turck PS310 Series User manual

Your Global Automation Partner
Instructions for Use
PS310… | PS510…
Pressure Sensors

2Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com

V01.00 | 2020/01 3
Contents
1 About these Instructions................................................................................................................... 5
1.1 Target groups................................................................................................................... 5
1.2 Explanation of symbols used ........................................................................................ 5
1.3 Other documents ............................................................................................................ 5
1.4 Feedback about these instructions.............................................................................. 5
2 Notes on the Product.........................................................................................................................6
2.1 Product identification..................................................................................................... 6
2.2 Scope of delivery ............................................................................................................. 6
2.3 Legal requirements......................................................................................................... 6
2.4 Manufacturer and service.............................................................................................. 7
3 For Your Safety.................................................................................................................................... 8
3.1 Intended use..................................................................................................................... 8
3.2 Obvious misuse................................................................................................................ 8
3.3 General safety instructions............................................................................................8
4 Product Description ........................................................................................................................... 9
4.1 Device overview .............................................................................................................. 9
4.2 Properties and features.................................................................................................. 9
4.3 Operating and display functions.................................................................................. 9
4.4 Operating principle.......................................................................................................10
4.5 Functions and operating modes ................................................................................10
4.5.1 Setting options ...............................................................................................................................10
4.5.2 Normal operation – Run mode .................................................................................................10
4.5.3 Menu mode......................................................................................................................................10
4.5.4 Programming mode .....................................................................................................................10
4.5.5 Output functions – Switching output ....................................................................................11
4.5.6 Output functions – Analog output..........................................................................................12
4.5.7 IO-Link mode...................................................................................................................................12
4.6 Technical accessories....................................................................................................13
5 Installing.............................................................................................................................................14
6 Connecting ........................................................................................................................................15
6.1 Wiring diagrams ............................................................................................................15
7 Commissioning .................................................................................................................................16
8 Operation ...........................................................................................................................................17
8.1 LED status indications – Operation............................................................................17
8.2 Display indications........................................................................................................17
8.3 Display indications – Diagnostic messages..............................................................18
9 Setting ................................................................................................................................................19
9.1 Setting via touchpads...................................................................................................22
9.1.1 Unlocking the touchpads............................................................................................................22
9.1.2 Locking the touchpads ................................................................................................................22
9.1.3 Setting parameter values via touchpads...............................................................................22
9.1.4 Parameters in the main menu...................................................................................................23
9.1.5 Parameters in the EF submenu (Extended Functions) .....................................................24
9.2 Setting via IO-Link.........................................................................................................26

Contents
4Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
10 Troubleshooting ...............................................................................................................................27
11 Maintenance......................................................................................................................................28
12 Repair..................................................................................................................................................28
12.1 Returning devices..........................................................................................................28
13 Disposal ..............................................................................................................................................28
14 Technical Data...................................................................................................................................29

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1 About these Instructions
These operating instructions describe the structure, functions and the use of the product and
will help you to operate the product as intended. Read these instructions carefully before using
the product. This is to avoid possible damage to persons, property or the device. Retain the in-
structions for future use during the service life of the product. If the product is passed on, pass
on these instructions as well.
1.1 Target groups
These instructions are aimed a qualified personal and must be carefully read by anyone
mounting, commissioning, operating, maintaining, dismantling or disposing of the device.
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe in-
jury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Other documents
Besides this document the following material can be found on the Internet at www.turck.com:
nData sheet
nQuick-Start Guide
nIO-Link parameters manual
nCommissioning manual IO-Link devices
1.4 Feedback about these instructions
We make every effort to ensure that these instructions are as informative and as clear as pos-
sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [email protected].

