Turbosol TSR 7 User manual

Turbosol Produzione S.r.l.
Via A. Volta, 1 - 31030 Pero di Breda di Piave (TV) Italy
Tel. +39 0422 90251 / ax +39 0422 904408
mail [email protected] / web www.turbosol.it
Spritzbeton mobile spraying machine
Translation of the original instructions
Model TSR 7
Serial no. _______
Year of manufacture 2 18
Manual code 561318
Revision / of . / 5.11.2 18
Use and maintenance manual


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1General index
Title Page
1General index ............................................................................................................................. 3
2Using the manual ...................................................................................................................... 4
3Main warnings .......................................................................................................................... 8
4Characteristics and technical specifications .......................................................................... 22
5Transport and commissioning ................................................................................................ 34
6Operation ................................................................................................................................ 49
7Operator instructions ............................................................................................................. 67
8Routine maintenance ............................................................................................................. 96
9Machine storage conditions ................................................................................................. 13
1 Dismantling the machine...................................................................................................... 131
11 Summary table for periodic maintenance ........................................................................... 134
12 Summary and index of the
figures
.......................................................................................... 14
ANNEXES
A1 EC Declaration of Conformity Copy
A2 EC plate copy
A3 Wiring diagram
A4 Hydraulic diagram
A5 Endothermic engine instructions
A6 Crawler undercarriage instruction
A7 Electric motor technical data sheet
A8 Remote control instructions
A9 Spare parts list
A1 Machine inspection report
ATTENTION!: CAREFULLY AND FULLY READ THIS USE AND MAINTENANCE
MANUAL BEFORE INSTALLING, USING OR ANY OTHER OPERATION TO BE CARRIED
OUT ON THE MACHINE!

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2Using the manual
2.1 Using the manual
This manual has been drawn up by the Manufacturer and is an integral part
of the machine's equipment.
The information contained in the Spritzbeton mobile spraying machine
manual is directed to the personnel responsible for driving and maintaining
the machine itself.
The manual provides a series of information that must be known by
qualified personnel, and which allows the machine to be operated
safely.
This manual must be used by:
•
Transport operators;
•
Authorised installers;
•
Installers, operators in charge of connections to the power supply
mains (electric, etc.);
•
Qualified personnel responsible for driving and moving the machine;
•
Qualified personnel in charge of maintenance;
•
Qualified personnel in charge of machine demolition and disposal.
2.1.1 Definitions
•
Danger: a potential source of injury or damage to health;
•
Danger zone: any area inside and/or near a machine in which the
presence of a person constitutes a risk to the safety and health of that
person;
•
Exposed person: any person who is completely or partially inside a
danger zone;
•
Operator: the person or persons responsible for installing, operating,
adjusting, cleaning, repairing and moving a machine or performing its
maintenance;
•
Driver: person in charge of moving the machine;
•
Risk: combination of the probability and severity of an injury or
damage to health that may arise in a dangerous situation;
•
Guard: element of the machine used specifically to ensure protection
by means of a material barrier;
•
Protection device: device (other than a guard) which reduces the risk,
alone or associated with a guard;
•
Intended use: use of the machine compliant with the information
provided in the instructions for use;
•
Reasonably foreseeable misuse: use of the machine in a manner
different from that indicated in the instructions for use, but which
may derive from easily foreseeable human behaviour;
•
Concrete: homogeneous mixture composed of cement, classified
aggregate and water with additives;
•
Additive: material added to the concrete to modify the properties of
the mixture.

