TYM T194 User manual

FOREWORD
FOREWORD
▐Thank you very much for purchasing our tractor which will give you many years of reliable service.
▐The introduction in this manual sets out the correct manner of operating, maintaining and checking the
tractor to ensure long-term durability.
▐Please ensure correct operation of the tractor as incorrect can cause substantial mechanical damage as well
as cause accidents with the associated injuries.
▐Please note that in some cases differences can exist between this manual and your tractor due to the
manufacture’s policy of constant product improvement.
▐In the event that you encounter a problem not covered by this manual, please contact your nearest dealer
who will assist you in resolving your problem.

WARNING SIGNS
The following warning signs in this manual draw additional attention to items of importance for the safe and
correct operation of the tractor.
SIGNS MEANING OF THE SIGN
This indicates that a condition may result in harm, serious injury or death to
you or other persons if the warning is not heeded.
Follow the advice provided with the warning signs.
Hazard or unsafe practice that can lead to severe injury or death.
Hazard or unsafe practice that can lead in injury or death.
Instructions for the correct operation of the machine which, if followed, will
ensure that it performs at its best.
All information, illustrations and specifications in this manual are based on latest information available at the
time of publication. The right is reserved to make change at any time without a notice.
DANGER
IMPORTANT
WARNING
CAUTION

TABLE
OF
CONTENTS
B
C
D
I
A
H
G
F
E
A. GENERAL INFORMATION
B. SAFETY PRECAUTIONS
C. TRACTOR INSTRUMENTS
D. OPERATION
E. MAINTENANCE
F. TROUBLESHOOTING
G. STANDARD FOR FARMWORK
H. APPENDIX
I. INDEX

TABLE OF CONTENTS
SAFETY PRECAUTIONS
1. SAFETY INSTRUCTIONS
2. SAFE OPERATION OF TRACTOR
3. DOs & DON’Ts
4. SAFETY DECALS
5. UNIVERSAL SYMBOLS
TRACTOR INSTRUMENTS
1. SWITCHES
2. MONITOR PANEL & GAUGES
3. CONTROL INSTRUMENTS
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮B – 2
〮〮〮〮〮〮〮〮B –15
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮B –22
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮B –24
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮B –28
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮C – 2
〮〮〮〮〮〮〮〮〮〮〮〮C – 5
〮〮〮〮〮〮〮〮〮〮〮〮〮C –11
A
B
C
GENERAL INFORMATION
1. EXTERIOR VIEW
2. TRACTOR IDENTIFICATION
3. ABOUT THIS MANUAL
4. INTRODUCTION & DESCRIPTION
5. OWNER ASSISTANCE
6. ROPS (ROLL OVER PROTECTIVE
STRUCTURES)
7. SEAT ADJUSTMENT
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A – 2
〮〮〮〮〮〮〮〮〮〮〮〮〮A – 5
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A – 6
〮〮〮〮〮〮〮A – 7
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A – 9
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A –10
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A –12
OPERATION
1. START & STOP OF ENGINE
2. OPERATING THE TRACTOR
3. CHECKS DURING DRIVING
4. WORK PROCEDURES
〮〮〮〮〮〮〮〮〮〮〮〮〮〮D–2
〮〮〮〮〮〮〮〮〮〮〮〮〮D – 4
〮〮〮〮〮〮〮〮〮〮〮〮〮〮D – 7
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮D – 9
D

TABLE OF CONTENTS
MAINTENANCE
1. MAINTENANCE SCHEDULE
2. OPENING COVERS
3. CHECKS & SERVICING EACH PART
4. GREASING EACH PART
5. STORING THE TRACTOR
〮〮〮〮〮〮〮〮〮〮〮〮〮〮E – 2
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮E – 4
〮〮〮〮〮〮〮E – 5
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮E–19
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮E–20
E
TROUBLESHOOTING
1. ENGINE SYSTEM
2. BRAKE SYSTEM
3. STEERING WHEEL SYSTEM
4. HYDRAULIC SYSTEM
5. ELECTRIC INSTRUMENTS SYSTEM
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮F – 2
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮F – 5
〮〮〮〮〮〮〮〮〮〮〮〮〮F – 6
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮F – 6
〮〮〮〮〮〮F – 7
F
STANDARD FOR FARMWORK
1. STANDARD FOR FARMWORK〮〮〮〮〮〮〮〮〮〮〮〮G–2
G
HAPPENDIX
1. SPECIFICATIONS
2. MAJOR CONSUMABLES
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮H –2
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮H –4

TABLE OF CONTENTS
INDEX
1. INDEX 〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮I–2
I