Notes on the Product
Legal requirements
6Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
2 Notes on the Product
2.1 Product identification
XSpecial version
Special version
XPeak pressure aperture
PS 310 – 1V – 03 – LI2UPN 8 – H1 1 4 1
PS 310 Measuring cell –
Measuring cell
310 Ceramic measuring cell
510 Metal measuring cell
Functional principle
PS Pressure sensor
1V Measuring range –
Measuring range
Ceramic measuring cell
OV -1 … 0 bar
1V -1 … 1 bar
10 … 1 bar
1A 0 … 1 bar absolute
2.5V -1 … 2.5 bar
2.5 0 … 2.5 bar
2.5A 0 … 2.5 bar absolute
Metal measuring cell
10V -1 … 10 bar
10 0 … 10 bar
10A 0 … 10 bar absolute
16 V -1 … 16 bar
16A 0 … 16 bar absolute
25V -1 … 25 bar
25A 0 … 25 bar absolute
40V -1 … 40 bar
100 0 … 100 bar
250 0 … 250 bar
400 0 … 400 bar
600 0 … 600 bar
03 Mechanical version –
Mechanical version
01 G1/4" female thread
02 1/4"-18NPT female thread
03 1/4"-18NPT male thread
04 G1/4" male thread
05 7/16" UNF male thread
08 G1/2" manometer
LI2UPN 8 Electrical version /
Operating voltage
818...30 VPC
Output function
2UPN 2 switching outputs/
IO-Link
LI2UPN Current and
switching output/
IO-Link
H1 1 4 1 Electrical connection:
connector /
Assignment
1Standard assignment
Number of contacts
44 Contacts
Alignment
1Straight
Design
H1 Connector
M12 × 1
2.2 Scope of delivery
The scope of delivery includes:
nPressure sensor
nQuick-Start Guide
2.3 Legal requirements
The device is subject to the following EC directives:
n2014/30/EU (electromagnetic compatibility)
n2011/65/EU (RoHS Directive)

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2.4 Manufacturer and service
Hans Turck GmbH & Co. KG
Witzlebenstraße 7
45472 Mülheim an der Ruhr
Germany
Turck supports you with your projects, from initial analysis to the commissioning of your applic-
ation. The Turck product database contains software tools for programming, configuration or
commissioning, data sheets and CAD files in numerous export formats. You can access the
product database at the following address: www.turck.de/products
For further inquiries in Germany contact the Sales and Service Team on:
nSales: [phone]
nTechnology: [phone]
Outside Germany, please contact your local Turck representative.

For Your Safety
General safety instructions
8Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
3 For Your Safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
3.1 Intended use
The devices are intended for use in the industrial sector.
The pressure sensors of the PS series monitor media belonging to fluid group 2 and show the
measured values in a display. The sensors are vacuum-tight.
The devices may only be used as described in these instructions. Any other use is not in accord-
ance with the intended use. Turck accepts no liability for any resulting damage.
3.2 Obvious misuse
nThe devices are not safety components and must not be used for personal or property pro-
tection.
3.3 General safety instructions
nThe device only meets the EMC requirements for industrial areas and is not suitable for use
in residential areas.
nThe device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
nThe device may only be used in accordance with applicable national and international regu-
lations, standards and laws.
nThe maximum permissible overpressure must not be exceeded.

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4 Product Description
The pressure sensors of the PS+ series are contained in a metal housing with a display and are
available with different process connections. The housing can also be aligned and fastened as
required after mounting. All devices are provided with a metal-bodied M12 connector for con-
necting the sensor cable.
The devices can be set via the touchpads, FDT/DTM or IO-Link. The measured pressure can be
displayed in bar, psi, kPa, MPa and in ten other units of pressure (Ud1...Ud10).
Devices with the following output functions are available for selection:
nPS…2UPN8…: Two switching outputs (PNP/NPN)
nPS…LI2UPN8…: One switching output (PNP/NPN) as well as one switching output (PNP/
NPN) or one analog output (adjustable as current or voltage output)
4.1 Device overview
24
91.5 [3.60]
ø 38 [1.50]
Electrical Connection
Process Connection L
55.1 [2.17]
12.2 [0.48]
Fig.1: Dimensions in mm [inch]
4.2 Properties and features
nPressure monitoring of fluid group 2
nIO-Link 1.1
nAutomatic signal detection
nUp to 7-fold overpressure resistance
nProtection types IP6K6K, IP6K7, IP6K9K
n180° invertible multi-color display
nRotatable sensor body
nStainless steel housing 1.4305 (AISI 303) or 1.4404 (316 L)
nElectronic output:
– 1 PNP/NPN output + 1 analog or PNP/NPN output
– 2 PNP/NPN outputs
4.3 Operating and display functions
The front of the device is provided with three touchpads [ENTER], [MODE] and [SET], a 4-digit
12-segment multicolor display and status LEDs. This enables the user to set all essential func-
tions and properties directly on the device and read the actual process values and taught
switch points.