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2.2 Structure of the manual
2.2.1 Subdivision of the manual This manual is divided into chapters. Each chapter can in turn be divided
into paragraphs. The page number, and the total number of pages of which
the manual is composed are shown on the outer edge of each page (at the
bottom).
A general summary to be used for quick reference is provided at the end of
the manual.
2.2.2 Illustrations and tables The illustrations and tables are usually shown near the text. If this is not
possible, they are linked to the page and recalled as a connected
illustration or connected table. All tables and illustrations are numbered
and include a caption (Tab. 2.2-1, ig. 2.2-1, etc.).
2.2.3 Annexes Annexes are intended as the technical documents that are an integral part
of the use and maintenance manual, such as wiring and pneumatic
diagrams, component declarations of conformity, technical data sheets,
etc. They are shown at the end of the manual (after the summary and
figure index).
2.3 Unit of measurement
In this manual, the following units of measurement have been used, as
defined by the International System of Units (S.I.), according to ISO 80000-
1. The units of measurement normally used are:
•
Linear dimensions - or length, the meter, symbol [m], or its
submultiples (centimetres and millimetres, i.e. [cm] and [mm]) was
used as the unit of measurement. In some cases, the inch may be
used;
•
Time - The unit of measurement of time is the second [s]. Where
deemed convenient, minutes [min] and/or hours have been used;
•
Mass - or mass, the unit used is the kilogram [Kg];
•
Electric current - The electric current is measured in Ampere [A];
•
Thermodynamic temperature - The crucial unit of thermodynamic
temperature, in the SI system, is the degree Kelvin [°K]. The
temperature unit used in this manual is generally the degree Celsius
[°C]. Only when particular treatments concern parts for which the
manufacturer provides the technical specifications, the temperature
has been kept in degrees ahrenheit [°F];
•
Illuminance - Illuminance is expressed in [lux];
•
Plane angle - Plane angles, according to the standard, must be
expressed in radians [rad]. Within this manual, they have been
expressed in sexagesimal degrees, according to the relation: 360° = 2p
[rad].
2.4 Derived units
The derived units of measurement are all based on the fundamental units
expressed up to this point. In addition to units derived from basic metric
units, some basic Anglo-Saxon units, and their derived units, are used in
certain cases. The following table (Tab. 2.4-1) shows the derived units most
commonly used as well as the conversion factors to the S.I.

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UNIT OF MEASUREMENT CONVERSION TABLE
Quantity Name Symbol Relation with other S.I. units
Length
foot ft 0.3048 m
inch in 0.0254 m
Mass pound lb 0.453 Kg
Fre uency hertz Hz s
-1
Speed
metres per second m/s
feet per second ft/s 0.3048 m/s
Acceleration metres per second squared m/s2
Temperature
Celsius degree °C
1
1 K
degree rankine °R
2
0.556 K
degree fahrenheit °F
3
0.556 K
Voltage, electromotive force volt V
Force
newton N Kg*m/s
2
kilogram force Kgf 9.807 N
pounds of force lbf 4.44 N
Pressure
pascal Pa N/m2
bar bar 105 Pa
atmosphere atm 101325 Pa
ata at 98066.5 Pa
psi psi lbf/in
2
= 6894,8 Pa
Energy, work, heat
joule J N*m ► Kg*m2/s
2
erg erg 10-7 J
kilowatt hour kWh 3.6*106 J
horsepower hours CVh 2.65*106 J
horse power hours HPh 2.68*106 J
kilocalories kcal 4186.8 J
Power
watt W J/s ► Kg*m
2
/s
3
erg per second erg/s 10-7 W
horsepower CV 735.5 W
horse power HP 745.7 W
kilocalories per hour kcal/h 1.163 W
Tab. 2.4-1
1
T
oC
= T
k
-273.15
2
ToR = 1.8*Tk
3
T
o
= 1.8*(T
k
-255.38)

