turck CMVT Series User manual

Your Global Automation Partner
Instructions for Use
CMVT…
Condition Monitoring
Sensors with IO-Link

2Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com

V01.01 | 2022/03 3
Contents
1 About these instructions................................................................................................................... 5
1.1 Target groups................................................................................................................... 5
1.2 Explanation of symbols used ........................................................................................ 5
1.3 Other documents ............................................................................................................ 5
1.4 Feedback about these instructions.............................................................................. 5
2 Notes on the product......................................................................................................................... 6
2.1 Product identification..................................................................................................... 6
2.2 Scope of delivery ............................................................................................................. 6
2.3 Turck service.....................................................................................................................6
3 For your safety .................................................................................................................................... 7
3.1 Intended use..................................................................................................................... 7
3.2 Obvious misuse................................................................................................................ 7
3.3 General safety instructions............................................................................................ 7
4 Product description............................................................................................................................ 8
4.1 Device overview .............................................................................................................. 8
4.1.1 Indication elements ........................................................................................................................ 8
4.2 Properties and features.................................................................................................. 8
4.3 Operating principle......................................................................................................... 9
4.4 Functions and operating modes ..................................................................................9
4.4.1 IO-Link mode..................................................................................................................................... 9
4.4.2 SIO mode (standard I/O mode)................................................................................................... 9
4.4.3 Measurement axes ..........................................................................................................................9
4.4.4 Temperature measurement.......................................................................................................10
4.5 Technical accessories....................................................................................................11
5 Installing.............................................................................................................................................13
6 Connection.........................................................................................................................................14
6.1 Wiring diagram ..............................................................................................................14
7 Commissioning .................................................................................................................................15
8 Operation ...........................................................................................................................................16
8.1 LED display .....................................................................................................................16
9 Setting ................................................................................................................................................17
9.1 Settable functions and features .................................................................................17
9.2 Setting via FDT/IODD....................................................................................................19
9.3 Setting and visualization with the Turck Vibration Monitor ................................19
9.3.1 IO-Link master – opening the web server.............................................................................20
9.3.2 Reading in IODD in the web server .........................................................................................20
9.3.3 Turck Vibration Monitor – overview........................................................................................22
10 Troubleshooting ...............................................................................................................................23

Contents
4Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
11 Maintenance......................................................................................................................................24
12 Repair..................................................................................................................................................24
12.1 Returning devices..........................................................................................................24
13 Disposal ..............................................................................................................................................24
14 Technical data ...................................................................................................................................25
15 Turck subsidiaries – contact information.....................................................................................27

V01.01 | 2022/03 5
1 About these instructions
These instructions for use describe the structure, functions and the use of the product and will
help you to operate the product as intended. Read these instructions carefully before using the
product. This is to avoid possible damage to persons, property or the device. Retain the instruc-
tions for future use during the service life of the product. If the product is passed on, pass on
these instructions as well.
1.1 Target groups
These instructions are aimed at qualified personal and must be carefully read by anyone
mounting, commissioning, operating, maintaining, dismantling or disposing of the device.
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe
injury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Other documents
Besides this document, the following material can be found on the Internet at www.turck.com:
nData sheet
nCommissioning manual IO-Link devices
nIO-Link parameters manual
nDeclarations of conformity (current versions)
1.4 Feedback about these instructions
We make every effort to ensure that these instructions are as informative and as clear as pos-
sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [email protected].

Notes on the Product
Turck service
6Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
2 Notes on the product
2.1 Product identification
These instructions apply to the following condition monitoring sensors:
IOL X3 Electrical version –
Number of LEDs
X3 3 × LED
Output
IOL IO-Link interface
QR20 Design –
Design
QR20 Rectangular,
height 20 mm
H1141 Electrical connection
Electrical connection
H1141 M12 × 1 receptacle, 4-pin,
straight
0.3-RS4 30 cm cable,
M12 × 1 receptacle, 4-pin,
straight
CM VT Functional principle –
Detection type
VVibration
TTemperature
Condition Monitoring Sensors
CM VT – QR20 – IOL X3 – H1 1 4 1
2.2 Scope of delivery
The scope of delivery includes:
nCondition monitoring sensor
nQuick Start Guide
2.3 Turck service
Turck supports you with your projects, from initial analysis to the commissioning of your applic-
ation. The Turck product database under www.turck.com contains software tools for program-
ming, configuration or commissioning, data sheets and CAD files in numerous export formats.
The contact details of Turck subsidiaries worldwide can be found on p. [}27].

