Upright X Series Guide

060571-005

SERVICE & PARTS
MANUAL
X Series
Serial Numbers 15020 to current
When contacting UpRight for service or parts information,
be sure to include the MODEL and SERIAL NUMBERS
from the equipment nameplate. Should the nameplate be
missing, the SERIAL NUMBER is also stamped on top of
the top right side scissor guide channel towards the front
of the machine.
Call Toll Free in U.S.A.
1-800-926-LIFT
P/N 060571-005
6/00 K
UpRight, Inc.
1775 Park Street
Selma, California 93662
TEL: [phone]
FAX: [phone]
PARTS: 1-888-UR-PARTS
PARTS FAX: [phone]
UpRight International
Support Centre
Innsbrukweg 114
3047 AH Rotterdam
Netherlands
TEL: [phone]
FAX: [phone]
Parts Tel: [phone]
Parts Fax: [phone]
StampedSerial
Number
060571-005

Page IX Series Work Platform
FOREWORD
HOW TO USE THIS MANUAL
This manual is divided into six sections.
SECTION 1 INTRODUCTION
General description and machine specifications.
SECTION 2 MACHINE OPERATION AND SPECIFICATIONS
Information on how to operate the work platform and how to prepare it for operation.
SECTION 3 MAINTENANCE
Preventative maintenance and service information.
SECTION 4 TROUBLESHOOTING
Causes and solutions to typical problems.
SECTION 5 SCHEMATICS
Schematics and valve block diagram with description and location of components.
SECTION 6 ILLUSTRATED PARTS BREAKDOWN
Complete parts lists with illustrations.
SPECIAL INFORMATION
NOTE: Gives helpful information.
DANGER
! !
Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
!!
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
!!
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
060571-005

Page II
Foreword -
X Series Work Platform
WORKSHOP PROCEDURES
All information contained in this manual is based on the latest product information available at
the time of printing. We reserve the right to make changes at any time without notice. No part of
this publication may be reproduced, stored in retrieval system, or transmitted in any form by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written
permission of the publisher. This includes text, figures and tables.
CAUTION
!!
Detailed descriptions of standard workshop procedures, safety principles
and service operations are not included. Please note that this manual does
contain warnings and cautions against some specific service methods which
could cause personal injury or could damage a machine or make it unsafe.
Please understand that these warnings cannot cover all conceivable ways in
which service, whether or not recommended by UpRight, Inc., might be
done, or of the possible hazardous consequences of each conceivable way,
nor could UpRight, Inc., investigate all such ways. Anyone using service
procedures or tools, whether or not recommended by UpRight, Inc., must
satisfy themselves thoroughly that neither personal safety nor machine
safety will be jeopardized.
060571-005

Page iX Series
TABLE OF CONTENTS
Section 1
Introduction
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Platform Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Purpose of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Section 2
Operation and Specifications
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 Pre-Operation and Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Travel with Platform Lowered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Elevating the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Travel with Work Platform Elevated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Lower the Guardrails, X26N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Fold Down Guardrails, X31N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
2.4 Transporting The Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
By Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
By Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
2.5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Blocking Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.6 Preventative Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.7 Preventative Maintenance Checklist Maintenance Checklist. . . . . . . . . . . . . . 2-15
Preventative Maintenance Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
Preventative Maintenance Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
2.8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
060571-005