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2.5 Storing the manual
2.5.1 How do you store the manual? This manual must be carefully stored for the entire lifespan of the machine,
including the dismantling stage.
2.5.2 Where do you store the manual? The manual must be kept in a dry place near the machine and must always
be available to qualified personnel in charge of driving and monitoring.
2.5.3 How to copy the manual This manual can only be photocopied from the original, since reproduction
from copies reduces clarity of the images and therefore of the information.
PROHIBITION!: The reprodu tion of this manual is allowed only for the
purpose of making a safety opy.
The ompany Turbosol Produzione S.r.l. reserves, a ording to the law,
ownership of this manual, prohibiting transfer to third parties and/or
unauthorised reprodu tion.
2.5.4 What to do in case of loss or damage? Should this manual be damaged or lost, a certified copy can be requested.
When making the request, indicate the manual code and its revision index,
or directly indicate the serial number of the ma hine indi ated on the
marking plate. This data can be found at the top (inside) of each page ( ig.
2.5-1).
Code: 561318
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2.5.5 What to do if the machine is sold? In the event that the machine is sold to third parties, the manual must be
handed over to the new owner.
2.5.6 What to do if the machine is modified? Before making any changes to the machine, contact the manufacturer or
the dealer to receive the necessary explanations on the feasibility of the
operations without altering the characteristics or safety conditions.
If substantial modifications are made on the machine or on the control
elements, the machine certification and consequently this manual cannot
be considered valid.
ig. 2.5-1 - Manual identification data

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3Main warnings
3.1 Working in complete safety
The safety instructions in the use and maintenance manual refer to the
operations that can be performed on the machine.
Safety symbols are inserted into the text in points that require specific
attention. It is crucial for these safety instructions to be always complied with.
ailure to do so may result in personal injury and/or damage to the machine or
other equipment.
With this in mind, some basic safety instructions are provided below:
•
Read, and familiarise yourselves with, this se tion of the safety
instru tions before installation, use, maintenan e or repair of the
ma hine;
•
Read and follow the safety warnings ontained in the text referring
to spe ifi operations;
•
Wear the personal prote tive equipment (P.P.E.), su h as safety
goggles, gloves and work footwear, where required;
•
Know and follow the safety instru tions required by Turbosol
Produzione S.r.l., the general a ident prevention regulations and the
safety regulations.
3.2 Safety signs
The symbols shown below are used (if relevant) in the use and
maintenance manual. These symbols have been inserted to warn the
personnel about dangers or potential sources of danger. Familiarise
yourselves with them.
ailure to pay attention to the symbols may result in personal injury, death
and/or damage to the machine or equipment.
Generally speaking the signs can be of three types (Tab. 3.2-1):
Triangular
framed
shape
Danger
signs
They indicate
requirements related to
present or potential
dangers
Circular,
barred
frame
Prohibition
signs
They indicate
requirements related to
actions that must be
avoided
ull circle Compulsory
signs
They indicate
information that must
be read and complied
with
Tab. 3.2-1
Depending on the information to be transmitted, symbols may be contained
within the signs which, by means of mental association, help to understand
the type of danger, prohibition or obligation.

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3.2.1 Danger signs
Generi danger
This sign is used to highlight dangerous situations that may cause damage
to people, animals and property. Failure to comply with the re uirements
associated with the sign may cause hazards.
Danger of death
This sign is used to highlight situations of serious danger that may cause
serious damage or death. Failure to comply with the re uirements
associated with the sign may cause serious damage or death.
Danger due to the presen e of voltage
This signal is used to highlight the danger direct or indirect contact,
electrocution - electrocution due to the presence of live parts of the
machine. Failure to comply with the re uirements associated with the sign
may cause serious damage or death.
Crushing hazard
This sign is used to highlight the body crushing hazard. Failure to comply
with the re uirements associated with the sign may cause serious damage
or death.
Crushing hazard
This sign is used to highlight the hand or upper limb crushing hazard by
parts or moving parts of the machine. Failure to comply with the
re uirements associated with the sign may cause the risk of crushing hands
or upper limbs.
Cutting-shearing hazard
This sign is used to highlight the hand cutting-shearing hazard by tools or
moving parts of the machine. Failure to comply with the re uirements
associated with the sign may cause the risk of hand cutting-shearing.
Entrapment and rushing hazard
This sign is used to highlight the hand or upper limb entrapment-crushing
hazard on moving transmission parts. Failure to comply with the
re uirements associated with the sign may cause the risk of crushing hands
or upper limbs.
Explosion and/or fire hazard
This sign is used to highlight the explosion and/or fire hazard. Failure to
comply with the re uirements associated with the sign may cause
explosions and/or fires.
Burning hazard
This signal is used to highlight the danger of burns due to contact with hot
surfaces (˃60 °C). Failure to comply with the re uirements associated with
the sign may cause the risk of hand or upper limb burns.