A. GENERAL INFORMATION
1. EXTERIOR VIEW
2. TRACTOR IDENTIFICATION
3. ABOUT THIS MANUAL
4. INTRODUCTION & DESCRIPTION
5. OWNER ASSISTANCE
6. ROPS (ROLL OVER PROTECTIVE
STRUCTURES)
7. SEAT ADJUSTMENT
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A – 2
〮〮〮〮〮〮〮〮〮〮〮〮A – 5
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A – 6
〮〮〮〮〮〮〮〮A – 7
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A – 9
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A –10
〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮〮A –12

GENERAL INFORMATION
A
2
▶RIGHT SIDE OF THE TRACTOR
1. EXTERIOR VIEW
REAR TIRE
SEAT
ROPS
HOOD
HEAD LAMP

A
GENERAL INFORMATION
A
▶LEFT SIDE OF THE TRACTOR
3
ROPS
HOOD
FRONT TIRE
SEAT
REAR TIRE

GENERAL INFORMATION
A
4
▶BACK SIDE OF THE TRACTOR
ROPS
BRAKE LAMP
LIFT ROD
TOP LINK
PTO SHAFT
CHECK LINK
TURN SIGNAL LAMP
LOWER LINK
※ FIGURES OF BRAKE AND TURN SIGNAL LAMPS
MAY VARY DEPENDING ON SALES AREA

A
GENERAL INFORMATION
A
▶SERVICE & PARTS
•SERVICE
Service is available from any TYM
dealer in the country.
•PARTS
To obtain spare parts please contact
your nearest dealer and give him
the details listed below.
•Tractor model
•Tractor serial number
•Tractor engine number
•Part number and description
•Quantity required
▶WARRANTY OF THE PRODUCT
The manufacturer warrants this product
and full details of the warranty are
provided on a separate warranty
schedule.
▶TYPE OR NUMBER OF ENGINE &
CHASSIS
The engine and chassis number are
stamped as shown in the drawing above.
5
2. TRACTOR IDENTIFICATION
CARVED POSITION OF THE
ENGINE TYPE OR NUMBER
CARVED POSITION OF
THE CHASSIS NUMBER

GENERAL INFORMATION
A
6
For exact information about any
particular tractor, please consult your
TYM dealer / distributor.
Read this manual carefully and keep it
in a convenient place for future
reference.
If at any time you require advice
concerning your tractor, do not hesitate
to contact your authorized TYM dealer /
distributor.
He has trained personnel, genuine parts
and necessary equipment to undertake
all your service requirements.
Manufacturer’s policy is one of
continuous improvement, and the right
to change prices, specifications or
equipment at any time without notice is
reserved.
All data given in this book is subject to
production variations.
Dimensions & weight are approximate
only and the illustrations do not
necessarily show tractors in standard
condition.
This manual has been prepared to assist
you in following/adopting the correct
procedure for running-in operation and
maintenance of your new TYM Co. Ltd.
tractor.
Your tractor has been designed and
built to give maximum performance,
with good fuel economy and ease of
operation under a wide variety of
operating conditions.
Prior to delivery, the tractor was
carefully inspected, both at the factory
and by your TYM Dealer/Distributor, to
ensure that it reaches you in optimum
conditions.
To maintain this condition and ensure
trouble free performance, it is
important that the routine services, as
specified in this manual, are carried out
at the recommended intervals.
3. ABOUT THIS MANUAL

A
GENERAL INFORMATION
A
The tractor serial number is punched on
a plate attached to the left hand side of
the engine body.
For easy reference, we suggest you to
write the number in the space provided
in the owner’s personal data.
Dealer / distributors are kept informed
of the latest methods of servicing
tractors.
They stock genuine spare parts and are
backed by the company’s full support.
Through this manual, the use of the
terms LEFT, RIGHT, FRONT and REAR
must be understood, to avoid any
confusion when following the
introductions.
The LEFT and RIGHT means left and
right sides of the tractor when facing
forward in the driver’s seat, reference to
the FRONT indicates the radiator end of
the tractor, while the REAR, indicates
the drawbar end.
When spare parts are required, always
specify the tractor and engine serial
number when ordering these parts.
This will facilitate faster delivery and
help ensure that the correct parts for
your particular tractor is received.
The word, ’tractor’ has been derived
from ‘traction’ which means pulling.
A tractor is required to pull or haul an
equipment, implement or trolley which
are coupled to the tractor body through
suitable linkage.
A tractor can also be used as a prime
mover as it has a power outlet source
which is also called Power Take or PTO
shaft.
In this book the operating, maintenance
and storage instructions for all models
of TYM diesel tractors has been
complied. This material has been
prepared in detail to help you in the
better understanding of maintenance
and efficient operation of the machine.
If you need any information not given in
this manual, or require the services of a
trained mechanic, please get in touch
with the TYM dealer / distributor in your
locality.
7
4. INTRODUCTION & DESCRIPTION
RIGHT TURN
(CLOCKWISE)
LEFT TURN
(COUNTER-
CLOCKWISE)
FRONT LEFT
RIGHT REAR

