TYM T433 User manual

TYM
OPERATOR’S MANUAL
FOR
TRACTORS
(T433/T503/T553)
#604-9, Namsan-dong, Changwon-city, Kyungnam, Korea ■
■■
■TEL:[phone], FAX:[phone] ■
■■
■www.tym.co.kr

PERKINS
FEDRALAND CALIFORNIA
EMISSION SYSTEM
LIMITED WARRANTY
Perkins warrants to the initial owner and subsequent owners of a certified non road diesel engine
(powering non road machines and equipment) that such engine is:
1. Designed, built and equipped so as conform, at the time of sale, with all applicable regulations
adopted by the United States Environmental Protection Agency (EPA), the California Air Resources
Board (CARB)
2. Free from defects in materials and workmanship in specific emission related parts for:
-All engines rated under 19kW for a period of 2 years of use or 1500 hours of operation, whichever
occurs first, after date of delivery to the initial owner or
-Constant speed engines rated under 37kW with rated speeds grater than or equal to 3000 rev/min for a
period of 2years of use or 1500 hours of operation, whichever occurs first, after date of delivery to the
initial owner or
-All other engines for a period of 5years of use or 3000 hours of operation, whichever occurs first, after
date of delivery to the initial owner.
If an emission related part fails during the warranty period it will be repaired, or replaced. Any such part
repaired or replaced under warranty is warranted for the remainder of the warranty period specified in (2)
above.
During the term of this warranty Perkins will provide through a Perkins distributor or the distributor of
the original equipment manufacturer or other establishment authorized by Perkins, repair or replacement
of any warranted part at no charge to the owner of the engine.
In an emergency, repairs may be performed at any service establishment, or by the owner, using any
replacement part. The owner should ensure that such parts are equivalent in design and durability to
genuine Perkins parts. Use of non Perkins pars does not invalidate the overall warranty. However,
Perkins is not liable under the warranty for parts which are non genuine Perkins parts.
Perkins will reimburse the owner for their expenses, including diagnostic changes for such emergency
repair. These expenses shall not exceed Perkins retail price for all warranted parts replaced, and labor
charges based on the Perkins repair time schedule for the warranty repair and the geographically
appropriate hourly labor late.
As a condition of reimbursement replaced parts and receipted invoices must be presented at a place of
business of a Perkins Distributor or other establishment authorized by Perkins.
1

Owner Responsibilities
During the warranty period the owner is responsible for:
• Premium or overtime labor costs
•
Costs to investigate complaints which are not caused by a defect in Perkins material or workmanship
Perkins Responsibilities
During the warranty period, if a defect in material or workmanship of an emission related
part or component is found, Perkins will provide:
• New, remanufactured or replacement parts and / or components, approved pursuant to EPA
Regulations, required to correct the defect.
• Items replaced under this warranty automatically become the property of Perkins.
• Reasonable and customary labor, during normal working hours, required to make the
warranty repair. This includes labor to remove and install the engine if necessary.
Responsibilities and Limitations
The warranty is subject to the following:
•
Costs to investigate complaints which are not caused by a defect in Perkins material or workmanship
• Provide timely notice of a warrantable failure and promptly making the product available for repair
Limitations
The emissions-related parts covered by this warranty are:
Fuel injection system
Air / fuel ratio control system
Cold start enrichment system
Intake manifold
Turbocharger system
Change air cooling system (if equipped)
Exhaust manifold
Positive crankcase ventilation system, including PCV valve and oil filler cap (if equipped)
Electronic control nodule, including sensors and personality module (if equipped)
Miscellaneous hoses, clamps, connectors and sealing gaskets or devices used in the above systems.
2

Perkins is not responsible for resultant damage to an emission related part or component resulting from:
•Any application or installation Perkins deem improper.
•Attachments, accessory items or parts not sold nor approved by Perkins.
• Improper engine maintenance, repair or abuse.
• Owners unreasonable delay in making the product available after being notified of a potential
product problem.
This warranty is in addition to Perkins standard warranty applicable to the engine product involved
Remedies under this warranty are expressly limited to the provision of material and services as
specified herein Perkins will not be responsible for any incidental, indirect or consequential loss,
damage, expense or cost (including but not limited to loss of profits, contracts or production) of any
nature howsoever arising out of or in connection with this warranty.
3