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Fall from height hazard
This sign is used to highlight the fall from height hazard. Failure to comply
with the re uirements associated with the sign may cause serious trauma
or death due to the fall.
Danger of obsta le at the top
This sign is used to highlight the danger arising from the presence of an
obstacle at the top. Failure to comply with the re uirements associated
with the sign may cause serious trauma or death due to the fall.
Danger of obsta le at the bottom
This sign is used to highlight the danger arising from the presence of an
obstacle at the bottom. Failure to comply with the re uirements associated
with the sign may cause serious trauma or death due to the fall.
Automati start-up hazard
This sign is used to highlight the danger deriving from the automatic
execution of operations by the machine. Failure to comply with the
re uirements associated with the sign may cause serious damage or death.
Forklifts and other industrial vehi les hazard
This signal is used to highlight the danger deriving from the presence of
forklifts and other industrial vehicles. Failure to comply with the
re uirements associated with the sign may cause serious damage or death.
Suspended loads hazard
This sign is used to highlight the danger arising from the presence of
suspended loads. Failure to comply with the re uirements associated with
the sign may cause serious trauma or death, due to the fall of the load
and/or impact with the load itself.

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3.2.2 Prohibition signs
Generi prohibition
This sign is used to highlight the prohibition to perform certain
manoeuvres, operations or the prohibition against specific behaviour.
Failure to comply with the prohibitions associated with the sign may cause
damage to property, animals and people.
No photographing
This sign is used to highlight the prohibition to record the subject of the
re uirement by means of cameras, video cameras or in any other way. This
symbol is also used to highlight the prohibition of taking photos of the
documentation.
A ess denied
This sign is used to highlight the prohibition for the operator to access a
specific area. Failure to comply with the prohibitions associated with the
sign may cause damage to property, animals and people.
No limbing
This sign is used to highlight the prohibition for the operator to access a
specific raised area. Failure to comply with the prohibitions associated with
the sign may cause damage to people.
Do not stand or walk on the area
This sign is used to highlight the prohibition for the operator to stand or
walk on a specific area. Failure to comply with the prohibitions associated
with the sign may cause damage to property or people.
No tou hing
This sign is used to highlight the prohibition for the operator to touch a
specific part of the machine. Failure to comply with the prohibitions
associated with the sign may cause damage to hands.
Do not enter hands
This sign is used to highlight the prohibition for the operator to enter their
hands into a specific area. Failure to comply with the prohibitions
associated with the sign may cause damage to hands and/or upper limbs.
No manoeuvres
This sign is used to highlight the prohibition to perform manoeuvres or
drive. Failure to comply with the prohibitions associated with the sign may
cause damage to property, animals and people.
Do not hange swit h state
This sign is used to highlight the prohibition to alter the state of the switch
and/or of the control device. Failure to comply with the prohibitions
associated with the sign may cause damage to property, animals and
people.

