Turbosol UNI 30 E User manual

Serial number
READ THIS MANUAL CAREFULLY BEFORE USING THE MACHINE.
THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE KEPT FOR FUTURE REFERENCE
UNTIL THE MACHINE IS DISPOSED OF
USE AND MAINTENANCE MANUAL
UNI 30 E
17261 - 561.228
EN IT
ORIGINALI

INDEX
THIS MANUAL IS PROPERTY OF - ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN
1 CE DECLARATION .................................................................................................................................................1
1.1 CE DECLARATION OF CONFORMITY ...........................................................................................................1
2 GENERAL INFORMATION......................................................................................................................................1
2.1 IMPORTANCE OF THE MANUAL.................................................................................................................... 1
2.2 ABBREVIATIONS ............................................................................................................................................1
2.3 INFORMATION FOR CONSULTING THE MANUAL........................................................................................1
2.4 DESCRIPTION OF THE SYMBOLS.................................................................................................................1
2.5 MACHINE OFF.................................................................................................................................................2
2.6 GENERAL AND CONTACT INFORMATION....................................................................................................3
3 TECHNICAL DESCRIPTION ...................................................................................................................................1
3.1 NAME OF MACHINE........................................................................................................................................1
3.2 DIMENSIONS OF MACHINE ...........................................................................................................................2
3.3 TECHNICAL DATA ..........................................................................................................................................2
3.4 INTENDED USES ............................................................................................................................................3
3.5 PRODUCTS USED FOR WORKING ...............................................................................................................3
3.6 NAME OF THE COMPONENTS ......................................................................................................................4
4 TRANSPORT AND HANDLING...............................................................................................................................1
4.1 LIFTING ...........................................................................................................................................................1
5 INSTALLATION ....................................................................................................................................................... 1
5.1 POSITIONING THE MACHINE ........................................................................................................................1
5.2 PIPING .............................................................................................................................................................1
5.3 FITTINGS .........................................................................................................................................................2
5.4 CONNECTIONS...............................................................................................................................................3
6 SAFETY ................................................................................................................................................................... 1
6.1 SAFETY DEVICES USED................................................................................................................................1
6.2 SAFETY SIGNS ...............................................................................................................................................2
6.3 INDIVIDUAL PROTECTION DEVICES ............................................................................................................4
6.4 RESIDUAL RISKS............................................................................................................................................4
6.5 SAFETY RECOMMENDATIONS .....................................................................................................................5
7 USE AND OPERATION ...........................................................................................................................................1
7.1 OPERATING PRINCIPLE ................................................................................................................................1
7.2 PUMPABLE MATERIALS.................................................................................................................................1
7.3 CHECKS BEFORE START-UP........................................................................................................................2
7.4 CONTROLS ..................................................................................................................................................... 5
7.5 EMERGENCY STOP........................................................................................................................................5
7.6 STARTING THE MACHINE..............................................................................................................................6
7.7 LOADING THE MATERIAL ..............................................................................................................................8
7.8 MACHINE SWITCH-OFF ...............................................................................................................................10

INDEX
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7.9 CLEANING THE MACHINE ...........................................................................................................................12
7.10 IMPORTANT WARNING..............................................................................................................................14
8 MAINTENANCE.......................................................................................................................................................1
8.1 TO BE CARRIED OUT BY OPERATOR ..........................................................................................................1
8.2 A CURA DEL PERSONALE ABILITATO..........................................................................................................3
9 SCRAPPING ............................................................................................................................................................1
9.1 GENERAL RECOMMENDATIONS .................................................................................................................. 1
10 TROUBLESHOOTING.............................................................................................................................................1
10.1 INCORRECT MIXTURE .................................................................................................................................1
10.2 OPERATOR INTERVENTION........................................................................................................................3
11 RESPONSIBILITY OF THE OPERATOR ................................................................................................................1
11.1 RESPONSIBILITY..........................................................................................................................................1
11.2 WARRANTY...................................................................................................................................................1

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1.1 CE DECLARATION OF CONFORMITY
An original copy of the CE Declaration of Conformity is supplied separately from the manual.