FOREWARD
Thank you very much for purchasing our tractor, which, we feel sure, will give you many years of
troubling the service.
The introduction in this manual set out the correct manner of operating, maintaining and checking
the tractor to ensure long-term durability.
Please ensure correct operation of the tractor as incorrect operation can cause substantial
mechanical damage as well as cause accidents with the associated injuries.
Please note that in some cases differences can exist between this manual and your tractor due to the
manufacture’s policy of constant product improvement.
In the event that you strike a problem not covered by this manual please contact your nearest dealer
who will assist you in resolving your problem.
WARNING
CALIFORNIA Proposition 65 Warning
The Engine Exhaust from this product contains chemicals known to the
state of California to cause cancer,birth defects or other reproductive harm
WARNING SIGNS IN THIS MANUAL
4
WARNING SIGNS IN THIS MANUAL
The following warning signs in this manual draw additional attention to items of importance for the
safe and correct operation of the tractor.
SIGN MEANING OF THE SIGN
Serious hazard with a very high level of risk of either serious injury
or death.
Hazard or unsafe practice that can lead to severe injury or death.
Hazard or unsafe practice that can lead in injury or death.
Instructions for the correct operation of the machine which, if
followed, will ensure that it performs at it’s best.
All information,illustrations and specifications in this manual are based on latest information available
at the time of publication.The right is reserved to make changes at any time without notice.
Danger
Warning
Important
Caution

CONTENTS
1. Tractor Identification ----------------------------------------------------------------------------------------------- 6
2. About this manual ---------------------------------------------------------------------------------------------------- 7
3. Introduction & Description ------------------------------------------------------------------------------------ 8~10
4. Owner assistance ------------------------------------------------------------------------------------------------ 11
5. ROPS (Roll over protection structures) --------------------------------------------------------------------- 12~14
6. Safety instructions, Do’s & Don’ts -------------------------------------------------------------------------- 15~27
7. Safety signs ------------------------------------------------------------------------------------------------------ 28~30
8. Universal symbols --------------------------------------------------------------------------------------------------- 31
SectionA
9. Controls, Instruments & Operations ------------------------------------------------------------------------ 32~57
Section B
10. Lubrication & maintenance -------------------------------------------------------------------------------- 58~80
Section C
Sr. No. Description Page No.
Section C
11. CABIN -------------------------------------------------------------------------------------------------------- 81~92
Section D
12. Specifications ------------------------------------------------------------------------------------------------ 93~97
13. Fuel saving Tips ---------------------------------------------------------------------------------------------- 98~99
14. Fault tracing ---------------------------------------------------------------------------------------------- 100~103
15. Wiring Diagram ------------------------------------------------------------------------------------------- 104~111
16. Power train ------------------------------------------------------------------------------------------------------- 112
17. Tractor history card ------------------------------------------------------------------------------------------------ 113
18. Service record --------------------------------------------------------------------------------------------------- 114
19. Daily operating Log --------------------------------------------------------------------------------------------- 115
20. Part replacement record ----------------------------------------------------------------------------------------- 116
All information, illustrations and specificationsin this manual are based on latest information available at the
time of publication. The right is reserved to make changes at any time without notice.
5

TRACTOR IDENTIFICATION
The engine number is stamped on the left hand side of the engine block.
The chassis number is shown on the left hand side of the tractor as shown in the drawing.
Stamped position of the
Engine type or Number
IllustrationA
WARRANTY OF THE PRODUCT.
The manufacturer warrants this product and full details of the warranty are provided on a separate
warranty schedule.
SERVICE.
Service is available from any TYM dealer in the country.
PARTS.
To obtain spare parts please contact your nearest dealer and give him the details listed below.
Tractor model
Tractor serial number
Tractor engine number
Part number and description
Quantity required.
6
Stamped position of the chassis number

