCTION Operation............................................. 4-27
5.1 PRODUCTION Single job.............................................. 4-27
Layout of graphics .................................................... 4-27

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5.2 PRODUCTION Production plan .................................... 4-30
5.3 NC program management in the NCU .......................... 4-32
5.4 PRODUCING machine components ............................. 4-33
5.5 PRODUCTION Program options................................... 4-34
5.6 PRODUCTION Switch elements ................................... 4-35
Operating the switch elements................................. 4-35
General switch elements .......................................... 4-36
Z axis calibration (optional)....................................... 4-38
Switch elements H+L diagnostics page 1................. 4-39
Switch elements H+L diagnostics page 2................. 4-39
Switch elements H+L diagnostics page 3................. 4-39
Switch elements H+L diagnostics page 4................. 4-39
SortMaster Box switch elements (optional).............. 4-40
GripMaster switch elements (optional)..................... 4-40
SheetMaster axis switch elements (optional)........... 4-40
SheetMaster General switch elements (optional)..... 4-41
5.7 PRODUCTION: Tables.................................................. 4-42
Loading sheets ......................................................... 4-43
Sheet unloading........................................................ 4-46
Sheet technology...................................................... 4-54
Workpiece removal................................................... 4-55
Repositioning............................................................ 4-60
Tool technology – Tapping (optional)....................... 4-61
Tool technology – Engraving (optional).................... 4-62
Tool technology – Tapping (optional)....................... 4-63
Tool technology – Punching/general........................ 4-64
Tool technology – Quick beading (optional)............. 4-67
Tool technology – Multishear (optional) ................... 4-67
Tool technology – Roller tool (optional).................... 4-69
Tool technology – Engraving (optional).................... 4-71
6. SETUP Operation......................................................... 4-72
6.1 SET-UP Switch elements .............................................. 4-72
General switch elements .......................................... 4-72
Punching switch elements........................................ 4-73
Switch elements H+L diagnostics page 1................. 4-73
Switch elements H+L diagnostics page 2................. 4-74
Switch elements H+L diagnostics page 3................. 4-74
Switch elements H+L diagnostics page 4................. 4-74
SortMaster Box switch elements (optional).............. 4-74
GripMaster switch elements (optional)..................... 4-75
Support table switch elements (optional) .................4-75
SheetMaster switch elements (optional) .................. 4-76
Stripper unit switch elements (optional) ................... 4-77
ToolMaster switch element (optional)....................... 4-77
Loading table switch elements (optional)................. 4-78

0-12 Contents B380EN00_OHNE FELDF.DOC
6.2 SET UP Jog mode......................................................... 4-79
6.3 MDA SET-UP................................................................. 4-80
7. PROGRAMMING Operation......................................... 4-81
7.1 NC Editor ....................................................................... 4-81
7.2 PROGRAMMING NC program management................ 4-81
7.3 PROGRAMMING File management.............................. 4-83
7.4 Sending NC programs from the program manager....... 4-86
8. TOOLING Operation .................................................... 4-87
8.1 TOOLING Tool table (autom.) ....................................... 4-87
8.2 TOOLING Tool table (manual) ...................................... 4-87
Setting up rails.......................................................... 4-87
Setting up the ToolMaster (optional) ........................ 4-87
Set up rail/tool (optional)........................................... 4-89
8.3 Selecting NC programs.................................................. 4-90
8.4 TOOLING Rail allocation............................................... 4-91
8.5 TOOLING tool allocation................................................ 4-91
8.6 TOOLING Tools............................................................. 4-93
Required tools........................................................... 4-93
Tool change list......................................................... 4-93
General tool data...................................................... 4-94
Tool master data/status data.................................... 4-95
8.7 Explanation of the tool data........................................... 4-97
9. MAINTENANCE/START-UP Operation..................... 4-102
9.1 Maintenance/start-up Data backup..............................4-102
Changing the configuration for a partial backup.....4-104
Starting a partial backup manually .........................4-104
Starting a complete backup.................................... 4-105
9.2 MAINTENANCE/START-UP Display...........................4-105
10. DIAGNOSTICS Operation.......................................... 4-106
10.1 DIAGNOSTICS Fault diagnostics................................ 4-106
10.2 DIAGNOSTICS I/O diagnostics...................................4-107
10.3 DIAGNOSTICS Remote diagnostics...........................4-107
10.4 DIAGNOSTICS Display original position..................... 4-108
11. Integrated MDR Operation (optional)....................... 4-109
11.1 MDR Message text......................................................4-109
11.2 MDR Creating and modifying message texts..............4-110
11.3 MDR Displaying and editing machine data..................4-112
11.4 MDR Creating and changing interruptions ..................4-114
11.5 MDR Evaluating machine data....................................4-115
11.6 MDR Displaying the times in list form.......................... 4-116
11.7 MDR Changing the time ..............................................4-116

