Tsubaki Power-Lock AS Series User manual

7.FinallyconfirmthatalltighteningboltshavebeentighteningtotorqueMA.Todothis,
movingclockwiseacrossthebolts,tighteneachoneuntilnonecanbeturnedbyatorque
wrenchsetatMA
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■Removal
1.Confirmthatthereisnotorqueorthrustloadsonthehuborshaft.Whenthetightening
boltsareloosened,the POWER-LOCK maysuddenly
releaseandallowthedevicetospinorcomeoff.After
ensuring safety, slowly loosen and remove the
tighteningbolts.
2.RemovehubandthePOWER-LOCKfromtheshaft.
3. If the POWER-LOCK still locks even after loosening
bolts,tightenboltsintothetappedholesforremoval.
(seeFig.4)
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Important
1.Neveruselubricantscontainingsiliconeormolybdenumdisulfide.
2.Wheninstallingthetighteningbolts,alwaysuseatorquewrench.
3.DonotuseanyboltsotherthantheboltsthatweresuppliedwiththePOWER-LOCK.(The
boltsrequiredforthePOWER-LOCKarespecialboltsofahightensilestrengthandonly
thosesuppliedwiththePOWER-LOCKshouldbeused.)
4.Sincethe POWER-LOCKASseriesare notofself-aligningunit, centeringmustbe made
throughthedirectcontactbetweenhubandshaft.
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■NoticeforthePOWER-LOCKSSandSWseries
1.ThePOWER-LOCKSSseries(stainlessseries)
●Coloroftighteningboltsisblack(notsteelcolor)becauseofaspecialcoating.
●UsethePOWER-LOCKSSseriesatdryconditionafterwipingoffdust/oilattheinside
ofhub,shaftandthePOWER-LOCKitself.
●Donotputanyoilorgreasetoavoidthetorquedown.
2.ThePOWER-LOCKSWseries(waterresistanceseries)
●TighteningboltsofthePOWER-LOCKSWseriesarestainlesswithblackcolorforM12
andsmaller,andspecialsteelwithgoldcolorforM14andlarger.
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■Warranty:
TsubakiEmersonCo.:hereinafterreferredtoas"Seller"
Customer:hereinafterreferredtoas"Buyer"
GoodssoldorsuppliedbySellertoBuyer:hereinafterreferredtoas"Goods"
1. Warrantyperiodwithoutcharge
Effective18monthsfromthedateofshipmentor12monthsfromthefirstuseofGoods,including
installationofGoodstoBuyer'sequipmentormachines-whichevercomesfirst.
2. Warrantycoverage
Shouldanydamage or problemswiththe Goodsarisewithin the warrantyperiod,given that the
Goodswereoperated and maintainedaccordingto theinstructionsprovidedin themanual,Seller
willrepairandreplaceatnochargeoncetheGoodsarereturnedtotheSeller.
Thiswarrantydoesnotincludethefollowing:
1) Any costs related to removal of Goods from the Buyer's equipment or machine to repair or
replaceparts.
2)CoststotransportBuyer'sequipmentormachinestotheBuyer'srepairshop.
3)Coststoreimburseanyprofitlossduetoanyrepairordamageandconsequentiallossescaused
bytheBuyer.
3. Warrantywithcharge
SellerwillchargeafeeforanyinvestigationandrepairofGoodscausedby:
1)Improperinstallationduetonotproperlyfollowingtheproceduresintheinstructionmanual.
2)InsufficientmaintenanceorimproperoperationbytheBuyer.
3)IncorrectinstallationofGoodstootherequipmentormachines.
4)AnymodificationsoralterationsofGoodsbytheBuyer.
5)AnyrepairbyengineersotherthantheSellerorthosedesignatedbytheSeller.
6)Operationinaninappropriateenvironmentnotspecifiedinthemanual.
7) Force Majeure or forces beyond the Seller's control such as natural disasters and injustices
committedbyathirdparty.
8)SecondarydamageorproblemsincurredbytheBuyer'sequipmentormachines.
9)Defectivepartssupplied,orspecifiedbytheBuyer.
10)IncorrectwiringorparametersettingbytheBuyer.
11)TheendoflifecycleoftheGoodsundernormalusage.
12)LossordamagenotliabletotheSeller.
4. Dispatchservice
Service to dispatch a Seller's engineer to investigate, adjust or trial test Seller's Goods is at the
Buyer'sexpense.
5. Disclaimer
1)Inourconstanteffortstoimprove,TsubakiEmersonmaymakechangestothisdocumentorthe
productdescribedhereinwithoutnotice.
2)Considerableefforthas been made to ensurethatthecontents of this document arefreefrom
technical inaccuracies and errors. However, any such inaccuracies or errors reported will be
gladlyexaminedandamendedasnecessary.
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●Read this instruction manual and other attached documents thoroughly before installing
andusingthePOWER-LOCK.
●Use the POWER-LOCK only after having full knowledge of the equipment and all
applicablesafetyprocedures.
●Keepthisinstructionmanualwheretheusercanalwaysrefertoit.
Safety precautions in this manual are classified into two categories: "WARNING" and
"CAUTION".Thesearedefinedasfollows:
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FailuretofollowtheinstructionsunderCAUTION mayalsoresultindeathorserious