V01.01 | 2022/03 7
3 For your safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
3.1 Intended use
The condition monitoring sensors of the CMVT-QR20-IOL… series monitor the temperature and
vibration of machines.
The process values are output by the device via IO-Link.
The devices also indicate via switching outputs any vibration speeds above the permissible
limits. The devices are designed for condition monitoring or for predictive maintenance tasks.
The devices may only be used as described in these instructions. Any other use is not in accord-
ance with the intended use. Turck accepts no liability for any resulting damage.
3.2 Obvious misuse
nThe devices are not safety components and must not be used for personal or property
protection.
3.3 General safety instructions
nThe device meets the EMC requirements for industrial areas. When used in residential areas,
take measures to avoid radio interference.
nThe device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
nThe device may only be used in accordance with applicable national and international
regulations, standards and laws.
nOnly operate the device within the limits stated in the technical specifications.

Product description
Properties and features
8Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4 Product description
The condition monitoring sensors are provided with a 4-pin M12 connector or with a 30 cm
cable and a 4-pin M12 connector for connecting the sensor cable. The housing is made from
plastic and is a fully potted and sealed unit with protection to IP68/IP69K.
The device functions can be set via IO-Link.
4.1 Device overview
mm [Inch]
20 [0.79]
Ø 5.5 [0.22]
LED (3×)
21.5 [0.85]
71.6 [2.82]
42.5
[1.67]
52
[2.05]
62.6
[2.46]
Fig.1: Dimensions CMVT…-H1141
mm [Inch]
14
LED (3×)
Ø 5.5 [0.22]
42.5
[1.67]
52
[2.05]
62.6
[2.46]
20 [0.79]
M12 × 1
21.5 [0.85]
71.6 [2.82] L
Fig.2: Dimensions CMVT…-0.3-RS4
4.1.1 Indication elements
The devices are provided with one green and two yellow LEDs. The green LED indicates the
operating voltage and the device status. The yellow LEDs indicate the switching status of the
switching outputs. Each switching output is assigned a yellow LED.
4.2 Properties and features
nAcceleration and speed output as RMS (effective) or peak-to-peak value
nAcceleration measuring range from 0…16g on three axes
nTemperature measurement from -40…+85°C, resolution 0.1°C
nProtection type IP68/IP69K
nCommunication via IO-Link
nTwo configurable switching outputs (PNP/NPN)

V01.01 | 2022/03 9
4.3 Operating principle
The condition monitoring sensors use an acceleration measuring cell with capacitive measure-
ment. The monitoring of vibrations and oscillations makes it possible to detect deviations early
on and take countermeasures. The process value is transferred to the controller via IO-Link for
monitoring. It is also possible to use switching outputs to signal specific limit value violations.
Temperature measurement
The temperature is measured by means of an integrated temperature measurement cell. The
temperature measured can deviate from the ambient temperature due to different electrical
operating conditions in the sensor.
4.4 Functions and operating modes
The devices are provided with an IO-Link interface and can be set via an IO-Link master or an
FDT frame (e.g. PACTware).
4.4.1 IO-Link mode
The devices must be connected to an IO-Link master for operation in IO-Link mode. If the port is
configured in IOL mode, bidirectional IO-Link communication is provided between the IO-Link
master and the device. For this the device is integrated in the controller level via an IO-Link
master. The communication parameters are exchanged first of all; the cyclic data exchange of
the process data (process data objects) then starts.
4.4.2 SIO mode (standard I/O mode)
In standard I/O mode no IO-Link communication takes place between the device and the mas-
ter. The device only transfers the switching state of its binary outputs and can also be run via a
fieldbus device or controller with digital PNP or NPN inputs. An IO-Link master is not required
for operation.
The device parameters can be set via IO-Link and then operated at the digital inputs with the
appropriate settings in SIO mode. Not all functions and properties of the device can be used in
SIO mode.
4.4.3 Measurement axes
The devices are provided with the following three measurement axes. 16-bit telegrams, repres-
enting vibration acceleration or vibration speed depending on the configuration, are output via
IO-Link for each measurement axis. The vibration acceleration or vibration speed can be output
as an RMS value or a peak-to-peak value. The vector sum is also output as a 16-bit telegram.
Z
Y
X
Z
Y
X
Fig.3: CMVT-QR20-IOLX3-H1141 –
measurement axes
Fig.4: CMVT-QR20-IOLX3-RS4 –
measurement axes