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Part 3: Operating the machine.............................................. 4-117
1. Switching the machine on and off...........................4-118
1.1 Switching on the machine............................................4-118
1.2 Switching off the machine in the event of
malfunctions or emergencies.......................................4-119
1.3 Switching off the machine............................................ 4-119
2. Executing a program................................................. 4-120
2.1 Executing a program automatically ............................. 4-120
2.2 Executing a program with the softpunch (optional).....4-121
2.3 Triggering a single stroke ............................................ 4-122
2.4 Changing the forming depth ........................................ 4-123
2.5 Program stop during execution.................................... 4-124
2.6 Stopping programs ......................................................4-124
2.7 Reentry into a program................................................ 4-125
3. Working with the production plan ........................... 4-127
3.1 Creating a production plan...........................................4-127
3.2 Executing a production plan ........................................ 4-128
3.3 Restarting the execution of the production plan
after a program interruption.........................................4-129
4. Moving the axes manually........................................ 4-130
5. Releasing the drive brakes....................................... 4-131
5.1 Releasing the X and Y axis drive brakes.....................4-131
6. Manual execution of the lubrication cycle.............. 4-132
7. Diagnostic functions ................................................. 4-133
7.1 Fault diagnostics.......................................................... 4-133
7.2 Displaying machine inputs and outputs....................... 4-134
7.3 Remote diagnosis via pcANYWHERE......................... 4-135
7.4 Querying the software version..................................... 4-135
8. Managing master files............................................... 4-136
8.1 Uploading NC programs from the USB interface ........ 4-136
8.2 Uploading NC programs from the hard disk................ 4-137
8.3 Output of NC programs via USB ainterface................. 4-138
8.4 NC program output on the hard disk drive...................4-139
8.5 Program part output via USB interface........................4-140
8.6 Deleting NC programs from the program manager..... 4-141

0-14 Contents B380EN00_OHNE FELDF.DOC
9. NC program management......................................... 4-142
9.1 Displaying NC text.......................................................4-142
9.2 Editing NC text............................................................. 4-143
Searching for a block in the NC text....................... 4-143
Searching for a function in the NC text................... 4-144
Searching for and replacing a function in the
NC text....................................................................4-144
Inserting an additional line......................................4-146
Copying and inserting text passages ..................... 4-147
Deleting text passages...........................................4-148
10. Editing tables based on NC text............................... 4-148
11. TOOLING..................................................................... 4-150
11.1 Creating an automatic tool table and loading the
tool rail .........................................................................4-150
11.2 Manually loading/unloading tools ................................ 4-151
11.3 Loading a tool from the rail onto the ToolMaster
(optional)...................................................................... 4-152
11.3 Correcting clamp positions .......................................... 4-153
11.4 Removing an active tool .............................................. 4-154
11.5 Unloading all tools ....................................................... 4-154
12. Operating the integrated MDR.................................. 4-154
12.1 Creating a message text..............................................4-155
12.2 Assigning a message text............................................4-155
12.3 Splitting up an interruption period................................ 4-156
12.4 Evaluating machine data ............................................. 4-157
13. Adjusting the pressure foot pressure ..................... 4-158
14. If problems arise........................................................ 4-159
14.1 Removing stripper from stripper adapter..................... 4-159
14.2 Removing the punch from the punching head............. 4-161
14.3 Removing the die from the die holder..........................4-164
14.4 Replacing the stripper segment................................... 4-165
15. Using ShearMaster (optional)................................... 4-166
15.1 Starting and stopping ShearMaster manually..............4-166
15.2 Change scrap container............................................... 4-167
15.3 Use ShearMaster in stacking mode.............................4-167
15.4 Technical notes............................................................4-168
15.5 Correcting malfunctions............................................... 4-168
Release tilted scrap skeleton..................................4-168
Release tilted scrap from the chute........................ 4-169

