turck TBPN-L FDIO1-2IOL Series User manual

Your Global Automation Partner
TBPN-L…-FDIO1-2IOL
Safety Block I/O Module
User Manual

2Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com

V02.00 | 2021/11 3
Table of Contents
TBPN-L…-FDIO1-2IOL– Safe I/O Channels.........................................................................................10
1 About These Instructions................................................................................................................10
1.1 Target groups.................................................................................................................10
1.2 Explanation of symbols used ......................................................................................10
1.3 Additional documents..................................................................................................10
1.4 Feedback about these instructions............................................................................11
2 Notes on the Product.......................................................................................................................11
2.1 Product identification...................................................................................................11
2.2 Scope of delivery ...........................................................................................................11
2.3 Turck service...................................................................................................................11
3 For Your Safety..................................................................................................................................12
3.1 Intended use...................................................................................................................12
3.1.1 Reasonably foreseeable misuse................................................................................................12
3.2 General safety notes .....................................................................................................13
3.3 Residual risks (EN ISO 12100:2010)............................................................................13
3.4 Warranty and liability ...................................................................................................13
3.5 Directives and standards .............................................................................................14
3.5.1 National and international directives and standards .......................................................14
3.5.2 Cited standards...............................................................................................................................14
3.6 Notes on Ex protection.................................................................................................14
3.7 ATEX and IECEx approval requirements for use in Ex area ...................................15
4 Product Description .........................................................................................................................16
4.1 Device overview ............................................................................................................16
4.1.1 Type label..........................................................................................................................................17
4.2 Properties and features................................................................................................17
4.2.1 Switches and connectors............................................................................................................18
4.3 Functions and operating modes ................................................................................19
4.3.1 Safety function................................................................................................................................19
4.3.2 Safety inputs (FDI)..........................................................................................................................19
4.3.3 Safety outputs (FDO) ....................................................................................................................20
4.3.4 Universal standard I/Os................................................................................................................20
4.3.5 IO-Link master channels..............................................................................................................20
4.3.6 Configuration memory ................................................................................................................20
5 Installing.............................................................................................................................................21
5.1 Installing the device in Zone 2 and Zone 22 ............................................................21
5.2 Mounting onto a mounting plate ..............................................................................22
5.3 Grounding the device...................................................................................................22
5.3.1 Equivalent wiring diagram and shielding concept ...........................................................22
5.3.2 Shielding of the fieldbus and I/O level...................................................................................23
5.3.3 Grounding the device – I/O level and fieldbus level.........................................................23
6 Connecting ........................................................................................................................................25
6.1 Connecting the device in Zone 2 and Zone 22 ........................................................25
6.2 Connecting the M12 connectors ................................................................................26
6.3 Connecting the device to Ethernet............................................................................27