injurydependingontheparticularsituation.
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ThankyouforyourpurchaseoftheASseriesPOWER-LOCK.
ThePOWER-LOCKisafrictional,keylessshaft-hublockingdeviceforconnectinghubsand
shafts subject to large torque variations.
Fitting is simply made by tightening bolts
after installing the POWER-LOCK between
theshaftandhub.Sincetorqueistransmitted
by the contact pressure and friction between
thesurfacesincontactwiththehubandshaft,
the condition of the contact surfaces and
proper tightening of the bolts are of great
importance. Read first and then follow all of
the instructions carefully so as to ensure
satisfactoryperformance.
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■Installation
1.Cleantheinnersurfaceofthehubandsurfaceoftheshaft,andapplyaslightamountofoil
tobothsurfaces.Neveruselubricantscontainingsiliconeormolybdenumdisulfide.
2.RemovethetighteningboltsfromthePOWER-LOCKandcleanandslightlyoilorgrease
them. Threads and seats of the tightening bolts must be sufficiently lubricated. (If the
POWER-LOCKisnotsufficientlylubricatedatalllocations,excessfrictionwillresultand
preventthespecifiedtorquefrombeingobtained.)
3. Insert the POWER-LOCK into the hub and shaft and tighten the bolts by hand until a
slight positive contact is obtained and bring them to desired position. (Never strike the
POWER-LOCKwithahammerorothersuchtoolduringthemounting.)
4. Set a torque wrench to approximately 1/4 of the torque MA (refer to the table given
below for torque MA) and tighten each of the tightening bolts evenly in the sequence
showninfigure3.
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5.Raisethetorquewrenchsettingto1/2ofthetorqueMAandrepeattheproceduregiven
instep4above.
6.RaisethetorquewrenchsettingtothefulltorqueMAandrepeattheproceduregivenin
step4above.
Hex.socket
screwkeys
Torque
wrench
Tappedholesforremoval
CAUTION
WARNING
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POWER-LOCKASSERIES
INSTRUCTIONMANUAL
NOTICEFORSAFETY
１．Taperring(A)
２．Taperring(B)
３．Outerring
４．Innerring
５．Tighteningbolts
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Fig.1:Configuration
Fig.2 Fig.3Tighteningsequenceforbolts
Fig.4Removal
(Overall)
●If the device is used on equipment for transporting people, install the appropriate protection
devicestothetransportationequipmenttoprovidetherequiredsafety.
●If the device is used on elevation equipment, install the appropriate safety devices to the
elevation equipment to prevent the falling of materials. The falling of materials may cause
injurytopersonnelordamagetotheequipment.
●Comply with all applicable safety standards of the country where the device is used. When
revisionsarepublished,thoseupdatedrevisionsshallapply.
(Delivery)
●Verifythatyoureceivedexactlywhatyouordered.Useoftheincorrectitemmaycauseinjury
orequipmentdamage.
(Installation)
●Alwaysuseatorquewrenchwheninstallingthetighteningboltsandadheretotheprocedure
andtorquevalueslistedinthisinstructionmanual.Iftheboltsaretightenedwithouttheuseof
atorquewrench,the correct torque maynotbeobtained causing slippage ordeformationof
thePOWER-LOCKandresultinanaccident.
●Never use oils containing silicone or molybdenum disulfide lubricants when lubricating the
connectingsurfaces(e.g.shaftorhubinnersurface)forthePOWER-LOCK.
●OnlyusetheboltsthatcamewiththePOWER-LOCK.Ifboltsaremissingordamaged,contact
oursalesoffice orour dealersfromwhom youpurchasedfor replacement.Useof otherbolts
mayresultinbreakageoftheboltandcauseanaccident.
●Never strike the POWER-LOCK with a hammer or other such tool when mounting the
POWER-LOCKtotheshaft and hub. Doing so maydeformthePOWER-LOCK and cause an
accident.
(Removal)
●Alwaysconfirmthattherearenotorqueorthrustloadsonthehuborshaftbeforeremoving
the POWER-LOCK. If torque or thrust loads are present, the POWER-LOCK may suddenly
releaseandallowthedevicetospinorcomeoffwhenthetighteningboltsareloosened.
●Especiallyforelevatorapplications,neverloosenthetighteningboltswhilealoadisbeingheld.
Doingsomaycausetheloadtodrop.
(Repeateduse)
●Completelyinspecteachpart of thePOWER-LOCKpriorto reusing. If anydamageis found,
replacetheunit.
Death or serious injury may result from misusing the product
withoutfollowingtheinstructions.
Minor or moderate injury, as well as damage to the product may
resultfrommisusingtheproductwithoutfollowingtheinstructions.
CAUTION
WARNING
１９〜４０
４２〜６５
７０〜９５
１００〜１６０
１７０〜２００
２２０〜２６０
２８０〜３００
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Ｍ６
Ｍ８
Ｍ１０
Ｍ１２
Ｍ１４
Ｍ１６
Ｍ１８
18.3{13.5}
40.2{29.7}
81.3{60.1}
142{105}
225{167}
348{257}
475{351}

