Unipower Sageon II User manual

Sageon® II Bulk
Product Manual
PM 990-5201-00, Issue 6
sageon2_48-man.pdf
UNIPOWER LLC
3900 Coral Ridge Drive, Coral Springs,
FL 33065, United States
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web site – http://www.unipowerco.com

Front Matter Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 i
RECEIVING INSTRUCTIONS
and
GENERAL EQUIPMENT INFORMATION
Please Note: For your protection, this product manual should be read and thoroughly
understood before unpacking, installing, using, or servicing the described equipment.
UNIPOWER, LLC presents all equipment to the delivering carrier securely packed and ready for
transport. Upon acceptance of the equipment from us, the delivering carrier assumes
responsibility for its safe delivery to you. Once you receive the equipment, it is your
responsibility to document any damage to the equipment that was sustained during transport to
you and to file your claim with the carrier promptly and accurately.
PACKAGE INSPECTION
Examine the shipping container for any visible damage: punctures, dents, and any other signs of possible internal damage.
Describe any damage or shortage on the receiving documents and have the carrier’s representative sign his/her full name.
If you're receiving freight bill notes that a Tip-N-Tell is attached to your freight, locate the indicator and note the color of the
arrow. If the Tip-N-Tell arrow has turned even partially blue, this means the freight has been tipped in transport. Make sure
the carrier notes this on your receipt before you sign for the freight.
EQUIPMENT INSPECTION
Promptly upon receipt of shipment, open the container and inspect the contents for damage. If it is necessary to move or
otherwise handle the shipment, refer to the next section, Handling, for instructions and warnings.
Unpack the shipment carefully to avoid scratching or otherwise marring the exterior finish. Be careful not to discard any
included equipment, parts, or manuals. If damage is detected, call the delivering carrier to determine appropriate action. The
carrier may require an inspection.
IMPORTANT: If damage is detected, save all shipping material for the carrier’s representative!
If damage is detected, also notify UNIPOWER; contact information is in Section 1.6 Product Support. UNIPOWER will
determine if the equipment should be returned for repair. If it is determined that the equipment should be returned to
UNIPOWER, ask the delivering carrier to send the packages back to UNIPOWER at the delivering carrier’s expense. Be sure
that the equipment is properly packaged for shipment.
If repair is necessary, UNIPOWER will invoice you for the repair so that you may submit the bill to the delivering carrier
with your claim form.
It is your responsibility to file a claim with the delivering carrier. Failure to properly file a claim for shipping damages may
void warranty service for any physical damages later reported for repair.
HANDLING
The Sageon II Bulk is moderate in weight. Use sufficient personnel and power equipment to ensure safe handling.
Use extreme care in handling and unpacking the Sageon II Bulk. Refer to section 3.1 for mounting the Power Module.

Front Matter Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 ii
NAMEPLATE
A nameplate that includes model number, part number, and serial number information, as appropriate, identifies a
UNIPOWER product. Please include this information, shown in italic in the label drawing below, in all correspondence with
UNIPOWER. A sample nameplate is shown below.
225.8001.00
SAGEON II POWER MODULE
PART NUMBER: 110-5201
INPUT RATING: 85-300VAC, 18A max,
45-66Hz (each rectifier)
OUTPUT RATING: 48V, 400A
SERIAL #: D5S0412345
INITIAL SETTINGS
All equipment is shipped from the factory fully inspected and adjusted. Read the technical reference or product manual
before installing or making any adjustments.