Table of Contents
4Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
6.4 Connecting the power supply ....................................................................................28
6.4.1 24 V supply (SELV/PELV)..............................................................................................................30
6.5 Connecting safe sensors and actuators ....................................................................31
6.6 Switching examples......................................................................................................33
6.6.1 Inputs..................................................................................................................................................33
6.6.2 Outputs..............................................................................................................................................34
7 Commissioning .................................................................................................................................35
7.1 Initial commissioning ...................................................................................................35
7.1.1 Mounting and electrical installation.......................................................................................35
7.1.2 Configuring in Turck Safety Configurator.............................................................................35
7.1.3 Commissioning the device at the PLC....................................................................................35
7.2 Safety planning..............................................................................................................35
7.2.1 Prerequisites ....................................................................................................................................35
7.2.2 Reaction time ..................................................................................................................................36
7.2.3 Safety characteristic data............................................................................................................36
7.3 Addressing the device..................................................................................................37
7.3.1 Setting the F address at the device.........................................................................................37
7.3.2 Addressing the device at PROFINET........................................................................................37
8 Configuring........................................................................................................................................39
8.1 Installing Turck Safety Configurator..........................................................................39
8.2 Integrate Turck Safety Configurator in TIA Portal ..................................................39
8.3 Licensing Turck Safety Configurator .........................................................................40
8.4 Creating a configuration with the TSC Commissioning wizard ...........................41
8.4.1 Creating a new workspace .........................................................................................................41
8.4.2 Selecting a master and creating a basic configuration....................................................41
8.4.3 Adapting the configuration of the safe channels ..............................................................44
8.5 Loading the configuration with the TSC commissioning wizard.........................48
8.6 Application example – configuring a safety function in TSC................................54
8.6.1 Checking and loading the configuration ..............................................................................59
8.7 Configuring single channel safety sensors...............................................................60
8.8 Configuring the device at PROFINET/PROFIsafe in TIA Portal..............................64
8.8.1 Adding the device via GSDML...................................................................................................64
8.8.2 Setting the F_parameters ...........................................................................................................66
9 Operating ...........................................................................................................................................67
9.1 LED displays....................................................................................................................67
9.2 Status- and control word .............................................................................................68
9.3 Process input data.........................................................................................................69
9.3.1 Overview - complete module....................................................................................................69
9.3.2 Process input data – safe I/O channels ..................................................................................70
9.4 Process output data......................................................................................................74
9.4.1 Overview - complete module....................................................................................................74
9.4.2 Process output data – safe I/O channels ...............................................................................74
9.5 Using the configuration memory...............................................................................76
9.5.1 Storing a configuration................................................................................................................76
9.5.2 Loading a configuration from the memory chip................................................................76
9.5.3 Deleting the memory chip (Erase Memory) .........................................................................76
9.5.4 Configuration transfer and module behavior .....................................................................77
10 Restarting after Device Exchange or Modification ....................................................................79
10.1 Changing a device.........................................................................................................79

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10.1.1 Prerequisites for device replacement.....................................................................................79
10.1.2 Procedure for device replacement..........................................................................................79
11 Maintenance......................................................................................................................................80
12 Decommissioning.............................................................................................................................80
13 Disposal ..............................................................................................................................................80
14 Technical Data...................................................................................................................................81
14.1 General technical data..................................................................................................81
14.2 Technical data – safety inputs.....................................................................................82
14.3 Technical data – safety outputs..................................................................................83
TBPN-L…-FDIO1-2IOL – Standard DXP Channels.............................................................................85
15 Description of the Standard DXP Channels.................................................................................85
16 Connecting ........................................................................................................................................86
16.1 Connecting the device in Zone 2 and Zone 22 ........................................................86
16.2 Connecting digital sensors and actuators................................................................86
17 Configuring........................................................................................................................................87
17.1 Parameters......................................................................................................................87
18 Operating ...........................................................................................................................................88
18.1 Process input data.........................................................................................................88
18.1.1 Overview - complete module....................................................................................................88
18.1.2 Process input data – standard DXP channels ......................................................................89
18.2 Process output data......................................................................................................90
18.2.1 Overview - complete module....................................................................................................90
18.2.2 Process output data – standard DXP channels ...................................................................90
19 Technical Data – DXP Channels .....................................................................................................91
TBPN-L…-FDIO1-2IOL – Standard IO-Link Channels .......................................................................93
20 Description of the IO-Link Channels .............................................................................................93
21 Connecting ........................................................................................................................................94
21.1 Connecting the device in Zone 2 and Zone 22 ........................................................94
21.2 Connecting IO-Link Devices ........................................................................................94
22 Commissioning .................................................................................................................................96
22.1 Commissioning an IO-Link device with IO-Link V1.0..............................................96
22.2 Commissioning an IO-Link device with IO-Link V1.1..............................................96
23 Configuring........................................................................................................................................98
23.1 Parameters......................................................................................................................98
23.1.1 Adapting process data mapping........................................................................................... 102
24 Operating .........................................................................................................................................103
24.1 LED displays – IO-Link channels .............................................................................. 103
24.2 Process input data...................................................................................................... 104
24.2.1 Overview - complete module................................................................................................. 104
24.2.2 Process input data – IO Link channels................................................................................. 105
24.3 Process output data................................................................................................... 107
24.3.1 Overview - complete module................................................................................................. 107
24.3.2 Process ouput data – IO Link channels ............................................................................... 107