Product Description
Functions and operating modes
10 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4.4 Operating principle
The pressure sensors of the PS310 series operate with ceramic measuring cells. The pressure ex-
erted on the ceramic carrier generates a signal proportional to the pressure, which is then elec-
tronically processed. Depending on the sensor version, the processed signal is converted either
into a switching or an analog output with an accuracy of 0.5% of full scale.
The pressure sensors of the PS510 series operate with fully welded metal measuring cells. The
pressure exerted on the metal carrier material generates a signal proportional to the pressure,
which is then electronically processed. Depending on the sensor version, the processed signal
is converted either into a switching or an analog output with an accuracy of 0.25% of full scale.
4.5 Functions and operating modes
The sensors of the PS series monitor media belonging to fluid group 2 and show the measured
values in a display.
The device parameters can be set via IO-Link and with the touchpads. A window function and a
hysteresis function can be set for the switching outputs. The measuring range of the analog
output can be defined as required. The measured pressure is displayed in bar, psi, kPa, MPa and
10 other units of pressure (Ud1...Ud10).
Type Output
PS…2UPN8… Two switching outputs (PNP/NPN)
PS…LI2UPN8… One switching output (PNP/NPN) as well as one switching output
(PNP/NPN) or one analog output (adjustable as current or voltage out-
put)
4.5.1 Setting options
The devices offer three setting options:
nSetting via IO-Link
nSetting via the touchpads
nSetting via FDT/DTM
4.5.2 Normal operation – Run mode
The sensor detects the system pressures and shows the measured process values according to
the preset switching and analog behavior. The display indicates the system pressure present,
the selected unit and the status of the switching outputs present.
4.5.3 Menu mode
Pressing the [MODE] touchpad switches the display to Menu mode. In this mode all parameters
and the associated values can be read. A short press of the [SET] touchpad displays the values
of a parameter.
4.5.4 Programming mode
Programming mode enables the setting of all adjustable parameter values. A short press of the
[SET] touchpad displays the values of a parameter.

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4.5.5 Output functions – Switching output
A window function and a hysteresis function can be set for the switching outputs.
Window function
The window function is used to teach a switching range in which the switching output takes on
a defined switching state. The switching range is defined by an upper and lower limit value. The
minimum distance between the limit values is 0.5 % of the nominal pressure range. If the upper
limit value is changed, the lower limit value is automatically adjusted.
P
FH
1
FL
t
0
1
0
Fno
Fnc
Gutbereich
acceptable range
Fig.2: Behavior of the switching output (window function)
Hysteresis function
The hysteresis function ensures a stable switching state that is not affected by system-related
pressure fluctuations and the adjusted setpoint. The switching range is defined with a switch
point and a reset point. The minimum hysteresis is 0.5% of the nominal pressure range. If the
switch point is changed, the reset point is automatically adjusted.
P
SP
1
rSP
t
0
1
0
Hno
Hnc
Hysterese
hysteresis
Fig.3: Behavior of the switching output – Hysteresis function

Product Description
Functions and operating modes
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4.5.6 Output functions – Analog output
The analog output of the PS…LI2UPN8 sensors can be set as either a current or voltage output.
The measuring range is freely definable.
Current output
In the defined measuring range between ASP (analog start point) and AEP (analog end point),
the output signal is between 4 and 20 mA or between 0 and 20mA. The minimum distance
between the start and end point is 10 % of the set measuring range.
I [mA]
4
AEP P
20
0 1 ASP MEW
I [mA]
AEP P
20
0
1 MEW
ASP
Fig.4: Behavior of the current output
(4… 20 mA)
Fig.5: Behavior of the current output
(0…20 mA)
Voltage output
In the defined measuring range between ASP (analog start point) and AEP (analog end point),
the output signal is between 0 and 10 V, between 0 and 5 V, or between 1 and 6 V.
U [V]
AEP P 0
1 MEW
ASP
5 bzw.10
U [V]
1
AEP
P
6
0 1 ASP MEW
Fig.6: Behavior of the voltage output
(0…10 V or 0…5 V)
Fig.7: Behavior of the voltage output
(1…6V)
4.5.7 IO-Link mode
The devices must be connected to an IO-Link master for operation in IO-Link mode. If the port is
configured in IOL mode, bidirectional IO-Link communication is provided between the IO-Link
master and the device. For this the device is integrated in the controller level via an IO-Link
master. The communication parameters are exchanged first of all; the cyclic data exchange of
the process data (process data objects) then starts.