Product description
Functions and operating modes
10 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4.4.4 Temperature measurement
The condition monitoring sensors can output the temperature via acyclic data and cyclic data
(16-bit telegrams). The measurement range is -40…+85°C with a resolution of 0.1°C. The meas-
urement has an accuracy of ±3°C.

V01.01 | 2022/03 11
4.5 Technical accessories
Dimension drawing Type ID Description
41
24
54
M12 × 1 16
USB-Mini
IN-DC
LED:
CH1 (C/Q)
CH2 (DI/DO)
Error
LED: PWR
USB-2-
IOL-0002
6825482 IO-Link adapter V1.1 with
integrated USB interface
30 [1.18]
19.5 [0.77]
55 [2.17]
44.5 [1.75]
62.5 [2.46]
FEN20-4IOL 6814140 Compact multiprotocol I/O mod-
ule for Ethernet, 4 IO-Link master
channels, protection type IP20
218
230.5
C4C5C6C7
6.3
38.8
60.4
C0C1C2C3
24
30.2
X2
X1
P2
P1
TBEN-
L4-8IOL
6814082 Compact multiprotocol I/O
module for Ethernet, 8IO-Link
master channels, 4 universal
digital PNP channels, 2 A,
channel diagnostics, protection
type IP65/IP67/IP69K
218
230.5
C4C5C6C7
6.3
38.8
60.4
C0C1C2C3
24
30.2
X2
X1
P2
P1
TBEN-
L5-8IOL
6814017 Compact multiprotocol I/O
module for Ethernet, 4IO-Link
master channels, 4 universal
digital PNP channels, 0.5 A,
channel diagnostics, protection
type IP65/IP67/IP69K

Product description
Technical accessories
12 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
Dimension drawing Type ID Description
34.8 [1.37]
Ø 6.3 [0.25]
217.9 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.4 [0.25]
30.2 [1.19]
24 [0.95]
X7XF2 X6 X5 X4
X3XF1 X2 X1 X0
XD2
XD1
TBEN-
LL-8IOL
100003910 Compact multiprotocol I/O
module for Ethernet, 8IO-Link
master channels, 4 universal
digital PNP channels, 2 A,
channel diagnostics, protection
type IP65/IP67/IP69K
132
144.3
32
32
C0C1C2C3
24
17.9
28
X2
X1
P2
P1
ø 4.6
TBEN-
S2-4IOL
6814024 Compact multiprotocol I/O
module for Ethernet, 4IO-Link
master channels, 4 universal
digital PNP channels, 0.5 A,
channel diagnostics, protection
type IP65/IP67/IP69K
42
11.5
ø 15
M12 x 1
L
M12 x 1ø 15
49.5
18.2
RKC4.4T-2-
RSC4.4T/TXL
6625608 Connection cable, M12 female
connector, straight, 4-pin, M12
male connector, straight, 4-pin,
cable length: 2 m, sheathing ma-
terial: PUR, black; cULus ap-
proval; other cable lengths and
types available, see
www.turck.com
42
11.5
ø 15
M12 x 1
L
50
5
RKC4.4T-2/
TXL
6625503 Connection cable, M12 female
connector, straight, 4-pin, cable
length: 2 m, sheathing material:
PVC, black; cULus approval; other
cable lengths and types avail-
able, see www.turck.com
In addition to the above connection cables, Turck also offers other cable types for specific
applications with the correct terminals for the device. More information on this is available
from the Turck product database at www.turck.de/products in the Connectivity area.