Front Matter Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 iii
ISSUE HISTORY
Issue Description Approval/Date
5 Updated logo & verbiage to state UNIPOWER.
See ECN 20062 (WD 2/5/15)
DBW
2/6/15
6 Update contact details NF
9/28/16
DOCUMENT SUMMARY
Thank you for purchasing the Sageon II Bulk. We at UNIPOWER are proud of the quality of our products and welcome any
suggestions to further improve our designs to fit your needs.
This product manual provides general warning, installation, commissioning, operation, and troubleshooting instructions for
the Sageon II Bulk and its optional components. It consists an Appendix A- Setting Up Network Interfaces and Specifications
for 110.7670.4850 as well as a drawing packet located in the back of the manual. The drawings supplement the provided
descriptions and procedures.
PROPRIETARY AND CONFIDENTIAL
The information contained in this product manual is the sole property of UNIPOWER, LLC. Reproduction of the manual or
any portion of the manual without the written permission of UNIPOWER, LLC is prohibited.
© Copyright UNIPOWER, LLC 2015
DISCLAIMER
Data, descriptions, and specifications presented herein are subject to revision by UNIPOWER, LLC without notice. While
such information is believed to be accurate as indicated herein, UNIPOWER, LLC makes no warranty and hereby disclaims
all warranties, express or implied, with regard to the accuracy or completeness of such information. Further, because the
product(s) featured herein may be used under conditions beyond its control, UNIPOWER, LLC hereby disclaims and
excludes all warranties, express, implied, or statutory, including any warranty of merchantability, any warranty of fitness for
a particular purpose, and any implied warranties otherwise arising from course of dealing or usage of trade. The user is solely
responsible for determining the suitability of the product(s) featured herein for user’s intended purpose and in user’s specific
application.
Throughout the remainder of this manual, “UNIPOWER” will mean “UNIPOWER, LLC.”
PERSONNEL REQUIREMENTS
Installation, setup, operation, and servicing of this equipment should be performed by qualified persons thoroughly familiar
with this Product Manual and Applicable Local and National Codes. A copy of this manual is included with the equipment
shipment.

Front Matter Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 iv
TABLE OF CONTENTS
1.GENERAL WARNING ...................................................................................................................... 1-1
2.CONFIGURATION ............................................................................................................................ 2-1
2.1GENERAL DESCRIPTION ......................................................................................................................... 2-1
2.2SYSTEM DESCRIPTION ............................................................................................................................ 2-1
2.2.1Front View ............................................................................................................................................... 2-1
2.2.2Rear View ................................................................................................................................................ 2-3
3.INSTALLATION ................................................................................................................................ 3-1
3.1MOUNTING THE POWER MODULE ....................................................................................................... 3-1
3.1.1Tools Required for Installation ................................................................................................................ 3-1
3.1.2Gaining Access to Rear Wiring ............................................................................................................... 3-1
3.2OVERVIEW OF EXTERNAL WIRING CONNECTIONS ........................................................................ 3-1
3.3MAINS CONNECTIONS ............................................................................................................................ 3-2
3.3.1Factory Supplied Configurations ............................................................................................................. 3-2
3.3.2Single phase – individual protected external feeds .................................................................................. 3-2
3.3.3Surge protection requirements ................................................................................................................. 3-7
3.4BULK LOAD CONNECTIONS .................................................................................................................. 3-7
3.5BATTERY CONNECTIONS ....................................................................................................................... 3-7
3.6TEMPERATURE SENSORS ....................................................................................................................... 3-8
3.7AUXILIARY RELAY CONNECTIONS ..................................................................................................... 3-8
3.8CONTROLLER POWER CONNECTIONS ................................................................................................ 3-9
3.9FRONT PANEL USB COMMUNICATIONS CONNECTION .................................................................. 3-9
3.10REMOTE COMMUNICATION CONNECTION ....................................................................................... 3-9
3.10.1TCP/IP and Sageview Interfaces ......................................................................................................... 3-9
3.11AC OPTION BOX (LIST 41 & 61) ............................................................................................................ 3-10
3.12ADDING AUXILIARY EXPANSION MODULES .................................................................................. 3-10
4.COMMISSIONING ............................................................................................................................ 4-1
5.OPERATION ....................................................................................................................................... 5-1
5.1SUMMARY OF CONTROLLER FRONT PANEL CONTROLS ............................................................... 5-1
5.2CONTROLLER COMPONENTS ................................................................................................................ 5-1
5.2.1Alpha-numeric Display ............................................................................................................................ 5-1
5.2.2Front Panel Pushbuttons .......................................................................................................................... 5-1
5.2.3Status Indicating LEDs (Controller) ........................................................................................................ 5-2
5.3CONTROLLER SECURITY & ALARMS .................................................................................................. 5-2
5.3.1Password security..................................................................................................................................... 5-2
5.3.1.1Entering a password to gain access to parameters change............................................................5-2
5.3.2When an alarm condition exists ............................................................................................................... 5-2
5.3.3Controller Alarms .................................................................................................................................... 5-3
5.3.4User programmable relay functions ......................................................................................................... 5-4
5.4NAVIGATING CONTROLLER FUNCTIONS .......................................................................................... 5-5
5.4.1Base Menu (System Level Functions) ..................................................................................................... 5-5
5.4.2RECTIFIER Menu (Rectifier Specific Functions) ................................................................................... 5-8
5.4.3Alarm Log ................................................................................................................................................ 5-8
5.4.4Battery Menu (Battery Specific Functions) ............................................................................................. 5-9
6.TROUBLESHOOTING ...................................................................................................................... 6-1
6.1TO REMOVE A RECTIFIER MODULE OR A CONTROLLER............................................................... 6-3
6.2TO INSERT A RECTIFIER MODULE OR A CONTROLLER ................................................................. 6-3
7.APPENDIX A – SETTING UP NETWORK INTERFACES ......................................................... 7-1
7.1PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE .................................. 7-1
7.1.1Preparations for local address set up ........................................................................................................ 7-1
7.1.2Local IP address set up procedure ............................................................................................................ 7-1
7.1.3Preparations for gateway address set up .................................................................................................. 7-1
7.1.4Gateway IP address set up procedure ....................................................................................................... 7-1