Table of Contents
6Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
24.4 Software diagnostic messages ................................................................................ 108
24.4.1 PROFINET diagnostics ............................................................................................................... 110
24.5 FSU - Fast Start-Up (prioritized startup)................................................................. 110
24.6 Specific configuration of the IO-Link ports via GSDML (SIDI)............................ 111
24.7 IO-Link functions for acyclic communication ....................................................... 111
24.7.1 Port functions for Port 0 (IO-Link Master)........................................................................... 112
24.8 Using the data storage mode................................................................................... 117
24.8.1 Parameter ”Data storage mode” = activated.................................................................... 118
24.8.2 Parameter ”Data storage mode” = read in......................................................................... 119
24.8.3 Parameter ”Data storage mode” = overwrite ................................................................... 119
24.8.4 Parameter ”Data storage mode” = deactivated, clear................................................... 120
25 Troubleshooting .............................................................................................................................120
25.1 Eliminating parameterization errors ...................................................................... 120
26 Technical Data – IO-Link Channels..............................................................................................121
27 Appendix: Approvals and Markings ...........................................................................................122
28 Turck Subsidiaries - Contact Information ..................................................................................123

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TBPN-L…-FDIO1-2IOL– Safe I/O Channels
1 About These Instructions .........................................................................................................10
1.1 Target groups ......................................................................................................................10
1.2 Explanation of symbols used............................................................................................10
1.3 Additional documents .......................................................................................................10
1.4 Feedback about these instructions .................................................................................11
2 Notes on the Product ................................................................................................................11
2.1 Product identification ........................................................................................................11
2.2 Scope of delivery.................................................................................................................11
2.3 Turck service ........................................................................................................................11
3 For Your Safety ...........................................................................................................................12
3.1 Intended use ........................................................................................................................12
3.1.1 Reasonably foreseeable misuse......................................................................................................12
3.2 General safety notes...........................................................................................................13
3.3 Residual risks (EN ISO 12100:2010) .................................................................................13
3.4 Warranty and liability ........................................................................................................13
3.5 Directives and standards...................................................................................................14
3.5.1 National and international directives and standards .............................................................14
3.5.2 Cited standards.....................................................................................................................................14
3.6 Notes on Ex protection ......................................................................................................14
3.7 ATEX and IECEx approval requirements for use in Ex area.........................................15
4 Product Description...................................................................................................................16
4.1 Device overview..................................................................................................................16
4.1.1 Type label................................................................................................................................................17
4.2 Properties and features .....................................................................................................17
4.2.1 Switches and connectors..................................................................................................................18
4.3 Functions and operating modes......................................................................................19
4.3.1 Safety function......................................................................................................................................19
4.3.2 Safety inputs (FDI)................................................................................................................................19
4.3.3 Safety outputs (FDO) ..........................................................................................................................20
4.3.4 Universal standard I/Os......................................................................................................................20
4.3.5 IO-Link master channels....................................................................................................................20
4.3.6 Configuration memory......................................................................................................................20
5 Installing ......................................................................................................................................21
5.1 Installing the device in Zone 2 and Zone 22..................................................................21
5.2 Mounting onto a mounting plate....................................................................................22
5.3 Grounding the device ........................................................................................................22
5.3.1 Equivalent wiring diagram and shielding concept .................................................................22
5.3.2 Shielding of the fieldbus and I/O level.........................................................................................23
5.3.3 Grounding the device – I/O level and fieldbus level...............................................................23
6 Connecting..................................................................................................................................25
6.1 Connecting the device in Zone 2 and Zone 22 .............................................................25
6.2 Connecting the M12 connectors......................................................................................26
6.3 Connecting the device to Ethernet .................................................................................27