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4.6 Technical accessories
Type name Description Figure
WKC4.4T-2-RSC4.4T/TXL Connection cable, M12 female
connector, angled to M12 con-
nector, straight, 4-pin, cable
length: 2 m, sheathing mater-
ial: PUR, green; cULus approval
26.5
M12 x 1
ø 15
32
14
L
14 M12 x 1
ø 15
49.5
18.2
WKC4.4T-2/TXL Connection cable, M12 female
connector, angled, 4-pin,
cable length: 2 m, sheathing
material: PUR, black; cULus ap-
proval
26.5
M12 x 1
ø 15
32
14
L
50
5
USB-2-IOL-0002 IO-Link adapter with integ-
rated USB interface
41
24
54
M12 x 1 16
USB-Mini
IN-DC
LED:
CH1 (C/Q)
CH2 (DI/DO)
Error
LED: PWR
PAM-P3 Pressure peak aperture for
mounting on the process con-
nection
In addition to the above connection cables, Turck also offers other cable types for specific ap-
plications with the correct terminals for the device. More information on this is provided in the
Turck product database at www.turck.de/products in the Connectivity area.

Installing
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5 Installing
Fig.8: Vertical mounting Fig.9: Horizontal mounting
Depressurize the installation before mounting.
Do not install the device at a location where high pressure pulses can occur.
Fit the device to the pressure connection using the corresponding counterpiece as
shown in the figure.
Note the different pressure connections.
Mount the sensor in any direction.
The display of the unit can be rotated by 180°.
The maximum tightening torque for fastening the sensor is 35 Nm (15 Nm for 7/16 UNF).
The housing can be rotated by 340°.
Severe temperature changes in the environment of the sensor can cause the shifting of the
zero point. In this case, the displayed measured value will not be zero when the sensor is in a
depressurized state. If the zero point is offset, an offset value can be set via the CoF parameter
(see chapter “Settings”).

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6 Connecting
Connect the female connector of the connection cable to the male connector of the
sensor.
Connect the open end of the connection cable to the power supply and/or processing
units.
6.1 Wiring diagrams
3
2
4
1
1 L +
3 L –
2 out 2 switch
4 out 1 switch/IO-Link
Fig.10: Pin layout PS…2UPN… Fig.11: Wiring diagram PS…2UPN…
3
2
4
1
1 BN +
3 BU –
2 WH out 2 / IA
4 BK out 1 / IO-Link
Fig.12: Pin layout PS…LI2UPN… Fig.13: Wiring diagram PS…LI2UPN…

Commissioning
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7 Commissioning
The device is operational automatically once the power supply is switched on.

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8 Operation
8.1 LED status indications – Operation
LED Indication Meaning
PWR Green Device is operational
Green flashing IO-Link communication
FLT Red Error
bar Green Display in bar
psi Green Display in psi
kPa Green Display in kPa
MPa Green Display in MPa
MISC Green Other display unit
LOC Yellow Device locked
Yellow flashing “Lock/unlock” process active
Off Device unlocked
8.2 Display indications
Display Meaning
Flashing Measured value out of analog range
OL Value outside of the measuring range, pressure more than 5% of full
scale above the limit value
UL Value outside of the measuring range, pressure more than 5% of full
scale below the limit value
SC1 Short circuit at output 1
SC2 Short circuit at output 2
SC12 Short circuit at both outputs
boot EEPROM error
Loc Device locked
uLoc Device unlocked
---- Sensor failure
AEP + 2%
AEP
ASP
ASP  2%
t
p
analog range
Fig.14: Display – Value within the set measuring range

Operation
Display indications – Diagnostic messages
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105,0 %
103,0 %
-3,0 %
-5,0 %
t
p
measuring range
Fig.15: Display indications – Value outside the set measuring range
8.3 Display indications – Diagnostic messages
Display Meaning
ErrP Error in measuring cell
ErrC Communication error
ErrA Ambient pressure error
SC1 Short circuit at output 1
SC2 Short circuit at output 2
SC12 Short circuit at both outputs
ErrL Error on electrical resistance
Err Undefined error
… Sensor failure
OL Value outside of the measuring range, > 5% of full scale above limit
UL Value outside of the measuring range, > 5% of full scale below limit

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9 Setting
The device can be assigned parameters as follows:
nSetting via touchpad
nSetting via IO-Link
The following flow charts illustrate the operating steps during the teach-in process.
Fig.16: Overview of the teach main menu

Setting
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Fig.17: Overview of the teach EF menu