Front Matter Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 v
7.2PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS ............................................ 7-2
7.2.1Preparations for local address set up ........................................................................................................ 7-2
7.2.2Local IP address set up procedure ............................................................................................................ 7-2
7.2.3Configuring the Unit ................................................................................................................................ 7-3
7.2.3.1Using a Telnet Connection.............................................................................................................7-3
7.2.4Server Configuration (Network Configuration) ....................................................................................... 7-4
8.SPECIFICATIONS FOR 110-7670-4850 .......................................................................................... 8-1
FIGURES
Figure 2-1 400A Bulk Power ................................................................................................................................ 2-1
Figure 2-2 600A Bulk Power ................................................................................................................................. 2-1
Figure 2-3 400A Bulk Power with AC Breakers .................................................................................................... 2-2
Figure 2-4 600A Bulk Power with AC Breakers .................................................................................................... 2-2
Figure 2-5 Rear view of connections ...................................................................................................................... 2-3
Figure 2-6 Connections on Controller interface board ........................................................................................... 2-3
Figure 2-7 Alarm relay board connections ............................................................................................................. 2-4
Figure 3-1 Mount points for securing Power Module in a rack ............................................................................ 3-1
Figure 3-2 AC Feed Terminations .......................................................................................................................... 3-2
Figure 3-3 Single Phase feed (phase to neutral) ..................................................................................................... 3-3
Figure 3-4 Single Phase feed (phase to phase) ....................................................................................................... 3-3
Figure 3-5 split Single Phase feed (phase to neutral) ............................................................................................. 3-4
Figure 3-6 Y-Three Phase feed -connected rectifiers (phase to phase) .............................................................. 3-4
Figure 3-7 Y-three Phase feed (phase to neutral) ................................................................................................... 3-5
Figure 3-8 -three Phase feed (phase to phase) .................................................................................................... 3-5
Figure 3-9 Y-three phase feed; Single Phase to rectifiers (phase to phase) ........................................................... 3-6
Figure 3-10 Y-Three Phase Feed; Single Phase to Rectifiers (phase to neutral) .................................................... 3-6
Figure 3-11 Surge Protection .................................................................................................................................. 3-7
Figure 3-12 Bulk Load Connections ...................................................................................................................... 3-7
Figure 3-13 Communication Interface Board (opt) & Multiple Alarm Board ....................................................... 3-8
Figure 3-14 AC Option Box Rear View (screens removed for clarity) ................................................................ 3-10
Figure 6-1 Removing Rectifier Module or Controller ............................................................................................ 6-3