TBPN-L…-FDIO1-2IOL– Safe I/O Channels
8Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
TBPN-L…-FDIO1-2IOL– Safe I/O Channels
6.4 Connecting the power supply..........................................................................................28
6.4.1 24 V supply (SELV/PELV)....................................................................................................................30
6.5 Connecting safe sensors and actuators..........................................................................31
6.6 Switching examples ...........................................................................................................33
6.6.1 Inputs .......................................................................................................................................................33
6.6.2 Outputs....................................................................................................................................................34
7 Commissioning...........................................................................................................................35
7.1 Initial commissioning.........................................................................................................35
7.1.1 Mounting and electrical installation.............................................................................................35
7.1.2 Configuring in Turck Safety Configurator...................................................................................35
7.1.3 Commissioning the device at the PLC .........................................................................................35
7.2 Safety planning ...................................................................................................................35
7.2.1 Prerequisites..........................................................................................................................................35
7.2.2 Reaction time ........................................................................................................................................36
7.2.3 Safety characteristic data..................................................................................................................36
7.3 Addressing the device .......................................................................................................37
7.3.1 Setting the F address at the device...............................................................................................37
7.3.2 Addressing the device at PROFINET..............................................................................................37
8 Configuring .................................................................................................................................39
8.1 Installing Turck Safety Configurator ...............................................................................39
8.2 Integrate Turck Safety Configurator in TIA Portal........................................................39
8.3 Licensing Turck Safety Configurator...............................................................................40
8.4 Creating a configuration with the TSC Commissioning wizard.................................41
8.4.1 Creating a new workspace ...............................................................................................................41
8.4.2 Selecting a master and creating a basic configuration..........................................................41
8.4.3 Adapting the configuration of the safe channels ....................................................................44
8.5 Loading the configuration with the TSC commissioning wizard ..............................48
8.6 Application example – configuring a safety function in TSC .....................................54
8.6.1 Checking and loading the configuration....................................................................................59
8.7 Configuring single channel safety sensors ....................................................................60
8.8 Configuring the device at PROFINET/PROFIsafe in TIA Portal ...................................64
8.8.1 Adding the device via GSDML.........................................................................................................64
8.8.2 Setting the F_parameters .................................................................................................................66
9 Operating ....................................................................................................................................67
9.1 LED displays .........................................................................................................................67
9.2 Status- and control word...................................................................................................68
9.3 Process input data ..............................................................................................................69
9.3.1 Overview - complete module..........................................................................................................69
9.3.2 Process input data – safe I/O channels ........................................................................................70
9.4 Process output data ...........................................................................................................74
9.4.1 Overview - complete module..........................................................................................................74
9.4.2 Process output data – safe I/O channels .....................................................................................74
9.5 Using the configuration memory ....................................................................................76

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TBPN-L…-FDIO1-2IOL– Safe I/O Channels
9.5.1 Storing a configuration......................................................................................................................76
9.5.2 Loading a configuration from the memory chip......................................................................76
9.5.3 Deleting the memory chip (Erase Memory)...............................................................................76
9.5.4 Configuration transfer and module behavior ...........................................................................77
10 Restarting after Device Exchange or Modification..............................................................79
10.1 Changing a device ..............................................................................................................79
10.1.1 Prerequisites for device replacement...........................................................................................79
10.1.2 Procedure for device replacement................................................................................................79
11 Maintenance ...............................................................................................................................80
12 Decommissioning ......................................................................................................................80
13 Disposal........................................................................................................................................80
14 Technical Data ............................................................................................................................81
14.1 General technical data.......................................................................................................81
14.2 Technical data – safety inputs..........................................................................................82
14.3 Technical data – safety outputs .......................................................................................83