GENERAL INFORMATION
A
8
•REAR AXLE & WHEELS
This is mounted on ball bearings and is
enclosed in removable housing which
are bolted to the transmission case.
The rim & disc fitted with rear tires are
bolted to the outer flange of rear axle.
•HYDRAULIC SYSTEM & LINKAGES
TYM tractors are fitted with live
independent, very touch of hydraulic
system.
Three point linkages can be used for
category 1 type of implements.
•STEERING
It consists of Hydrostatic Power
steering system, which has a hydraulic
cylinder and single type hydraulic
pump.
•ENGINE
The T194 tractor is fitted with vertical,
Water-cooled 3-cycle and spherical
chamber type YANMAR ENGINE
(3TNV74F-SDKTF2).
•TRANSMISSION
The T194 is fitted HST with 2 range and
can be selected speed range by HIGH-
LOW selector lever.
The T194 tractor has Two pedals for
forward/reverse control.
T194 tractor with Independent Power
Take Off is fitted with electro hydraulic
Clutch Assy.
The Mid PTO can be operated both or
separately by a lever.
TYM T194 tractor are provided with
independent disc brakes operated by
two road travel.
A foot brake lever is fitted for parking.
▶DESCRIPTION
•GENERAL CONSTRUCTION
The transmission case, engine and
front axle support are bolted together
to form a rigid unit.
•FRONT AXLE & WHEEL
The 4WD front axle is a center-pivot,
reverse eliot type.
The front wheel drive mechanism is
incorporated as a part of the axle.
The front wheel drive power is taken off
the rear transmission and transmitted
to the differential in the front axle where
the power is divided into right and left
and to the respective final cases.
In the final cases, the transmitted
revolution is reduced by the level gears
to drive the front wheel.
The 4WD mechanism with level gears
provides wider steering and greater
durability.

A
GENERAL INFORMATION
A
If you cannot obtain satisfaction by
doing this, contact the TYM office and
provide us with;
•Your name, address and telephone
number
•Model and tractor serial number
•Dealer / distributor name & address
•Machine purchase date and Hours
used
•Nature of problem
Before contacting TYM office, be aware
that your problem will likely to be
resolved in the dealership using the
dealer’s / distributor’s facilities,
equipment and personnel.
So it is important that your initial
contact be with the dealer / distributor.
We at TYM and your TYM dealer /
distributor want you to be completely
satisfied with your investment.
Normally any problems with your
equipment will be handled by your
dealer / distributor’s service
departments, however,
misunderstanding can occur.
If you feel that your problem has not
been handled to your satisfaction, we
suggest the following.
Contact the owner or general manager
of the dealership, explain the problem,
and request assistance.
When additional assistance is needed,
your dealer / distributor has direct
access to your office.
•ELECTRICAL SYSTEM
A 12 volt lead acid propylene battery is
used to activate the engine through the
starter motor and the electrical system
comprising horn, head lamp.
Side indicator lamps, plough lamp,
brake light, gauge lamp, hazard lamp.
Generator or alternator, fuse box also
from part of the electrical system.
9
5. OWNER ASSISTANCE
When operating the tractor at high
speed, do not attempt to make sharp
turns by using the brakes.
This may result in overturning of the
tractor causing serious injury or death.
WARNING