V01.01 | 2022/03 13
5 Installing
NOTE
Ensure the rigid installation of the device in order to prevent inaccuracies caused by
vibration. Protective covers can likewise reduce accuracy.
The maximum tightening torque of the screws is 3Nm.
Align one of the three measurement axes of the device to the direction of vibration.
Position the device as close as possible to the vibration source.
Clean the installation surface and the surrounding area.
Position the potted side of the device on an even surface so that the potting compound
is covered.
Fasten the device with two screws.
Z
Y
X
4 mm
3 Nm
4 mm
3 Nm
Z
Y
X
Fig.5: CMVT-QR20-IOLX3-H1141 –
installation and measurement axes
Fig.6: CMVT-QR20-IOLX3-RS4 –
installation and measurement axes

Connection
Wiring diagram
14 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
6 Connection
Connect the female connector of the connection cable to the male connector of the
sensor.
Connect the open end of the connection cable to the power supply and/or processing
units.
6.1 Wiring diagram
4 BK
1 BN3 BU
2 WH
1
4
2
3
+
–
out 2: switch
out 1: switch/IO-Link
Fig.7: Pin assignment Fig.8: Wiring diagram

V01.01 | 2022/03 15
7 Commissioning
After connecting and switching on the power supply, the device is automatically ready for
operation.

Operation
LED display
16 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
8 Operation
8.1 LED display
LED Color Meaning
PWR/IOL Green Device is operational
Green flashing IO-Link communication active
Out1 Yellow Out 1 switching state (configurable)
Out2 Yellow Out 2 switching state (configurable)

V01.01 | 2022/03 17
9 Setting
9.1 Settable functions and features
Parameter Meaning
Reset device The device is restarted. Communication is interrupted momentarily. The meas-
ured maximum vibration values are reset.
Resetting the application The application-specific parameters are reset. Communication is not interrupted.
The sensor is switched to a defined operating state. Identification parameters are
not affected. The measured maximum vibration values are reset.
Restoring the factory setting The factory setting of the device is restored. The device is restarted after the
reset.
Configuring process data The following process data can be set:
nRMS in mm/s
nPeak-to-peak in mm/s
nRMS in g
nPeak-to-peak in g
The values are determined within set time windows and output cyclically. The
maximum value since the power supply was switched on can also be measured.
The maximum values are reset if the power supply is interrupted.
Output 1 The switching outputs can be set either as NO contacts or as NC contacts.
Output 1 configuration The switching outputs can be set for either PNP or NPN operation. PNP is active
by default.
Output 1 function The output can be set as a pre-alarm or warning and as an alarm.
Output 2 The switching outputs can be set either as NO contacts or as NC contacts.
Output 2 configuration The switching outputs can be set for either PNP or NPN operation. PNP is active
by default.
Output 2 function The output can be set as a pre-alarm or warning and as an alarm.

Setting
Settable functions and features
18 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
Parameter Meaning
ISO 10816-3 The precise vibration limit values for industrial machinery are specified in the ISO
10816-3 standard. The vibration limit values are used to assess industrial
machinery with a rated power of ≥15kW and a rated speed of 120…1500rpm.
Different values are given for machines with rigid or flexible mounting supports.
Configurable switching outputs with PNP/NPN logic can indicate values exceed-
ing the limit values defined in ISO 10816-3. The following limit value categories
apply:
nNewly installed machine
nSuitable for continuous operation
nPermissible for short-time operation
nNot permissible
The ISO10816-3 classification consists of four groups of machines and pumps:
nGroup 1: Large machinery with a rated power between 300kW and 50 MW or
an electric motor with ≤ 315mm shaft height
nGroup 2: Medium-sized machinery with a rated power between 15 kW and
300kW or an electric motor with 160mm ≤ 315mm shaft height
nGroup 3: Pumps with a rated power > 15 kW and an external drive
nGroup 4: Pumps with a rated power > 15 kW and an integrated drive
The classification of the machine supports into rigid and flexible systems is due
to the relationship of the natural frequency of the overall machine and support
system as well as the excitation frequency. If the lowest natural frequency of the
overall system is at least 25 % above the excitation frequency, the machine sup-
port is classified as rigid. Flexibly mounted machinery is dampened and more
tolerant of vibration than rigidly mounted machinery, which is not dampened.
The following parameters can be set according to ISO-10816-3 grouping:
nGroup 1 rigid
nGroup 1 flexible
nGroup 2 rigid
nGroup 2 flexible
nGroup 3 rigid
nGroup 3 flexible
nGroup 4 rigid
nGroup 4 flexible
nTemperature
nManual
Manual is used to manually define the limit values for the vibration speed in ms/s
and temperature at which the switching outputs are activated in the event of an
excess value.
Time slots The rms values of the vibration speed, the acceleration or the peak-to-peak
values are determined and output over the set period. The following time win-
dows for calculating the vibration can be defined:
n20ms
n100ms
n250ms
n500ms
n1000ms
Hysteresis The hysteresis window of the switching outputs can be set as a percentage of the
configured threshold value.
Threshold values When setting the limit values for vibration speed and temperature manually, it is
possible to set values for the pre-alarm and warning or alarm for each measure-
ment axis.