ABOUT THIS MANUAL
This manual has been prepared to assist you in following/adopting the correct procedure for
running-in operation and maintenance of your new Tong Yang Moolsan CO.,LTD (Here in after
refer to TYM) Tractor.
Your Tractor has been designed and built to give maximum performance, with good fuel economy
and ease of operation under a wide variety of operating conditions. Prior to delivery, The tractor
was carefully inspected, both at the factory and by your TYM Dealer/Distributor, to ensure that it
reaches you in optimum conditions .To maintain this condition and ensure trouble free performance.
it is important that the routine services, as specified in this manual, are carried out at the
recommended intervals.
Read this Manual carefully and keep it in a convenient place for future reference. If at any time you
require advice concerning your Tractor, do not hesitate to contact your Authorized TYM
dealer/Distributor. He has trained personnel, genuine parts and necessary equipments to undertake
all your service requirements.
Manufacturer’s policy is one of continuous improvement, and the right to change prices,
specifications or equipments at any time without notice is reserved.
specifications or equipments at any time without notice is reserved.
All data given in this book is subject to production variations. Dimensions & weight are
approximate only and the illustrations do not necessarily show Tractors in standard condition. For
exact information about any particular Tractor, please consult your TYM dealer/Distributor.
7

INTRODUCTION & DESCRIPTION
TRACTOR AN INTRODUCTION
The word, ’Tractor’ has been derived from ‘Traction’ which means pulling.
A Tractor is required to pull or haul an equipment, implement or trolley which are coupled to the
Tractor body through suitable linkage. A Tractor can also be used as a prime mover as it has a power
outlet source which is also called Power Take or PTO shaft.
In this book the operating, maintenance and storage instructions for all models of TYM Diesel
Tractors has been complied. This material has been prepared in detail to help you in the better
understanding of maintenance and efficient operation of the machine.
If you need any information not given in this manual, or require the services of a trained mechanic,
please get in touch with the TYM Dealer/Distributor in your locality. Dealer/Distributors are kept
informed of the latest methods of servicing Tractors. They stock genuine spare parts and are backed
by the Company’s full support.
Through this manual. The use of the terms
LEFT, RIGHT, FRONT and REAR must be
LEFT, RIGHT, FRONT and REAR must be
understood, to avoid any confusion when
following the introductions. The LEFT and
RIGHT means left and right sides of the
Tractor when facing forward in the driver’s
seat, Reference to the FRONT indicates the
radiator end of the Tractor, while the REAR,
indicates the drawbar end (illustration B)
When spare parts are required, always specify
the Tractor and engine serial number when
ordering these parts.(See illustration A).This
will facilitate faster delivery and help ensure
that the correct parts for your particular
Tractor is received. The tractor serial number
is punched on a plate attached to the left hand
side of the engine body (illust.A),For easy
reference, we suggest you to write the number
in the space provided in the owner’s personal
data. illustration B
( Front, Rear,Left,Right Portion)
8

DESCRIPTION
■
■■
■General construction
The transmission case, Clutch, Clutch housing, Engine and Front Axle Support are bolted together to form
a rigid unit
■
■■
■Front Axle & Wheels
The 4WD front axle is a center-pivot, reverse Eliot type. The front wheel drive mechanism is incorporated
as a part of the axle.
The front wheel drive power is taken off the rear transmission and transmitted to the differential in the
front axle where the power is divided into right and left and to the respective final cases.
In the final cases, the transmitted revolution is reduced by the level gears to drive the front wheel. The
4WD mechanism with level gears provides wider steering and greater durability.
■
■■
■Engine
The tractors are fitted with fuel efficient Non-Turbo charged engine with 4 cylinders of T433/T503
designed by Caterpillar and T553 is fitted with fuel efficient Turbo charged engine.
■
■■
■Clutch and Transmission
Asingle plate dry clutch (10.24"diameter) is used on these tractors. Tractor with IPTO(Independent Power
Take Off) are fitted with hydraulic Clutch Assy. The transmission Gear box has 16 forward & 16 reverse
speeds of T433/T503/T553. Presently, TYM Tractors are fitted with partial synchro mesh type gears.
■
■■
■
Brakes
■
■■
■
Brakes
TYM tractors are provided with independent disc brakes operated by two road travel. A foot brake lever is
fitted for parking.
■
■■
■Rear axle & Wheels
This is mounted on ball bearings and is enclosed in removable housing which are bolted to the
transmission case. The rim & Disc fitted with Rear tires are bolted to the outer flange of Rear Axle.
■
■■
■Hydraulic system & Linkages.
TYM Tractors are fitted with Live (i.e. system is in operation even when clutch is disengaged.)
independent, very touch of hydraulic System. Three point Linkages can be used for USA-Category 1type,
EU-Category 2 type of implements.
9