General Warning Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 1-1
1. GENERAL WARNING
1. This equipment has been designed to be used only in restricted access areas.
2. This equipment must only be serviced by authorized and qualified service personnel.
3. Operators should not attempt to repair faulty units. There are no operator serviceable parts inside. All fuses are only
replaced as part of a repair procedure in a repair facility by authorized personnel and not as a maintenance procedure on
site.
4. The power Module magazine should be mounted in a rack that satisfies the requirements for electrical enclosures and fire
enclosures according to IEC60950 or equivalent standard. For open rack use, the back of the magazine must be fully
enclosed by its covers and the AC wiring terminations must be protected by either a grounded casing or an enclosure that
provides double insulation.
5. The power shelves must be used with sufficient ventilation. After mounting, the air flow paths into and out of the
rectifiers must be unrestricted. Allow adequate flow for exhaust air out of the rack.
6. Rectifiers are live at all times when the rectifier is plugged into the backplane connector. The input AC disconnection
device is the rectifier backplane connector.
7. When removing modules, especially if the ambient temperature is high and the unit has been operating at maximum load,
avoid skin contact with the metal casing, as it may be too hot to touch. Pull the unit halfway out of the magazine and let
cool for 2-3 minutes before handling.

Configuration Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 2-1
2. CONFIGURATION
2.1 GENERAL DESCRIPTION
Sageon II Bulk is turn-key DC uninterruptible power supply solutions (DC UPS) for powering 48VDC telecommunications
and industrial equipment. The Power Module provides integrated battery management functions for a range of battery types
(VRLA, flooded Lead-acid, NiCad, Ni-MH, Li-polymer) to enable easy commissioning of a DC UPS or it can be used as a
standalone DC source when no batteries are used.
The Power Module provides the following integrated features:
 Bulk power  N+1 redundant rectifiers
 battery charge current limiting (opt)  short circuit and reverse polarity protection
 battery temperature sensing(opt)  a monitoring and control module (Controller)
 accurate temperature compensated Float and
Equalization voltages (opt)
 super capacitor backed real-time system clock
 optional modules for monitoring AC power and
battery cell voltages
 optional remote communication capability,
including web-based protocols
 optional AC breakers  all rectifiers and the controller are hot-swap and
plug-and-play capable
2.2 SYSTEM DESCRIPTION
2.2.1 Front View
Figure 2-1 400A Bulk Power
Figure 2-2 600A Bulk Power

Configuration Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 2-2
Figure 2-3 400A Bulk Power with AC Breakers
Figure 2-4 600A Bulk Power with AC Breakers

Configuration Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 2-3
2.2.2 Rear View
Figure 2-5 Rear view of connections
1 2 4 5 6 7 83
Figure 2-6 Connections on Controller interface board
(1) Remote communications module connection (14-way ribbon)
(2) Auxiliary peripheral module (relays, battery cell monitor, etc) connection (16-way ribbon)*
(3) Battery (& load) distribution module connection** (34-way ribbon)
(4) Ambient temperature sensor connection
(5) Battery temperature sensor connection
(6) Rectifier isolated communications connection (10-way ribbon)*
(7) Standalone system voltage connection (Controller power and voltage sensing)
(8) Load circuit breaker trip detection circuitry connection
Notes:
* Devices and cable connections are pre-wired as part of the supplied and tested Power Module
** This connection can be left unused if the system has no requirement for control and maintenance of batteries (i.e.
standalone DC power supply)
(1) Controller interface board
connections
(2) Rectifier interface board
(3) Communications board (opt)
(4) Positive customer connection (3/8"
on 1" C-C; 4 max)
(5) Negative customer connection (3/8"
on 1" C-C; 4 max)
(6) Customer connection AC input (16-
10 AWG)
(7)
(8)
(9)
1” Conduit Knockouts
(3 on 400A; 5 on 600A)
Chassis ground
(3/8" on 1" C-C; holes provided)
Multiple alarm board

Configuration Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 2-4
Figure 2-7 Alarm relay board connections
The alarm relay board is installed on the side of the Power module such that Relay 5 is on the top when viewed from the rear
of the metalwork. Each alarm is user programmable through the Controller using the Sageview PC software.