B380EN00_OHNE FELDF.DOC Contents 0-15
16. Using height-adjustable clamps .............................. 4-170
16.1 Moving height-adjustable clamps ................................ 4-170
16.2 Utilizing height-adjustable clamps............................... 4-171
16.3 Help if problem arises................................................. 4-171
Chapter 5 Maintenance of the machine
1. General guidelines......................................................... 5-4
2. Maintenance overview................................................... 5-5
3. Lubrication ..................................................................... 5-8
3.1 Overview.......................................................................... 5-8
3.2 Maintenance instructions............................................... 5-11
Longitudinal and transverse guides.......................... 5-11
Transverse carrier and table support bearings......... 5-13
Central lubrication..................................................... 5-14
Hydraulics................................................................. 5-15
Zero stop sensor (only TruPunch 5000
with automation) ....................................................... 5-20
Punch spray lubrication............................................5-21
Die spray lubrication (optional)................................. 5-24
Tapping lubrication unit (optional) ............................ 5-26
Die clamping piston clamp........................................ 5-30
Rail transverse carrier and table support .................5-31
Punch holder............................................................. 5-32
Active die (optional).................................................. 5-32
4. Hydraulic system......................................................... 5-34
4.1 Overview........................................................................ 5-34
4.2 Depressurizing the accumulator system........................ 5-35
4.3 Maintenance instructions............................................... 5-37
Hydraulic accumulator.............................................. 5-37
Hydraulics hose lines................................................ 5-41
Hydraulic unit............................................................ 5-43
5. Pneumatic system....................................................... 5-46
5.1 Overview........................................................................ 5-46
5.2 Maintenance instructions............................................... 5-47
Air cushions (optional).............................................. 5-47
Punch spray lubrication............................................5-48

0-16 Contents B380EN00_OHNE FELDF.DOC
6. Mechanical elements................................................... 5-50
6.1 Overview........................................................................ 5-50
6.2 Maintenance instructions............................................... 5-51
Punching tool adapter............................................... 5-51
Chip vacuum system: side channel blower.............. 5-52
Chip vacuum system: vacuum pipe..........................5-54
Chip vacuum system: chip flap.................................5-55
Chip vacuum system, complete................................ 5-57
Tool cartridge support slat........................................ 5-59
Clamps...................................................................... 5-60
Racks and guide rails ............................................... 5-61
Index pin(s)............................................................... 5-61
Brush field segment tables, parts flap and brush
tables (optional)........................................................ 5-62
Brush field segment tables....................................... 5-64
Compressed air maintenance unit............................ 5-67
Control panel ............................................................ 5-68
7. Electrics........................................................................ 5-69
7.1 Overview........................................................................ 5-69
7.2 Maintenance instructions............................................... 5-70
Switch cabinet: connectors and clamping screw
connections............................................................... 5-70
Switch cabinet: external air circuit............................ 5-70
Switch cabinet: NCU battery..................................... 5-71
Buffer battery box PC ............................................... 5-73
Safety light barrier and light barrier parts flap
(optional)................................................................... 5-76
Inductive proximity switch......................................... 5-77
Sensor system - stripper sensor............................... 5-78
8. Cooling unit.................................................................. 5-82
8.1 Maintenance instructions............................................... 5-82
9. Procedure after a collision ......................................... 5-87
10. Handling the setting device........................................ 5-88
10.1 Assigning the punch and alignment ring........................ 5-88
10.2 Determining the tool length............................................ 5-90
11. Regrinding tools .......................................................... 5-91
11.1 Compensating the regrind amount ................................ 5-92

B380EN00_OHNE FELDF.DOC Contents 0-17
Chapter 6 Maintenance of the automation
1. General guidelines......................................................... 6-5
2. Maintenance overview................................................... 6-6
2.1 SheetMaster and GripMaster
maintenance overview..................................................... 6-6
2.2 ToolMaster maintenance overview (40/70) ..................... 6-7
2.3 SortMaster Box maintenance overview........................... 6-7
2.4 SortMaster Pallet maintenance overview........................ 6-7
2.5 Maintenance overview Double cart with guide rails......... 6-8
2.6 Maintenance overview for double cart with toothed
belt drive .......................................................................... 6-9
2.7 ShearMaster maintenance overview ............................... 6-9
3. Lubrication ................................................................... 6-11
3.1 Lubrication chart for SheetMaster with GripMaster....... 6-11
3.2 Lubricant........................................................................ 6-12
3.3 Maintenance instructions............................................... 6-13
X axis guide strip at the SheetMaster....................... 6-13
Pick-up columns of the carrier cups at the
SheetMaster ............................................................. 6-14
Stripper unit (optional) guide rod on the
SheetMaster ............................................................. 6-15
Safety device of the suction frame at the
SheetMaster ............................................................. 6-16
Guide rods of the sheet thickness gauge at the
SheetMaster ............................................................. 6-17
Central lubrication on the SheetMaster.................... 6-18
X axis feedgear at the SheetMaster......................... 6-19
Z axis feedgear at the SheetMaster ......................... 6-19
Y axis feedgear at the SheetMaster (optional)......... 6-19
Guide rails at the GripMaster.................................... 6-20
Stop pins on the movable GripMaster......................6-20
Grippers on the GripMaster...................................... 6-21
3.4 Lubrication chart for ToolMaster (40/70) ....................... 6-22
3.5 Lubricant........................................................................ 6-23
3.6 Maintenance instructions............................................... 6-24
Lifting device bearing................................................ 6-24
Indexing.................................................................... 6-25
Shifting unit (ToolMaster (70)).................................. 6-26
Rotary table .............................................................. 6-27
Central lubrication..................................................... 6-27
Drive motor gearbox................................................. 6-28