TBPN-L…-FDIO1-2IOL– Safe I/O Channels
About These Instructions
10 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
1 About These Instructions
These operating instructions describe the structure, functions and the use of the product and
will help you to operate the product as intended. These instructions contain rules for the use of
the devices in Safety Instrumented Systems (SIS). The assessment of the safety related values is
based on IEC61508, ISO13849-1 and IEC62061.
Read these instructions carefully before using the product. This is to avoid possible damage to
persons, property or the device. Retain the instructions for future use during the service life of
the product. If the product is passed on, pass on these instructions as well.
1.1 Target groups
These instructions are directed to qualified personnel or technically trained personnel (planer,
developer, design engineer, installer, electrical specialist, operator, maintenance personnel etc.)
and must be carefully read by anyone anyone who assembles, commissions, operates, main-
tains, dismantles or disposes of the device.
When operating the device in a hazardous area, the user must have a working knowledge of ex-
plosion protection (EN 60079-14, etc.).
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe in-
jury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Additional documents
The following additional documents are available online at www.turck.com:
nData sheet
nEU Declaration of Conformity (current version)
nSafety Manual
nApprovals

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1.4 Feedback about these instructions
We make every effort to ensure that these instructions are as informative and as clear as pos-
sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [email protected].
2 Notes on the Product
2.1 Product identification
These instructions apply for the following Safety safety module with PROFIsafe:
nTBPN-L1-FDIO1-2IOL
nTBPN-LL-FDIO1-2IOL
2.2 Scope of delivery
The scope of delivery includes:
nTBPN-L…-FDIO1-2IOL
nM12 closure caps
n7/8’’ blind caps (not suitable to guarantee IP67/IP69K)
2.3 Turck service
Turck supports you with your projects, from initial analysis to the commissioning of your applic-
ation. The Turck product database under www.turck.com contains software tools for program-
ming, configuration or commissioning, data sheets and CAD files in numerous export formats.
The contact details of Turck subsidiaries worldwide can be found on p. [}123].

TBPN-L…-FDIO1-2IOL– Safe I/O Channels
For Your Safety
12 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
3 For Your Safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
3.1 Intended use
These devices are designed solely for use in industrial areas.
TBPN-L…-FDIO1-2IOL is a decentralized safety module for PROFIsafe. The module collects field
signals and forwards them safely to a PROFIsafe master. Due to the temperature range from
-40…+70 °C and IP67/IP69K protection, the module can be used directly on the machine de-
manding industrial environments.
The module serves for controlling signal devices as for example emergency stop buttons, posi-
tion switches or OSSDs which are used to ensure human, material or machine protection.
For non-safety relevant functions, the Safety-Hybrid-Modul has additional universal input chan-
nels as well as two IO-Link master channels for the connection of IO-Link sensors and IO-Link
hubs for expansion to up to 32 I/O signals.
TBPN-L…-FDIO1-2IOL can be used in the following applications:
nApplications up to SIL 3 (according to IEC 61508)
nApplications up to SIL CL3 (according to EN 62061)
nApplications up to Categorie 4 and Performance Level e (according to EN ISO 13849-1)
The devices may only be used as described in these instructions. Any other use is not in accord-
ance with the intended use. Turck accepts no liability for any resulting damage.
3.1.1 Reasonably foreseeable misuse
The device is not suitable for:
nOutdoor use
nThe permanent use in liquids
Modifications to the device
It is not permitted to modify the technical function or the construction of the device.