Page ii
Table of Contents -
X Series
Section 3
Maintenance
3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
General Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.2 Date Code Identification on Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 UpRight Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Male Connector (Plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Female Connector (Receptacle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Releasing Locking Fingers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Crimping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Removing Contact from Heavy Duty Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.5 Supporting Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
X20N, X20W, X26N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
X31N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.6 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Battery Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Battery Cell Equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3.7 Switch Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Down Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
3.8 Motor Controller and I/O Board Dip Switch Settings. . . . . . . . . . . . . . . . . . . . 3-10
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
3.9 Hydraulic Oil Tank and Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Oil and Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Reservoir Breather/Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
3.10 Setting Hydraulic Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Steering Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Lift Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Counterbalance Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
3.11 Hydraulic Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
3.12 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
3.13 Hydraulic Drive Motors and Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
3.14 Brake Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
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Table of Contents
X Series
3.15 Steering Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
3.16 Depression Mechanism Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
3.17 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
3.18 Electric Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
3.19 Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Section 4
Troubleshooting
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Checking Pump Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4.3 Upright Motor Controller Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4 Measured Voltage at I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.5 Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.6 Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Section 5
Schematics5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Section 6
Illustrated Parts Breakdown
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
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Page iv
Table of Contents - List of Figures
X Series
LIST OF FIGURES
Section 1
Introduction
Figure 1-1: X Series Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Section 2
Operation and Specifications
Figure 2-1: Chassis Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Figure 2-2: Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Figure 2-3: Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Figure 2-4: Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Figure 2-5: Emergency Lowering Valve Handle. . . . . . . . . . . . . . . . . . . . . .2-6
Figure 2-6: Parking Brake Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Figure 2-7: Secure Crane Straps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Figure 2-8: Transporting the Work Platform . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Figure 2-9: Blocking the Elevating Assembly. . . . . . . . . . . . . . . . . . . . . . .2-10
Figure 2-10: Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Figure 2-11: Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Section 3
Maintenance
Figure 3-1: UpRight Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Figure 3-2: Plugs and Receptacles, UpRight Connectors . . . . . . . . . . . . . . .3-2
Figure 3-3: Locking Finger, UpRight Connector. . . . . . . . . . . . . . . . . . . . . .3-3
Figure 3-4: Heavy Duty UpRight Connector. . . . . . . . . . . . . . . . . . . . . . . . .3-3
Figure 3-5: Blocking the Elevating Assembly--X20N, X20W, X26N . . . . .3-4
Figure 3-6: Blocking the Elevating Assembly--X31N. . . . . . . . . . . . . . . . . .3-5
Figure 3-7: Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Figure 3-8: Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Figure 3-9: Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Figure 3-10: Down Limit Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Figure 3-11: Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Figure 3-12: Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Figure 3-13: I/O Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Figure 3-14: Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Figure 3-15: Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Figure 3-16: Hydraulic Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Figure 3-17: Hydraulic Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Figure 3-18: Hydraulic Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Figure 3-19: Drive Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Figure 3-20: Brake Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Figure 3-21: Brake Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Figure 3-22: Steering Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Figure 3-23: Depression Mechanism Cylinder . . . . . . . . . . . . . . . . . . . . . .3-19
Figure 3-24: Five Section Scissor Assembly . . . . . . . . . . . . . . . . . . . . . . . .3-20
Figure 3-25: Lift Cylinder Remove and Replace. . . . . . . . . . . . . . . . . . . . .3-21
Figure 3-26: Lift Cylinder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Figure 3-27: Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
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Page v
Table of Contents List of Figures
X Series
Section 4
Troubleshooting
Figure 4-1: Hydraulic Test Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Figure 4-2: Motor Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
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Page vi
Table of Contents - List of Tables
X Series
LIST OF TABLES
Section 3
Maintenance
Table 3-1: Torque Specifications for Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Table 3-2: Torque Specifications for SAE Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Table 3-3: Torque Specifications for Metric Fasteners, U.S. Customary Units . . . . . . . . . . . . . . . . . . .3-25
Table 3-4: Torque Specifications for Metric Fasteners, SI Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Section 4
Troubleshooting
Table 4-1: LED Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Table 4-2: Hydraulic Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Table 4-3: Electrical Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
060571-005

Page 1-1X Series Work Platform
Section 1
INTRODUCTION
1.1 INTRODUCTION
PURPOSE
The purpose of this service and parts manual is to provide instructions and illustrations for the
operation and maintenance of this work platform manufactured by UpRight, Inc., of Selma, Cali-
fornia.
SCOPE
The manual includes procedures for proper operation, maintenance, adjustment, and repair of
this product as well as recommended maintenance schedules and troubleshooting.
1.2 GENERAL DESCRIPTION
The work platform consists of the platform, controller, elevating assembly, power module, control
module, and chassis.
Figure 1-1: X Series Work Platform
PLATFORM
The platform has a reinforced steel
floor, 43.5 inch (1.11 m) high guardrails
with midrail, 6 inch (152 mm) toeboards,
and an entry chain at the rear of the
platform. The guardrails can be folded
down for access through doors or for
shipment.
PLATFORM CONTROLLER
The platform controller contains the
controls to operate the machine. It is
located at the front of the platform cage.
A complete explanation of control func-
tions can be found in Section 2.
ELEVATING ASSEMBLY
The platform is raised and lowered by
the elevating assembly. The hydraulic
pump, driven by the engine, powers the cylinder. Solenoid operated valves control raising and
lowering.
WARNING !!
DO NOT use the work platform without guardrails properly assembled and in
place.
1.Platform
2.PlatformController
Assembly
3.Chassis Controls
4.Chassis
5.Elevating Assembly
1
3
4
2
5
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Page 1-2
Introduction 1.2 - General Description
X Series Work Platform
CHASSIS
The chassis is a structural frame that supports all the components of the X Series work platform.
PURPOSE OF EQUIPMENT
The objective of the work platform is to provide a quickly deployable, self propelled, variable
height work platform to elevate personnel and materials to overhead work areas.
SPECIAL LIMITATIONS
Travel with the platform raised is limited to a creep speed range.
Elevating of the work platform is limited to firm, level surfaces only. Any degree of slope greater
than 2° will sound a warning alarm when the machine is elevated.
DANGER
! !
The elevating function shall ONLY be used when the work platform is level
and on a firm surface. The work platform is NOT intended to be driven over
uneven, rough, or soft terrain when elevated.
060571-005