0-18 Contents B380EN00_OHNE FELDF.DOC
3.7 Lubrication chart for SortMaster Box............................. 6-29
3.8 Lubricant........................................................................ 6-30
3.9 Maintenance instructions............................................... 6-30
Rolling elements of the four-point bearing................ 6-30
Inner toothing of slewing ring.................................... 6-32
3.10 Lubrication chart for SortMaster Pallet .......................... 6-33
3.11 Lubricant........................................................................ 6-34
3.12 Maintenance instructions............................................... 6-34
Cam .......................................................................... 6-34
Flange bearing unit................................................... 6-35
Roller chains and chain wheels................................ 6-35
Flat gearbox.............................................................. 6-35
Screw joints .............................................................. 6-36
Weld joints................................................................ 6-36
3.13 Lubrication chart for double unloading cart ................... 6-37
3.14 Lubricant........................................................................ 6-38
3.15 Maintenance instructions............................................... 6-38
Track rollers.............................................................. 6-38
Ball bearings............................................................. 6-39
Flange bearing unit................................................... 6-39
Roller chains and chain wheels................................ 6-40
Flat gearbox.............................................................. 6-40
Screw joints .............................................................. 6-41
Weld joints................................................................ 6-41
3.16 Lubrication chart for double cart with toothed
belt drive ........................................................................ 6-43
3.17 Lubricant........................................................................ 6-44
Running surfaces...................................................... 6-44
Track rollers.............................................................. 6-44
Ball bearings............................................................. 6-45
Flange bearing unit................................................... 6-46
Roller chains and chain wheels................................ 6-46
Flat gearbox.............................................................. 6-47
Screw joints .............................................................. 6-47
Weld joints................................................................ 6-48
3.18 Lubrication chart for ShearMaster ................................. 6-49
3.19 Lubricant........................................................................ 6-49
3.20 Maintenance instructions............................................... 6-50
4. Pneumatic components.............................................. 6-57
4.1 Pneumatic components on the SheetMaster and
scissor table................................................................... 6-57
4.2 Overview........................................................................ 6-57
4.3 Maintenance instructions............................................... 6-58
Pressure regulator.................................................... 6-58
Vacuum hoses in the suction frame ......................... 6-60

B380EN00_OHNE FELDF.DOC Contents 0-19
Filters in the suction cup vacuum connections.........6-61
Pneumatic bellows cylinder at the scissor table....... 6-62
Pneumatic hoses at the scissor table....................... 6-62
5. Mechanical components............................................. 6-63
5.1 Mechanical components at the SheetMaster and
GripMaster..................................................................... 6-63
5.2 Overview........................................................................ 6-63
5.3 Maintenance instructions............................................... 6-64
Dowelling of SheetMaster, GripMaster and
support table with movable GripMaster.................... 6-64
Vacuum cups on the SheetMaster ........................... 6-65
X axis, Z axis, and Y axis (optional) cable tow
chains at the SheetMaster........................................ 6-68
5.4 Mechanical components on the ShearMaster............... 6-69
Scrap container......................................................... 6-69
Conveyor belt............................................................ 6-70
6. Electrical components ................................................ 6-71
6.1 Maintenance of the electrical components at the
SheetMaster and scissor table ...................................... 6-71
6.2 Maintenance instructions............................................... 6-71
Switch cabinet of the SheetMaster: TASC 100
control system battery .............................................. 6-71
Light barriers at the scissor table.............................. 6-72
Chapter 7 Test certificate - Noise level TruPunch 5000
1. Test certificate ............................................................... 7-2
2. Measurement result....................................................... 7-3
3. Reference workpiece..................................................... 7-4
4. Position of the measuring points................................. 7-5

0-20 Contents B380EN00_OHNE FELDF.DOC
Chapter 8 Aligning MSL safety light barrier
1. Additional equipment for the alignment
procedure ....................................................................... 8-2
2. Set-up example .............................................................. 8-3
3. Alignment procedure..................................................... 8-4