13.7{10.1}
33.3{24.6}
67.6{50.5}
118{87}
186{138}
289{214}
397{290}

mm
3/4−11/2
15/8−29/16
25/8−33/4
315/16−6
61/2−8
81/2−101/2
11−1113/16
Inch
Tightening
boltsize
TighteningtorqueMA
forstandardseries

N・m{ft・lbs.} N・m{ft・lbs.}
TighteningtorqueMA
forSSandSWseries
Table1:TighteningboltsizeandtorqueMA(SS:stainlessseries,SW:waterresistanceseries)

POWER-LOCKshaftdia.
GroupCompanies:
U.S.TSUBAKI,INC.
Illinois,U.S.A.

TSUBAKIofCANADALTD.
Ontario,Canada

TSUBAKIAUSTRALIAPTY.LTD.
Silverwater,Australia
TSUBAKIMOTOSINGAPOREPTE.LTD.
Jurong,Singapore

TAIWANTSUBAKIMOTOCO.
Taoyuan-Hsien,Taiwan

KOREACONVEYORIND.CO.,LTD.
Seoul,Korea
TSUBAKIMOTOEUROPEB.V.
Dordrecht,TheNetherlands

TSUBAKIMOTOU.K.LTD.
Nottingham,UnitedKingdom

TSUBAKIEMERSONMACHINERY
(SHANGHAI)CO.,LTD.
Shanghai,China

1-1,Kohtari-Kuresumi,Nagaokakyo
Kyoto617-0833,Japan
Phone:[phone]
Facsimile:[phone]
Internet: http://www.tsubaki-emerson.co.jp/english/