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Do not operate on moving parts
This signal is used to highlight the prohibition for the operator to perform
any operation on moving parts. Failure to comply with the prohibitions
associated with the sign may cause damage to property, animals and
people.
Do not remove the prote tions or safety devi es
This sign is used to highlight the prohibition for the operator to remove or
tamper with any casing, protection or safety device. Failure to comply with
the prohibitions associated with the sign may cause damage to property,
animals and people.
No smoking or open flames
This sign is used to highlight the prohibition to smoke and/or using open
flames. Failure to comply with the prohibitions associated with the sign
may cause explosions and/or fires.
Do not put out with water
This sign is used to highlight the prohibition of extinguishing flames and/or
fire outbreaks by using water. Failure to comply with the prohibitions
associated with the sign may cause damage to property, animals and
people.
No a ess to forklifts and other industrial vehi les
This sign is used to highlight the prohibition of accessing a specific area by
forklifts and other industrial vehicles. Failure to comply with the
prohibitions associated with the sign may cause damage to property,
animals and people.
No ellphones
This sign is used to highlight the prohibition to keep cellphones on. Failure
to comply with the prohibitions associated with the sign may cause
explosions and/or fires.
No a ess to persons with pa emakers
This sign is used to highlight the prohibition to access a specific area by
persons with pacemakers. Failure to comply with the prohibitions
associated with the sign may cause serious traumas or death.
No a ess while wearing wat hes and other metal obje ts
This sign is used to highlight the prohibition to access a specific area while
wearing watches and other metal objects. Failure to comply with the
prohibitions associated with the sign may cause contamination of food
products.
Do not pla e heavy loads
This sign is used to highlight the prohibition to place heavy loads. Failure to
comply with the prohibitions associated with the sign may cause damage to
property, animals and people.

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3.2.3 Compulsory signs
Generi obligation
This sign is used to highlight the obligation by the operator to comply with
the re uirements. Failure to comply with the re uirements associated with
the sign may cause damage to property, animals and people.
Obligation to follow the sequen e
This sign is used to highlight the obligation by the operator to perform the
operations described by following the se uence. Failure to comply with the
re uirements associated with the sign may cause damage to property,
animals and people.
Obligation to keep hair restrained
This sign is used to highlight the obligation to keep hair restrained during
the operations. Failure to comply with the re uirements associated with the
sign may cause serious damage or the death of the operator.
Obligation to wear earmuffs
This sign is used to highlight the obligation to wear earmuffs or hearing
protections during the operations. Failure to comply with the re uirements
associated with the sign may cause loss of hearing, even permanent.
Obligation related to lothing
This sign is used to highlight the obligation to wear suitable clothing during
the operations. Failure to comply with the re uirements associated with the
sign may cause serious damage or the death of the operator.
Obligation to use spe ifi P.P.E.
These signs are used to highlight the obligation to wear specific personal
protective e uipment during the operations. Failure to comply with the
re uirements associated with the sign may cause serious damage or the
death of the operator.
A tivation obligation
This sign is used to highlight the obligation to activate a control device.
Failure to comply with the re uirements associated with the sign may cause
damage to property, animals and people. In any case, it is used to
distinguish all the re uirements concerning the activation of the control
elements.
Obligation regarding pressure
This sign is used to highlight the obligation to comply with the re uirements
relating to fluids at a pressure higher than the atmospheric one. Failure to
comply with the re uirements associated with the sign may cause damage
to property, animals and people.

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Obligation regarding personnel
This sign is used to highlight the obligation to comply with all re uirements
concerning the personnel (operators). Failure to comply with the
re uirements associated with the sign may cause damage to property,
animals and people.
Obligation regarding voltage
This sign is used to highlight the obligation to connect the machine to an
efficient earthing system. Failure to comply with the re uirements
associated with the sign may cause damage to property, animals and
people.
Obligation to dis onne t the plug
This sign is used to highlight the obligation to disconnect the electrical
power supply plug before performing any other operation. Failure to
comply with the re uirements associated with the sign may cause damage
to property, animals and people.
Obligation to dis onne t the equipment before maintenan e
This sign is used to highlight the obligation to disconnect the e uipment
before carrying out any maintenance operation. Failure to comply with the
re uirements associated with the sign may cause damage to property,
animals and people.
Obligation to restore the prote tions removed
This sign is used to highlight the obligation to restore the protections
removed during maintenance, repair, cleaning and lubrication operations.
Failure to comply with the re uirements associated with the sign may cause
damage to property, animals and people.
Hooking obligation
This sign is used to highlight the obligation to hook the machine only in the
specific points set up. Failure to comply with the re uirements associated
with the sign may cause damage to property, animals and people.
Obligation to read the instru tions
This sign is used to highlight the obligation to read the instructions (use and
maintenance manual, data sheets, etc.), before installation, use or any
other operation to be performed on the machine!