V01.01 | 2022/03 19
9.2 Setting via FDT/IODD
The devices can be set via a PC with an FDT frame application (e.g. PACTware). All the required
Turck software components can be downloaded via the Turck Software Manager:
nPACTware
nIODD
nDTM for USB-2-IOL-002 IO-Link adapter
nIODD DTM Configurator
The Turck Software Manager can be downloaded free of charge from www.turck.com.
The USB-2-IOL-002 USB IO-Link adapter (ID 6825482) is required for connecting to the PC.
A 4-pin standard sensor cable (e.g. RKC4.4T-2- RSC4.4T/TXL; ID 6625608) is required for
connecting the sensor to the USB-2-IOL-002 IO IOL-Link adapter.
Further information on setting the devices via IODD with a configuration tool is provided in the
IO-Link commissioning manual.
9.3 Setting and visualization with the Turck Vibration Monitor
The device can be configured and tested via a Turck IO-Link master (e.g. TBEN-S2-4IOL). The
integrated web server of the IO-Link master offers access to all the parameters of the sensor
IODD. An overview of the IO-Link parameters as well as descriptions are provided in the IO-Link
parameter manual. The Turck Vibration Monitor is also available for visualizing process data.
Access to the sensor parameters and the Turck Vibration Monitor requires the connection of a
Turck IO-Link master. The following table shows the firmware version of the IO-Link masters
required for using the Turck Vibration Monitor:
IO-Link master Firmware version
FEN20-4IOL V1.2.0.0
TBEN-L4-8IOL V3.3.2.0
TBEN-L5-8IOL V3.3.2.0
TBEN-LL-8IOL V1.1.1.0
TBEN-S2-4IOL V3.4.1.0
Refer to the instructions for use of the relevant device for information on the Turck IO-Link
masters.
Connect the IO-Link master to the power supply.
Connect the IO-Link master to a PC via the Ethernet interface.
Connect the CMVT… to an IO-Link port of the IO-Link master.
If no IO-Link master is available with the appropriate firmware version, the CMVT… can be set
via the web demo and configuration tool. This requires the use of an IO-Link adapter (e.g.
USB-2-IOL-0002; ID 6825482) for the connection between the PC and the sensor. The above-
mentioned FEN20-4IOL and TBEN… IO-Link masters can also be used with older firmware ver-
sions. The web demo and configuration tool enable access to the sensor via the local web
browser.
The web demo and configuration tool can be downloaded free of charge from
www.turck.com.

Setting
Setting and visualization with the Turck Vibration Monitor
20 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
9.3.1 IO-Link master – opening the web server
In order to open the web server of the IO-Link master, enter the IP address in the address
bar of a local web browser (default: http://192.168.1.254).
A login is required on the IO-Link master in order to edit the settings via the web server and to
call the Turck Vibration Monitor.
Enter the password in the login field on the start screen of the web server. The default
password is “password”.
Click Login.
9.3.2 Reading in IODD in the web server
Set the input port of the IO-Link master as an IO-Link port.
Open the IODD Configurator tab in the web server.
Fig.9: Web server – IODD Configurator