■
■■
■Steering
It consists of Hydrostatic Power steering system, which has a hydraulic cylinder and tandem type
hydraulic pump
■
■■
■Electrical System
A12 Volt Lead Acid Propylene Battery is used to activate the Engine through the Starter Motor and
the Electrical system comprising Horn, Head Lamp. Side indicator Lamps, Plough Lamp, Brake
Light, Gauge lamp, Hazard Lamp. Generator or Alternator, Fuse box also from part of the Electrical
system.
Warning
When operating the tractor at High speed, Do not attempt to make sharp turns
by using the brakes.This may result in overturning of the Tractor causing
serious injury or DEATH.
10

OWNERASSISTANCE
We at TYM CO.,LTD and your TYM Dealer/Distributor wants you to be completely satisfied with
your investment. Normally any problems with your equipment will be handled by your
Dealer/Distributor’s Service Departments, however, misunderstanding can occur. If you feel that
your problem has not been handled to your satisfaction, we suggest the following.
Contact the owner or General Manager of the Dealership, explain the problem, and request
assistance. When additional assistance is needed, Your Dealer/Distributor has direct access to your
office. If you cannot obtain satisfaction by doing this, contact the TYM CO.,LTD. Office and
provide them with;
• Your name, address and telephone number
• Model and Tractor serial number
•
Dealer/Distributor Name & Address
•
Dealer/Distributor Name & Address
• Machine purchase date and Hours used
• Nature of problem
Before contacting TYM CO.,LTD office, be aware that your problem will likely to be resolved in
the Dealership using the Dealer’s/Distributor’s facilities, equipment and personnel. So it is
important that your initial contact be with the Dealer/Distributor.
11

(ROPS) Roll Over Protective Structures
Roll Over Protective Structures (ROPS)
TYM Tractors are equipped with a frame for the protection of operators.
In the case of cab tractors the frame is incorporated in the cab structure.
The objective of the frame or cab structure is to protect the operator in the event of a roll over
and they are designed to support the entire weight of the tractor in that event.
Each TYM ROPS frame or cab structure is designed and has been tested to meet industry and or
Government standards.
Included in these tests were all mounting bases and bolts or other fasteners.
DANGER
For ROPS frames to be effective and protect the operator, the seat belt provided must be
worn in order to keep operators within the ROPS protected area in the event of a roll over.
Failure to use the seat belt can still cause serious injury or death.
On some models the ROPS frame has a fold down feature, which can be used to enter low
buildings etc.
Take care when lowering the upper section of the ROPS frame and take extreme care while
driving the tractor with the ROPS frame lowered.
Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility
is for special circumstances only and must not be lowered for general use.
is for special circumstances only and must not be lowered for general use.
Use of the tractor with the ROPS lowered can cause fatal injuries.
As the ROPS frame or cab together with the seat belt was designed to meet certain standards,
they must be maintained in good order and condition.
To achieve this objective, both the structure and the seat belt should be inspected on a regular
basis (every time the tractor is serviced)
In the event that the seat belt is damaged or frayed, it should be replaced and in the event that the
ROPS frame or any part of the mounting structure is damaged or cracked, the faulty component
must be replaced with a new unit.
Such a unit must meet all of the test criteria of the original unit.
Fitment of an inferior item or items affects the certification of the entire ROPS structure and the
effectiveness of the structure in the event of an accident.
Drilling or welding of the ROPS structure is forbidden.
12