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3.3 Graphical signs and written
warnings
The graphical signs and written warnings present on the machine are
provided below. The signs were inserted in order to warn the operator
against the dangers or residual potential sources of danger. A written
comment explaining the meaning of the sign is present next to each
exclusively graphic sign. Familiarise yourselves with them.
ATTENTION!: La k of knowledge or failure to pay attention to the signs
and warnings may result in personal injury, death and/or damage to the
ma hine or equipment.
3.3.1 Danger graphical signs and written warnings
ig. 3.3-1 - Danger pictograph
This signal highlights the danger (residual risk) deriving from the presence
of voltage.
The sign is placed on the electric control board door.
ig. 3.3-2 - Danger pictograph
This signal highlights the danger (residual risk) of crushing hands and feet.
The sign is placed at the outriggers.
ig. 3.3-3 - Danger pictograph
This signal highlights the danger (residual risk) of burn due to contact with
materials and/or surfaces at high temperatures.
The sign is placed at the endothermic engine silencer.

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3.3.2 Prohibition graphical signs and written
warnings
ig. 3.3-4 - Prohibition pictograph
This sign highlights the prohibition against unauthorised persons to use
the machine.
The sign is placed on the general electric control board.
3.3.3 Obligation graphical signs and written
warnings
ig. 3.3-5 - Obligation pictograph
This sign highlights the obligation to read and understand the operator's
manual before using the machine (failure to follow the instructions may
result in death or serious injury).
The sign is placed near the main control devices, on the machine control
desk.
ig. 3.3-6 - Obligation pictograph
This sign highlights the obligation to lift the machine by means of the
hooks provided on it.
The sign is placed near the machine lifting hooks.
ig. 3.3-7 - Warning pictograph
This sign highlights the points of the machine that must be periodically
lubricated.
The sign is placed near the grease nipples through which manual
lubrication of the machine parts is carried out.

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3.3.4 Location of graphical signs and written
warnings
ig. 3.3-8 - Location of graphical signs and written warnings

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3.4 Physical and intellectual
requirements of qualified
personnel
Qualified personnel must be able to perform the necessary operations,
even physically, and to familiarise themselves with the safety instructions
and regulations. This personnel has been trained to be able to use and
maintain the machine in safe conditions.
ATTENTION!: It is the responsibility of the PRODUCTION MANAGER to
ensure that their personnel fits this professional framework.
ATTENTION!: Qualified personnel annot operate on the ma hine if they
have taken substan es that redu e their rea tion times.
The operator must be in perfe t physi al and psy hologi al ondition to
perform his work.
Qualified personnel must be divided in:
•
Personnel in charge of transport, installation, dismantling and
commissioning;
•
Personnel in charge of tooling;
•
Personnel in charge of maintenance and repair;
•
Personnel in charge of driving.
Each profile is characterised by specific skills described below.
3.5 Personnel in charge of transport,
installation, dismantling and
commissioning
A working group consisting of all persons, internal or external to the
company, must be established and coordinated to perform all tasks
required for carrying out the necessary steps described in the relative
chapters of this manual. All personnel must be coordinated by a person in
charge of operations, so as to act in perfect cooperation and synergy in the
pursuit of the result.
3.6 Personnel in charge of tooling
The personnel in charge of tooling must be able, in addition to tool and
drive the machine:
•
To carry out tests with the latter in order to verify the correctness of
the operation carried out;
•
To identify any malfunctions, which may be the responsibility of
operators who perform maintenance and repair;
•
To train the operators in charge of driving, in regards to the details
concerting tooling;
•
To replace the tools and any other part subject to wear related to the
processing, such as the equipment, which is not part of the routine
maintenance of the machine.
The personnel in charge of tooling must intervene whenever a factor
related to usage has changed.
If adaptation to the new usage factors requires a different machine tooling,
this must be done in cooperation with the manufacturer.