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3.2 General safety notes
nThe device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
nThe device may only be used in accordance with applicable national and international regu-
lations, standards and laws.
nThe device only meets the EMC requirements for industrial areas and is not suitable for use
in residential areas.
nThe Performance Level as well as the safety category according to EN ISO 13849-1 depend
on the external wiring, the application, the choice of the control devices as well as their
arrangement on the machine.
nThe user has to execute a risk assessment according to EN ISO 12100:2010.
nBased on the risk assessment a validation of the complete plant/machine has to be done in
accordance with the relevant standards.
nOperating the device beyond the specification can lead to malfunctions or to the destruction
of the device. The installation instructions must be observed.
nFor trouble-free operation, the device must be properly transported, stored, installed and
mounted.
nFor the release of safety circuits in accordance with EN/IEC 60204-1, EN ISO/ISO 13850 only
use the output circuits of connectors C2, C3, C4, C5 and C7 or respectively X2, X3, X4, X5
and X7.
nFor connecting sensors and actuators in safety related applications only use the connectors
C0…C3 or X0…X3.
nChange the default password of the integrated web server after the first login. Turck recom-
mends using a secure password.
3.3 Residual risks (EN ISO 12100:2010)
The wiring proposals described in the following have been tested under operational conditions
with the greatest care. Together with the connected periphery of safety related equipment and
switching devices they fulfill relevant standards.
Residual risks remain, if
nthe proposed wiring concept is is changed and connected safety related devices or pro-
tective devices are possibly not or insufficiently included in the safety circuit.
nthe operator does not observe the relevant safety regulations specified for the operation, ad-
justment and maintenance of the machine. Here, the inspection and maintenance intervals
for the machine should be strictly observed.
Failure to follow these instructions can result in serious injury or equipment damage.
3.4 Warranty and liability
Any warranty and liability is excluded for:
nImproper application or not intended use of the product
nNon-observance of the user manual
nMounting, installation, configuration or commissioning by unqualified persons

TBPN-L…-FDIO1-2IOL– Safe I/O Channels
For Your Safety
14 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
3.5 Directives and standards
Manufacturers and operators of machines and plants in which the device is used are respons-
ible for observing all relevant directives and standards.
3.5.1 National and international directives and standards
The following guidelines and regulations must be observed:
n2006/42/EG (machine directive)
n2014/30/EU (electromagnetic compatibility)
n2014/34/EU (ATEX directive)
n2011/65/EU (RoHS directive)
n89/655/EWG (work equipment directive)
nAccident prevention regulation
nSafety rules and safety regulations according to the actual state of the art
3.5.2 Cited standards
Standard Title
DIN EN ISO 13849-1:2016-06 Safety-related parts of control systems
EN 62061:2005 + Cor.:2010 + A1:2013 + A2:2015
IEC 62061:2005 + A1:2012 + A2:2015
Safety of machinery - Functional safety of
safety-related electrical, electronic and
programmable electronic control systems
DIN EN 61508:2011
IEC 61508:2010
Functional safety of electrical/electronic/
programmable electronic safety-related
systems
DIN EN 61131-2:2008
IEC 61131-2:2007
Programmable controllers
EN ISO 12100:2010
DIN EN ISO 12100:211-03
Safety of machinery - General principles
for design - Risk assessment and risk re-
duction
3.6 Notes on Ex protection
nWhen using the device in explosion-protection circuits, the user must have a working know-
ledge of explosion protection (EN 60079-14 etc.).
nObserve national and international regulations for explosion protection.
nUse the device only within the permissible operating and ambient conditions (see approval
data and Ex approval specifications).

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3.7 ATEX and IECEx approval requirements for use in Ex area
nOnly use the device in an area with no more than pollution degree 2.
nOnly disconnect and connect circuits when no voltage is applied.
nOnly operate the switches if no voltage is present.
nConnect the metal protective cover to the equipotential bonding in the Ex area.
nEnsure impact resistance in accordance with EN IEC 60079-0 – alternative measures:
– Install the device in the TB-SG-L protective housing (available in the set with Ultem
window: ID 100014865) and replace the service window with an Ultem window.
– Install the device in an area offering impact protection (e.g. in robot arm) and attach a
warning: ”DANGER: Only connect and disconnect circuits when no voltage is present.
Do not operate switches when energized.”
nDo not install the device in areas critically exposed to UV light.
nPrevent risks caused by electrostatic charge.
nProtect unused connectors with dummy plugs to ensure protection class IP67.