Installation Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 3-1
3. INSTALLATION
3.1 MOUNTING THE POWER MODULE
The Power module is mounted into a standard 19” rack using 12-24 screws. A minimum of eight screws are required to
secure the Power Module into the rack. It is recommended to initially install the Power Module into the rack without either
the Controller or the rectifiers in place.
Figure 3-1 Mount points for securing Power Module in a rack
Wiring for the standard Power Module is rear access only.
3.1.1 Tools Required for Installation
 No. 2 screwdriver (for tightening rack bolts)
 No. 1 screwdriver
 Insulated socket set wrench
 Small flat-blade screwdriver (for tightening DIN rail terminal screws)
3.1.2 Gaining Access to Rear Wiring
NOTE: Access to the rear wiring should be limited to qualified service personnel. It is recommended to remove the AC
power before gaining access to the rear wiring due to the safety hazard present inside the electrical enclosure. Similarly, the
energy hazard associated with the batteries connected to the DC bus must be addressed with appropriately insulated tools
and other measures to prevent accidental short circuits to the DC bus.
To open the top rear cover, remove the rear M3 screws securing the Lexan cover to the top.
To gain further access to the wiring, remove the rear cover grill by removing the ten screws holding the Lexan grill. (See
Figure 2.5)
3.2 OVERVIEW OF EXTERNAL WIRING CONNECTIONS
SD-SAGEON2.LXX drawings, located in the back of the manual, show the internal and interface schematic for the Sageon II
Bulk. For indicating how a system is connected, the same schematic applies to other Power Module products. The system
shown is for a –48V system where the positive side of the DC bus is tied to ground, usually on the common return bar. It is
also possible to float the output, but under these conditions, there is no guarantee that all voltages on the DC bus will stay
below the Safety Extra-Low Voltage (SELV) limits with respect to ground during fault conditions.
The bulk DC output connections are shown in Figure 2.5. The positive terminal bus is located on the left side, looking from
the back.

Installation Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 3-2
The AC input connections are located on the left side of the module. There are three (3) 400A & five (5) 600A 1” conduit
knockouts located along the left side, looking from the back, for the electrician. The AC feed should be wired as individually
protected feeds for each rectifier (recommended and preferred) to provide discrimination of fault protection devices. Where
the AC breaker option is integrated into the Power Module, each rectifier feed is individually protected and the installer is
only required to connect a single AC supply (1 phase) to the AC DIN rail terminations.
3.3 MAINS CONNECTIONS
Figure 3-2 AC Feed Terminations
3.3.1 Factory Supplied Configurations
Power shelves internal AC distribution, are configured with each rectifier hot line (L1) and neutral (L2), being terminated in
an individual DIN rail terminal block (beige). The grounding wire connects to the green/yellow terminal block (GND).
3.3.2 Single phase – individual protected external feeds
Connect each of the circuit breaker protected hot wires (L1) to the individual terminal blocks that feed each rectifier.
Connect the neutral wires to the respective neutral terminals (L2).

Installation Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 3-3
Figure 3-3 Single Phase feed (phase to neutral)
Figure 3-4 Single Phase feed (phase to phase)

Installation Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 3-4
Figure 3-5 split Single Phase feed (phase to neutral)
Figure 3-6 Y-Three Phase feed -connected rectifiers (phase to phase)

Installation Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 3-5
Figure 3-7 Y-three Phase feed (phase to neutral)
Figure 3-8 -three Phase feed (phase to phase)

Installation Sageon II Bulk Product Manual
PM990-5201-00, Issue 6 3-6
Figure 3-9 Y-three phase feed; Single Phase to rectifiers (phase to phase)
Figure 3-10 Y-Three Phase Feed; Single Phase to Rectifiers (phase to neutral)