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2.1 IMPORTANCE OF THE MANUAL
This "Use and Maintenance Manual" has been drawn up following the guidelines envisioned in the relevant European
Directives in order to guarantee simple and full understanding of the subjects by the operators authorised to operate
and perform maintenance on the machine in question. The manufacturer has prepared this manual with the greatest
care. However, should any operators find any part of the manual difficult to understand, they should contact the
manufacturer immediately and request explanations and/or further information in order to avoid misunderstandings
that might compromise the user's safety. Before using the machine, authorised operators must read and understand
this "Use and Maintenance Manual" in every part and strictly follow the Standards herein, in order to ensure their own
safety and that of others, to make the machine work at its full potential and to ensure a long-lasting and efficient
service life to all the machine parts. This manual should be safely stored and kept close to the machine at all times for
immediate consultation by operators.
Only specifically trained and authorised staff can operate and perform maintenance on the machine.
Operators must follow all the instructions regarding the prevention of accidents and the regulations on workplace safety in force
in the country of use.
The Manufacturer shall not be responsible for any damages resulting from changes made to the machine and/or from
unauthorized tampering.
It is recommended to make a note of the machine serial number on the cover of this manual. This number must always be
presented when requesting after-sales assistance or spare parts.
This manual reflects the latest information available at the time of marketing the machine and should not be considered
inadequate only because it may be successively updated on the basis of newly acquired information.
Reprinting or reproducing this manual, in whole or in part, is not allowed unless authorized by ourselves in writing.
THE MANUFACTURER DECLINES ANY RESPONSIBILITY FOR DAMAGES TO PERSONS, ANIMALS OR PROPERTY
CAUSED BY FAILURE TO OBSERVE THE STANDARDS AND RECOMMENDATIONS CONTAINED HEREIN.
2.2 ABBREVIATIONS
ca. About min Minutes
chap. Chapter N. Number
IPD Individual protection devices page Page
RIGHT Right par. Paragraph
h Hours pos. Position
EN European Norm REF. Reference
E.g. Example s Seconds
FIG. Figure/s LEFT Left
max. Maximum TAB. Table
min. Minimum s. See
TAB.01
2.3 INFORMATION FOR CONSULTING THE MANUAL
Boldface
Highlights important parts in the text.
The general danger system and the test in upper-case, calls the attention of the operator regarding the warnings given in this
manual
2.4 DESCRIPTION OF THE SYMBOLS
Information and recommendations that are particularly important are indicated in this manual by the following symbols:

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ATTENTION: this symbol indicates safety regulations regarding the operator.
PRECAUTION: this symbol indicates the possibility of causing damage to the machine and/or its parts.
DANGER: this symbol indicates the presence of electrical energy.
IMPORTANT NOTE: this symbol supplies useful information.
2.5 MACHINE OFF
Before performing any type of maintenance and/or adjustment on the machine it is mandatory to isolate all power supply
sources. Make sure that the machine is effectively off and cannot start-up unexpectedly. Take the by-pass lever to the vertical
position (FIG.01-REF.1), make sure that the manometer indicates a pressure of "0" zero bar (FIG.01-REF.2), take the master
switch to the "0" position (FIG.02-REF.1) and ensure that the electric power supply cable is disconnected from the mains
socket and positioned near to the machine).
2
1
1
2
2
FIG.01 FIG.02

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2.6 GENERAL AND CONTACT INFORMATION
The conveyors and UNI 30 E mortar sprayers can be supplied with different set-ups and with different accessories, therefore
not all components described in this manual are necessarily mounted on your machine.
The Customer Service department of Turbosol Produzione S.p.A. will be glad to provide any information you may need.
Turbosol Produzione S.p.A.
Via Volta, 1
31030 Pero di Breda di Piave (TV) - ITALIA
Tel. +39 - 0422 - 90.2.51
Fax +39 - 0422 - 90.44.08
website: www.turbosol.it
e-mail: [email protected]
TURBOSOL MACHINES
They are the result of years of experience and constant research. The "know how" acquired in this way, along with great
attention to quality, constitutes the fundamental guarantee for the manufacturing of machines with long duration, great reliability
and reduced management costs.
MAINTENANCE AND CARE
Proper maintenance and care are essential for the machine to work as designed. It is therefore extremely important that users
respect the recommended maintenance intervals and carry out any maintenance required, both to keep the machine in perfect
running order and to preserve the validity of the warranty.
SAFETY
All service staff must be informed of the Safety Standards. The general Standards relative to safety and accident prevention
envisioned by local legislation must also be complied with.
OPERATOR TRAINING
The operator must receive specific training for the correct use of the machine.
Turbosol periodically carries out training courses, also on specific request of the customer.
TURBOSOL SERVICE
Please contact your TURBOSOL dealer for any request regarding machine malfunctions or requests for spare parts.
Turbosol Produzione S.p.A. reserves the right to make any technical modification for machine improvement, even if not
contemplated in this manual. Some drawings and representations may be indicative.

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3.1 NAME OF MACHINE
CE mark plate
123
kg
FIG.03
(1) = Machine series:
(2) = Machine model:
(3) = Machine serial number.
Position of the CE mark plate
The CE mark plate (FIG. 04-REF. 1) is affixed to the machine's bodywork.
Position of the machine serial number.
The machine's serial number (FIG.05-REF.1) is punched onto the machine frame and onto the body of the reducer inside the
bodywork.