TBPN-L…-FDIO1-2IOL– Safe I/O Channels
Product Description
16 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4 Product Description
The TBPN-L…-FDIO1-2IOL is a hybrid safety block I/O module for PROFIsafe via PROFINET.
The device has two 2-channel digital safety inputs (FDI) for the connection of different safety
sensors as for example light barriers or emergency stop buttons. Two further safety channels
(FDX) can be freely used as inputs (FDI) or outputs (FDO).
The configuration of the safe I/Os and their function is realized by means of a software tool the
Turck Safety Configurator.
Non-safety related signals can be connected to the four universal digital inputs/outputs of
the device. The device also has two IO-Link masters. In combination with Turck I/O hubs,
up to 32 I/Os can be connected. Both the standard and the IO-Link channels of the
TBPN-L…-FDIO1-2IOL can be safely switched off internally.
4.1 Device overview
mm [Inch]
38.8 [1.53]
Ø 6.3 [0.25]
218 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.3 [0.25]
30.2 [1.19]
24 [0.95]
yellow
C7P2 C6 C5 C4
C3P1 C2 C1 C0
X2
X1
Fig.1: TBPN-L1-FDIO1-2IOL
mm [Inch]
34.8 [1.37]
Ø 6.3 [0.25]
217.9 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.4 [0.25]
30.2 [1.19]
24 [0.95]
yellow
X7XF2 X6 X5 X4
X3XF1 X2 X1 X0
XD2
XD1
Fig.2: TBPN-LL-FDIO1-2IOL

V02.00 | 2021/11 17
4.1.1 Type label
TBPN-L1-FDIO1-2IOL
Ident-No.: 6814053
HW:
Charge code:
YoC:
Hans Turck GmbH & Co. KG
D-45466 Mülheim a. d. Ruhr
www.turck.com
Made in Germany
Fig.3: Type label TBPN-L1-FDIO1-2IOL
TBPN-LL-FDIO1-2IOL
Ident-No.: 100029879
HW:
Charge code:
YoC:
Hans Turck GmbH & Co. KG
D-45466 Mülheim a. d. Ruhr
www.turck.com
Made in Germany
Fig.4: Type label TBPN-LL-FDIO1-2IOL
4.2 Properties and features
nTwo safety-related SIL3 inputs FDI
nTwo safety-related SIL3 In-/outputs FDX
nFour non-safety in-/outputs DXP
nTwo IO-Link master ports (IOL)
nSafe shutdown of the standard channels and one I/O-Link channel
nSafe PP/PM-switching of the actuator power supply
nUp to 2 A per output
nUsable in SIL CL3 according to EN 62061 or PLe according to DIN EN ISO 13849-1
n7/8" power supply connectors:
TBPN-L1-FDIO1-2IOL
nM12 power supply connector, L coded:
TBPN-LL-FDIO1-2IOL
nTwo 4-pin M12-connectors for Ethernet
nMultiple LEDs for status indication
nIntegrated Ethernet switch, allows line topology
nIntegrated web server
nTransmission rate 10 Mbps and 100 Mbps
nFiberglass reinforced housing
nShock and vibration tested
nFully potted module electronics
nProtection class IP65/IP67/IP69K

TBPN-L…-FDIO1-2IOL– Safe I/O Channels
Product Description
18 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4.2.1 Switches and connectors
TBPN-L1-FDIO1-2IOL
Designation Meaning
C4
C5
C6
C7
C0
C1
C2
C3
X2X1
P2P1
FE
F-
Address
X1 Power IN
X2 Power OUT
C0 FDI0/1, safety-related input
C1 FDI2/3, safety-related input
C2 FDX4/5, safety-related input
C3 FDX6/7, safety-related input
C4 DXP8/9, standard in-/outputs
(safe shutdown via FSO0 possible)
C5 DXP10/11, standard in-/outputs
(safe shutdown via FSO0 possible)
C6 IOL, IO-Link port 1
C7 IOL, IO-Link port 2 (safe shutdown via FSO 1
possible)
F-Address Rotary coding switch for address setting for
PROFIsafe (F-address setting)
P1 Ethernet 1
P2 Ethernet 2
FE Functional earth
TBPN-LL-FDIO1-2IOL
Designation Meaning
X4
X5
X6
X7
X0
X1
X2
X3
XD2XD1
XF2XF1
FE
F-
Address
XD1 Power IN
XD2 Power OUT
X0 FDI0/1, safety-related input
X1 FDI2/3, safety-related input
X2 FDX4/5, safety-related input
X3 FDX6/7, safety-related input
X4 DXP8/9, standard in-/outputs
(safe shutdown via FSO0 possible)
X5 DXP10/11, standard in-/outputs
(safe shutdown via FSO0 possible)
X6 IOL, IO-Link port 1
X7 IOL, IO-Link port 2 (safe shutdown via FSO 1
possible)
F-Address Rotary coding switch for address setting for
PROFIsafe (F-address setting)
XF1 Ethernet 1
XF2 Ethernet 2
FE Functional earth