Damage of the ROPS
If the tractor has rolled over or the ROPS has damaged (such as striking an overhead object during
transport), It must be replaced to provide the original protection. After an accident, check for damages
to the 1.ROPS.2.Seat 3.seat belt & seat mountings. Before you operate a Tractor, replace all damaged
parts.
(CABIN type)
(Roll
-
bar type)
13
DO NOT WELD, DRILL OR STRAIGHTEN THE ROPS
Warning
Never attach chains, ropes to the ROPS for pulling purposes; this will cause
the Tractor to tip backwards. Always pull from the Tractor drawbar. Be
careful when driving through door opening or under low overhead objects.
Make sure there is sufficient overhead clearance for the ROPS fatal injuries
Warning
If the ROPS is removed or replaced, make certain that the proper hardware is
used to replace the ROPS and the recommended torque values are applied to
the attaching bolts
Warning
Always wear your seat belt if the tractor is equipped with ROPS
(CABIN type)
(Roll
-
bar type)

NOTE: Do not use solvents to clean the seat. Use warm water with a little detergent added.
Before operating a Tractor it is important to adjust the seat to the most comfortable position & check
whether it is properly locked in its position. Figure 1 identifies the seat fitted to your Tractor.
FOR SLIDING SEAT
To
select
Seat
position,
move
Adjusting
lever
and
slide
Seat
closer
to
or
away
from
Dash
panel
and
Seat
SeatSeat
Seat Adjusting
AdjustingAdjusting
Adjusting Lever
LeverLever
Lever
Fig.1
To
select
Seat
position,
move
Adjusting
lever
and
slide
Seat
closer
to
or
away
from
Dash
panel
and
controls.
Danger
Check whether the seat properly locked in its position before driving the
tractor.
14
Danger
Always use the seat belt when the ROPS is installed.Do not use the seat belt
if a foldable ROPS is down or there is no ROPS.Check the seat belt regularly
and replace if frayed or damaged.

SAFETY INSTRUCTIONS
SIGNALWORDS.
Asignal word―DANGER, WARNING OR CAUTION―is used
with safety alert symbol. DANGER identifies the most serious
hazards. Safety signs with signal Word ―DANGER OR
WARNING―are typically near specific hazards. General
precautions are listed on CAUTION safety signs.
DANGER
WARNING
CAUTION
READ SAFETY INSTRUCTION
Carefully
read
all
safety
instructions
given
in
this
manual
for
RECOGNIZE SAFETY INFORMATION
This symbol means ATTENTION! YOUR SAFETY IS
INVOLVED. The message that follows the symbol contains
important information about safety. Carefully read the message
Carefully
read
all
safety
instructions
given
in
this
manual
for
your safety. Tempering with any of the safety devices can cause
serious injuries or death. Keep all safety signs in good condition.
Replace missing or damaged safety signs.
Keep your tractor in proper condition and do not allow any
unauthorized modifications to be carried out on the Tractor,
which may impair the function/safety and affect Tractor life.
PROTECTION CHILDREN
Keep children and others away from the Tractor while operating.
BEFORE YOU REVERSE
- Look behind Tractor for children.
- Do not let children to ride on Tractor or any implement.
15

USE OF ROPS AND SEAT BELT
The Roll Over Protective Structure(ROPS) has been certified to
industry and/or government standards. Any damage or alternation to
the ROPS, mounting hard-ware, or seat belt voids the certification
and will reduce or eliminate protection for the operator in the event
of a roll-over. The ROPS, mounting hardware, and seat belt should
be checked after the first 100 hours of Tractor and every 500 hours
thereafter for any evidence of damage, wear or cracks. In the event
of damage or alteration, the ROPS must be replaced prior to further
operation of the Tractor.
The seat belt must be worn during machine operation when the
machine is equipped with a certified ROPS.
Failure to do so will reduce or eliminate protection for the operator
in the event of a roll over.
PRECAUTION TO AVOID TIPPING
Do not drive where the Tractor could slip or tip.
Stay alert for holes and rocks in the terrain, and other hidden
hazards.
Slow
down
before
you
make
a
sharp
turn
.
Slow
down
before
you
make
a
sharp
turn
.
Driving forward out of a ditch or mired condition could cause
Tractor to tip over backward. Back out of these situations if
possible
PARK TRACTOR SAFELY
Before working on the Tractor ;
Lower all equipment to the ground.
Stop the engine and remove the key
KEEPRIDERS OFF TRACTOR
Do not allow riders on the Tractor.
Riders on Tractor are subject to injury such as being stuck by
foreign objects and being thrown off of the Tractor
16