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1
FIG.04 FIG.05
3.2 DIMENSIONS OF MACHINE
The maximum dimensions and gross weight (in working conditions) of the machine in Italy set-up are stated.
Depending on the set-up for the various markets, the data given may vary for the optionals and accessories mounted
VERSION LENGTH WIDTH HEIGHT WEIGHT
ES 2.000 mm 1.500 mm 1.100 mm 660 kg
EMF 2.000 mm 1.500 mm 1.600 mm 830 kg
TAB.03
3.3 TECHNICAL DATA
Mortar pump pressure (indicative) bar 30
Power supply voltage V 400
Power supply frequency Hz 50
Mortar pump electric motor power kW 5.5
Mixer electric motor power (EMF version) kW 1.5
Vibrator power kW 0.11
Absorbed current A 12
Number of starts/hour maximum n 24
Compressor maximum pressure valve bar 6.5
Pressure switch calibration pressure minimum
maximum bar 2 4
Hopper capacity l 200
Mixer capacity l 180

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Useful distance (indicative) m 200*
Useful height (indicative) m 60
Material flow rubber pipe **
1st tract
Intermediate tracts
Terminal
mm
∅50 x 69**
∅50 x 66
∅40 x 53
Particle size that can be transported mm 0 - 8
Work environment temperature °C 0 / +35
Maximum height above sea level of the place of installation without sensitive reduction of
the power m 1000
Guaranteed sound power level LwA dB 110 ***
TAB.02
* maximum distance and height cannot be reached at the same time.
** only use specific pipes for this machine.
*** The operator must use Individual Protection Devices (IPD) for hearing.
3.4 INTENDED USES
The machine has been designed and built for the following use:
FIELD OF USE: construction sector.
DECLARED USE: conveying and spraying plasters.
3.5 PRODUCTS USED FOR WORKING
Cement-based common or ready-mixed mortars, special insulating mortars, refractory mortars.
Cement or anhydride- based self-levelling screeds, grouts and concretes.

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3.6 NAME OF THE COMPONENTS
FIG.06 shows and names the components that make up the machine in the most complete version EMF.
5
4
16
6
17
10
11
12
13 14 15
9
7
8
1
3
2
FIG.06
KEY:
1) Bodywork
2) Electric vibrator
3) Vibrating sieve
4) Hopper
5) Mixer device
6) Mixer

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7) Pumping unit
8) Spray gun
9) Compressor
10) Speed change
11) Reducer unit
12) Safety lever (pumping block)
13) Electric control board
14) Electric engine
15) Suspension bar
16) Hopper safety grill
17) Mixer safety grill

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4.1 LIFTING
The machine has three attachment points for lifting using a crane.
- Check that the machine is off and there are no pipes connected.
- Check that the bodywork is closed using the relevant hooks and the safety screw that blocks the bodywork (FIG.07-REF.1) is
regularly fixed.
- Lift the suspension bar and position the hole facing upwards.
- Hitch the ropes to the handles and to the suspension bar hole.
1
FIG.07 FIG.08
When handling the machine using a crane, the Safety Standards must be complied with that rule lifting
operations and the relative equipment.
Use two type-approved ropes for lifting 2,000 kg with length of:
- 1.00 mt. ropes hitched to handles;
- 1.30 mt. rope hitched to suspension bar.
Make sure the area is clear of any bystanders before lifting the machine.
Do not stand under suspended load.
To prevent damage to the machine, do not lift or lower it with abrupt movements.
Do not change the lifting hook's anchoring point.
Do not push the machine.
Lifting should be carried out in strict compliance with all Standards in force regarding lifting, and the equipment used
must be in good working order and also comply with regulations.
The lifting apparatus must be operated by specifically trained and authorised staff.

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5.1 POSITIONING THE MACHINE
Place the machine in a horizontal position; the maximum allowed gradient is 5°, both lengthwise and crosswise (FIG. 09).
140 cm140 cm
120 cm120 cm
FIG.09 FIG.10
The machine must be positioned in the point of the worksite that allows the pipes and hoses to their full extension.
- Make sure that the machine rests on the bracket positioned under the hopper.
Be sure to leave a passageway all around the machine (FIG.10) clear of any obstacles and with no holes or
hazardous projections.
5.2 PIPING
Lay out the piping optimising their length (to reduce transport time and limit wear) and make sure the pipes are in good
condition.
Use only original pipes and fittings.
The pipes must be fitted by TURBOSOL PRODUZIONE S.p.A. or by companies expressly authorised by
TURBOSOL.
TURBOSOL PRODUZIONE S.p.A. shall not be held responsible for injury/damage to persons or property caused
by using non-original piping or fittings.