V02.00 | 2021/11 19
4.3 Functions and operating modes
4.3.1 Safety function
The TBPN-L…-FDIO1-2IOL provides two safe digital SIL3 inputs (FDI) and two SIL3-connectors
(FDX), configurable as in- or outputs.
The following devices can be connected to the safety inputs:
n1- and 2-channel safety switches and sensors
nContact based switches, e.g. emergency switches, protective door switches
nSensors with OSSD switching outputs
nAntivalently switching OSSD sensors
The two safe SIL3 outputs can be used PP- or PM-switching.
Safe Status
In the safe state the device outputs are in LOW-state (0). The inputs report a LOW-state (0) to
the logic.
Fatal Error
nIncorrect wiring at the output (i.e. capacitive load, energetic recovery)
nShort-circuit at the line control output T2
nIncorrect power supply
nStrong EMC disturbances
nInternal device error
4.3.2 Safety inputs (FDI)
The safe inputs are suitable for the connection of safety-related sensors:
nMax. four 2-channel safety switches and sensors
nContact based switches, e.g. emergency switches, protective door switches
nSensors with OSSD switch outputs with test pulses
nSensors with OSSD switch outputs without test pulses
Error detection and diagnostics
Internal:
nDevice self test: Diagnosis of internal device errors
External:
nCross connection diagnosis: The device detects a cross connection between the sensor sup-
plies at the inputs or between one sensor supply to another potential (if the test pulses are
activated)
nDiscrepancy diagnosis: for 2-channel inputs
nShort-circuit diagnosis
Parameters
For each input the following types can be selected:
nSafe input for potential free contacts (NC/NC)
nSafe antivalent input for potential-free contacts (NC/NO)
nSafe electronic input at OSSD-output with test pulses

TBPN-L…-FDIO1-2IOL– Safe I/O Channels
Product Description
20 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4.3.3 Safety outputs (FDO)
The safe SIL3 outputs can be used PP- or PM-switching.
nMax. two 2-channel safety output (outputs are supplied via V1)
Error detection and diagnostics
Internal:
nDevice self test: Diagnosis if an output can not change to the safe state due to an internal
error.
External:
nOverload diagnosis
nCross connection diagnosis
nShort-circuit diagnosis
Parameters
nSafe output PP-switching:
Safe output, the load is connected between P-terminal and Ground-terminal.
nSafe output PM-switching:
Safe output, the load is connected between P-terminal and M-terminal (mass), necessary for
special loads which need a separation from Ground.
4.3.4 Universal standard I/Os
The function description of the non safe universal I/Os can be found in the second part of these
instructions :
TBPN-L…-FDIO1-2IOL – Standard I/O channels [}85]
4.3.5 IO-Link master channels
The function description of the non safe IO-Link master channels can be found in the third part
of these instructions:
TBPN-L…-FDIO1-2IOL – Standard IO-Link master channels [}93]
4.3.6 Configuration memory
A pluggable memory stick is included in the scope of delivery of TBPN-L…-FDIO1-2IOL. It serves
for storing the safety function configured via Turck Safety Configurator. It allows to transfer the
configuration of one device to another device, e. g. for device exchange.