GENERAL INFORMATION
A
10
▶USE OF TRACTOR WITH ROPS
LOWERED CAN CAUSE FATAL
INJURIES
As the ROPS frame or cab together with
the seat belt was designed to meet
certain standards, they must be
maintained in good order and condition.
To achieve this objective, both the
structure and the seat belt should be
inspected on a regular basis. (Every time
the tractor is serviced)
In the event that the seat belt is
damaged or frayed, it should be
replaced and in the event that the ROPS
frame or any part of the mounting
structure is damaged or cracked, the
faulty component must be replaced
with a new unit.
Such a unit must meet all of the test
criteria of the original unit.
Fitment of an inferior item or items
affects the certification of the entire
ROPS structure and the effectiveness of
the structure in the event of an accident.
Drilling or welding of the ROPS is
forbidden.
On some models the ROPS frame has a
fold down feature, which can be used to
enter low buildings etc.
Take care when lowering the upper
section of the ROPS frame and take
extreme care while driving the tractor
with the ROPS frame lowered.
Do not wear the seat belt with the ROPS
lowered and please remember that the
fold down facility is for special
circumstances only and must not be
lowered for general use.
▶ROPS
TYM tractors are equipped with a frame
for the protection of operators.
In the case of cab tractors the frame is
incorporated in the cab structure.
The objective of the frame or cab
structure is to protect the operator in
the event of a roll over and they are
designed to support the entire weight of
the tractor in that event.
Each TYM ROPS frame or cab structure is
designed and has been tested to meet
industry and or government standards.
Included in these tests were all
mounting bases and bolts or other
fasteners.
6. ROPS (ROLL OVER PROTECTIVE STRUCTURE)
For ROPS frames to be effective and
protect the operator, the seat belt
provided must be worn in order to keep
operators within the ROPS protected
area in the event of a roll over.
Failure to use the seat belt can still
cause serious injury or death.
DANGER
ROPS

A
GENERAL INFORMATION
A
▶ROPS TYPE▶DAMAGE OF ROPS
If the tractor has rolled over or the ROPS
has damaged (such as striking an
overhead object during transport), it
must be replaced to provide the original
protection.
After an accident, check for damages to
•ROPS
•SEAT
•SEAT BELT & SEAT MOUNTINGS
Before you operate a tractor, replace all
damaged parts.
11
Do not weld, drill or straighten the ROPS.
WARNING
Always wear your seat belt if the tractor
is equipped with ROPS.
WARNING
Never attach chains, ropes to the ROPS
for pulling purposes.
This will cause the tractor to tip
backwards. Always pull from the tractor
drawbar.
Be careful when driving through door
opening or under low overhead objects.
Make sure there is sufficient overhead
clearance for the ROPS fatal injuries.
WARNING
If the ROPS is removed or replaced,
make certain that the proper hardware
is used to replace the ROPS and the
recommended torque values are
applied to the attaching bolts.
WARNING

GENERAL INFORMATION
A
12
To select seat position, move adjusting
lever and slide seat closer to or away
from dash panel and controls.
▶SEAT SLIDING
Before operating a tractor it is
important to adjust the seat to the most
comfortable position & check whether it
is properly locked in its position.
7. SEAT ADJUSTMENT
Do not use solvents to clean the seat.
Use warm water with a little detergent
added.
IMPORTANT
Do not put a hand between the seat and
the slides when adjusting the seat
position.
You can get injured unexpectedly.
WARNING
Check whether the seat properly locked
in its position before driving the tractor.
Always use the seat belt when the ROPS
is installed.
Do not use the seat belt if a foldable
ROPS is down or there is no ROPS.
Check the seat belt regularly and
replace if frayed or damaged.
DANGER
SEAT SLIDING ADJUSTMENT LEVER

B. SAFETY PRECAUTIONS
1. SAFETY INSTRUCTIONS
2. SAFE OPERATION OF TRACTOR
3. DOs & DON’Ts
4. SAFETY DECALS
5. UNIVERSAL SYMBOLS
· · · · · · · · · · · · · · · · · · · B – 2
· · · · · · · · · · B –15
· · · · · · · · · · · · · · · · · · · · · · · · · · · B – 22
· · · · · · · · · · · · · · · · · · · · · · · · · B – 24
· · · · · · · · · · · · · · · · · · · · B – 29

SAFETY PRECAUTIONS
B
2
▶READ SAFETY INSTRUCTION
Carefully read all safety instructions
given in this manual for your safety.
Tempering with any of the safety
devices can cause serious injuries or
death.
Keep all safety signs in good condition.
Replace missing or damaged safety
signs.
Keep your tractor in proper condition
and do not allow any unauthorized
modifications to be carried out on the
tractor, which may impair the function /
safety and affect tractor life.
▶SIGNAL SIGNS
The signal signs
‘DANGER, WARNING or CAUTION’
are used with safety alert symbol.
DANGER identifies the most serious
hazards.
Safety symbols with signal signs
‘DANGER or WARNING’ are typically near
specific hazards.
General precautions are listed on
CAUTION safety signs.
▶ENSURE SAFETY INFORMATION
This symbol means
‘Attention! Your safety is involved.’
The message that follows the symbol
contains important information about
safety.
Carefully read the message.
DANGER
WARNING
CAUTION
1. SAFETY INSTRUCTIONS