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Piping anchorage
The line must be fixed appropriately: use the supplied pipe clamps to fix the vertical tracts and to arrive at the surface.
Make sure that the air piping has no narrowing in the fixing points. This piping must be fixed separately to the mortar pipe.
Check that the mortar pipe fittings and the air pipe are perfectly blocked.
Make sure that the mortar pipe is well anchored to the goods so that it does not undergo damaging swaying with the pumping
action.
FIG.11
5.3 FITTINGS
Always make sure the fittings are clean and in good working order.
Camlock Fittings
When connecting the pieces of pipe, check that the rubber gasket is present (FIG.12-REF.1), tighten the lever completely
(FIG.13-REF.1).

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1
1
FIG.12 FIG.13
The pipes must be connected to each other with the longest pieces (20 mt) connected to the machine and so
on until the shortest pieces are connected to the gun.
5.4 CONNECTIONS
The machine must never operate if the rubber pipe is not connected to the flow connector of the machine and to
the gun.
PIPING
Connect the various pieces of material pipe to the pump unit (FIG.14-REF.1) and the air pipe to the quick-release coupling of
the air unit (FIG.15-REF.2).
Then connect the gun to the end part of the material pipe (FIG.15-REF.3), connect the air pipe (FIG.15-REF.1) tightening the
fittings well.

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1
3
2
1
FIG.14 FIG.15
In the EMF version, connect the water pipe to the outlet connection (FIG.17-REF.1).
1
1
2
FIG.16 FIG.17

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ELECTRIC CONNECTION
Connect the machine to the site electric control board with a neoprene cable (anti-wear rubber) marked H07RN-F, with
minimum section:
4 x 4 mm. for distance up to 20 m;
4 x 6 mm. for distance up to 50 m;
4 x 10 mm. for distance up to 100 m;
The use of an electric cable with unsuitable section jeopardises the functioning of the machine.
The site electric control board must have:
• a minimum power of 15 kW,
• suitable earthing,
• 35 A fuses (type aM),
• high-sensitivity differentials (from 30 mA),
• it must always be in compliance with national Standards in force.
Do not use the same power supply cable for the machine and for the concrete mixer.
Insert the vibrating sieve plug into the corresponding socket positioned on the electric control board (FIG.16-REF.1).
Insert the power supply cable plug into the corresponding socket positioned on the electric control board (FIG.16-REF.2).

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6.1 SAFETY DEVICES USED
SAFETY VALVE
The air plant is protected from over-pressures by a safety valve positioned on the frame near to the accumulator.
PROTECTION GRILL ON MIXER
On the top of the mixer opening find a hinged grill with square mesh with opening of 58 mm (it has not been possible to satisfy
that envisioned by EN 294:19983). It is used to prevent contact with the dangerous area of the inside of the mixer. The grill can
only be opened by acting on the lock screws.
MIXER GRILL SAFETY SENSOR
The magnet is inserted on the grill that makes the respective sensor intervene, which is positioned outside the mixer body.
During functioning, the machine stops if the grill is removed accidentally.
PROTECTION GRILL ON HOPPER.
A hinged grill is positioned on the hopper composed of round bars with diameter of 10mm and span 36mm.
It is used to prevent contact with the mixing device in the dangerous area inside the hopper.
HOPPER GRILL SAFETY SENSOR
The hinged hopper grill also has a lever externally that makes the respective sensor intervene, which is positioned outside of
the hopper body.
During functioning, the machine stops if the grill is raised accidentally.
MORTAR PUMP OVERPRESSURE SAFETY DEVICE
If an overpressure condition of the mortar pump should occur, the mechanical "spring drivers" device starts-up, which
disconnects the pump itself.
MOTOR MOBILE BODYWORK
The mobile bodywork that covers all of the motor compartment is hinged and blocked by a screw and protects from contact with
hot parts.
PRESSURE MANOMETER INSIDE THE MORTAR PUMP
The manometer is positioned on the flow collector and is used to inform the operator of the presence of pressure inside the
tank body and material conveying pipes.
MUSHROOM-SHAPED EMERGENCY BUTTON
Two mushroom-shaped buttons are mounted on the sides of the bodywork, which allow to stop the machine immediately in
emergency situations.
IT IS PROHIBITED TO TAMPER WITH, EXCLUDE AND/OR REMOVE ANY SAFETY DEVICES FROM THE MACHINE.
IT IS PROHIBITED TO REPLACE ANY SAFETY DEVICES OR COMPONENTS OF A SAFETY DEVICE WITH NON-
ORIGINAL SPARE PARTS.
IT IS MANDATORY TO CONSTANTLY CHECK THE GOOD WORKING ORDER OF ALL THE SAFETY DEVICES
INSTALLED ON THE MACHINE.
IT IS MANDATORY TO REPLACE ANY MALFUNCTIONING OR DAMAGED SAFETY DEVICES IMMEDIATELY.