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3.7 Personnel in charge of
routine maintenance and
repairs
The personnel performing this task must be able to:
•
Diagnose the efficiency condition of the machine;
•
Identify any faults;
•
Directly resolve the conditions that led to the error condition,
provided that this is not a problem related to programming or
tooling, in which case the relative personnel in charge will
intervene;
•
Keep the machine efficient by carrying out regular maintenance;
•
Lubricate the machine, when required;
•
Clean the machine, when required.
They must store all tools that allow the adjustment or assembly of all the
guards installed on the machine.
ATTENTION!: Maintenan e te hni ians or repairers, given the parti ular
onditions in whi h the ma hine an be in when their intervention is
required, must have a greater knowledge of the ma hine and of all the
ne essary safety pres riptions. They must safeguard not only themselves,
but all operators who are lo ated within the work environment in whi h
the ma hine is lo ated.
These operators can be divided by specific assignment, in the context of
maintenance operations, according to their role, knowledge, competence
or experience.
PROHIBITION!: Operators in harge of maintenan e must never re eive
help from personnel with different duties or qualifi ations, as the latter
may not have the adequate knowledge to deal with the situation without
ompromising the safety of themselves and others.
OBLIGATION!: If the type of operation involves spe ifi risks, for
example in ase of operations on the ele tri al system, the maintenan e
personnel must be spe ialised in the operation under these spe ifi
situations.
3.8 Personnel in charge of
driving
The machine must be driven by a single operator at a time. The latter
is responsible for the movement of the machine, its positioning and
stabilisation, the movement of the boom and the nozzle during the
concrete spraying operations, and supervise the spraying operations
carried out by the machine; they must also check and use all the
control and warning devices.
Depending on the usage stage, their working position is on the control
desk, from where they can access the main control devices, or on the
sides of the machine by using the remote control pushbutton panel.
The operator must always coordinate with the drivers of the pumps
that feed the machine with the materials to be sprayed, as well as
know the operation of these equipments which the machine must be
connected to in order to operate (refer to the equipment
instructions).
The driver must never operate to perform operations on the machine
other than driving as described below; all maintenance, repair, tooling

Spritzbeton mobile spraying machine
Use and maintenance manual
2 / 148
Code: 561318
Revision: 0.0
Date: 05.11.2018
or operations other than driving are to be considered reserved for the
specific personnel in charge.
PROHIBITION!: Never take personal initiative in order to resolve ma hine
downtimes that are not stri tly related to the driving task.
Never attempt to help the personnel in harge maintenan e or
tooling.
OBLIGATION!: When abnormal operating onditions or malfun tions
o ur on the ma hine, only the personnel in harge of maintenan e an
perform the reset.
3.9 Personnel training
The machine may only be used by qualified personnel who pass the
training period established during the sales contract and as such
authorised for use. In any case, personnel who have not been adequately
instructed on the correct functioning of the machine and of the safety
devices are forbidden to use the machine.
ATTENTION!: The ompany Turbosol Produzione S.r.l. de lines any
responsibility deriving from in orre t operations performed by personnel
not trained on using the ma hine, and from failure to omply with the
general work prote tion safety regulations.
3.1 Personal protective
equipment
All operators in charge of the machine must use the following personal
protective equipment:
•
Suitable protective clothing, with long sleeves fastened with buttons
or velcro, without loose flaps, taking care to avoid:
Using clothes that can get hooked to parts of the machine;
Using ties, scarves or other loose clothing parts;
Wearing rings, watches, cumbersome jewellery that may get
hooked on the machine's part.
•
Sturdy gloves able to protect the operator from any cuts or abrasions,
and/or from contact with materials and hot parts.
•
Safety footwear with anti-friction/slipping sole.
•
Earmuffs or ear protections, during machine operation (spraying
operations).
•
Safety goggles when performing spraying, maintenance, tooling and
adjustment operations.
Table of contents
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