HANDLE FUEL SAFELY-AVOID FIRES
Handle fuel with care; it is highly flammable. Do not refuel the
Tractor while smoking or near open flame or sparks.
Always stop engine before refueling Tractors.
Always keep your tractor clean of accumulated grease, and debris.
Always clean up spilled fuel.
STAY CLEAR OF ROTATING SHAFTS
Entanglement in rotating shaft can cause serious injury or death.
Keep PTO shield in place at all times.
Wear close fitting clothing. Stop the engine and be sure PTO drive
is stopped before making adjustments, connections, or cleaning out
PTO driven equipment.
ALWAYS USE SAFETY LIGHTS AND DEVICES
Use of hazard warning lights and turn signals are recommended
when towing equipment on public roads unless prohibited by state
or local regulations.
Use slow moving vehicle (SMV) sign when driving on public road
Use slow moving vehicle (SMV) sign when driving on public road
during both day & night time, unless prohibited by law
RACTICE SAFE MAINTENANCE
Understand service procedure before doing work.
Keep the surrounding area of the Tractor clean and dry.
Do not attempt to service Tractor when it is in motion.
Keep body and clothing away from rotating shafts.
Always lower equipment to the ground. Stop the engine.
Remove the key. Allow Tractor to cool before any work repair is
caused on it.
Securely support any Tractor elements that must be raised for
service work.
Keep all parts in good condition and properly installed.
Replace worn or broken parts. Replace damage/missing decals.
Remove any buildup of grease or oil from the Tractor.
Disconnect battery ground cable(−) before making adjustments on
electrical systems or welding on Tractor
17

AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin causing
serious injury. Keep hands and body away from pinholes and
nozzles, which eject fluids under high pressure. If ANY fluid is
injected into the skin. Consult your doctor immediately.
PREVENT BATTERYEXPLOSIONS
Keep sparks, lighted matches, and open flame away from the top of
battery. Battery gas can explode.
Never check battery charge by placing a metal object across the poles.
PREVENTACID BURNS
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to
burn skin, cause holes in clothing and cause blindness if found entry
into eyes.
For adequate safety always;
1.Fill batteries in a well-ventilated area.
2.Wear eye protection and acid proof hand gloves
3.Avoid breathing direct fumes when electrolyte is added.
4. Do not add water to electrolyte as it may splash off causing severe
burns.
If you spill acid on yourself;
1.Flush your skin with water.
2.Flush your eyes with water for 10-15 minutes.
Get medical attention immediately.
SERVICE TRACTOR SAFELY
Do not wear a necktie, scarf or loose clothing when you work near
moving parts. If these items were to get caught, severe injury could result.
Remove rings and other jeweler to prevent electrical shorts and
entanglement in moving parts.
18

TRACTOR RUNAWAY
1. The tractor can start even if the transmission is engaged position causing Tractor to runaway
and serious injury to the people standing nearby the tractor.
2. For additional safety keep the pull to stop knob (fuel shut off control) in fully pulled out position.
Transmission in neutral position, Foot brake engaged and PTO lever in disengaged position
while attending to Safety Starter Switch or any other work on Tractor.
SAFETY STARTER SWITCH
1.
Clutch operated safety switch is provided on all Tractors which allow the starting system to
WORK IN VENTILATEDAREA
Do not start the Tractor in an enclosed building unless the doors &
windows are open for proper ventilation, as tractor fumes can cause
sickness or death. If it is necessary to run an engine in an enclosed area
remove the exhaust fumes by connecting exhaust pipe extension.
Safety Starter Switch is to be replaced after every 2000 hours/4 years,
whichever is earlier
1.
Clutch operated safety switch is provided on all Tractors which allow the starting system to
become operational only when the Clutch pedal is fully pressed.
2. Do not By-pass this safety starter switch or work on it. Only Authorized Dealers are
recommended to work on safety starter switch.
3. On some models Safety Starter switch is provided on transmission High-low shifter lever and in
PTO shifter lever.The tractor can be started only if High-low shifter lever is in neutral position.
19
Caution