Page 2-1X Series Work Platform
Section 2
OPERATION AND SPECIFICATIONS
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating
instructions, and the Scaffold Industry Association’s MANUAL OF
RESPONSIBILITIES of ANSI A92.6-1999 before operating or performing maintenance
on any UpRight Aerial Work Platform.
Safety Rules
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs,
bumps and debris.
NEVER operate the machine if all guardrails are not properly in place and secured with all fasteners properly
torqued.
SECURE chain or gate across entrance after mounting the platform.
NEVER use ladders or scaffolding on the platform.
NEVER attach overhanging loads or increase the platform size.
LOOK up, down and around for overhead obstructions and electrical conductors.
DISTRIBUTE all loads evenly on the platform.
NEVER use damaged equipment. (Contact UpRight for instructions. See toll-free phone number on back cover.)
NEVER change operating or safety systems.
INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged control cable, loose
wire connections and wheel bolts.
NEVER climb down the elevating assembly with the platform elevated.
NEVER perform service on the machine while the platform is elevated without blocking the elevating assembly.
NEVER recharge batteries near sparks or open flame; batteries that are being charged emit highly explosive hydro-
gen gas.
AFTER USE secure the work platform against unauthorized use by turning the key switch off and removing the key.
NEVER replace any component or part with anything other than original UpRight replacement parts without the
manufacturer’s consent.
NEVER operate the machine within
ten feet of power lines.
THIS MACHINE IS NOT INSULATED.
NEVER elevate the platform or drive
the machine while elevated unless
the machine is on firm, level surface.
NEVER sit, stand or climb on
guardrail or midrail.
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Page 2-2
Operation and Specifications 2.1 - Introduction
X Series Work Platform
2.1 INTRODUCTION
This manual covers operation of the X Series Self-Propelled Work Platform. This manual must
be stored on the machine at all times.
2.2 PRE-OPERATION AND SAFETY INSPECTION
Carefully read, understand and follow all safety rules, operating instructions, labels, and the Scaf-
fold Industry Association’s MANUAL OF RESPONSIBILITIES. Perform the following steps each
day before use.
1. Open module covers and inspect for damage, oil leaks, or missing parts.
2. Check the level of the hydraulic oil with the platform fully lowered. Open the Left Module and
remove the reservoir cap. Oil should be visible in the filler screen. Add hydraulic fluid if nec-
essary.
3. Check that fluid level in the batteries is correct. (See “Battery Maintenance” on Page 2-11.)
4. Verify that batteries are charged.
5. Check that A.C. extension cord has been disconnected from the charger.
6. Check that all guardrails are in place with all fasteners properly tightened.
7. Check that the slide-out deck extension is secured with the pin.
8. Inspect the machine thoroughly for cracked welds, loose or missing hardware, hydraulic
leaks, damaged control cable, loose wire connections and wheel bolts.
9. Close and secure module covers.
10. Move the machine, if necessary, to an unobstructed area to allow for full elevation.
11. Pull Chassis Emergency Stop Switch to the ON position.
12. Pull Platform Emergency Stop Switch to the ON position.
Figure 2-1: Chassis Controls
13. Turn and hold the Chassis Key
Switch to CHASSIS.
14. Push the Chassis Lift/Lower
Switch to LIFT to elevate the
platform until the Scissor Brace
can be rotated to the vertical
position. Block the elevating
assembly as described on
Page 2-10.
15. Visually inspect the elevating
assembly, lift cylinder, cables
and hoses for cracked welds,
loose hardware, hydraulic leaks,
loose wire connections and
erratic operation. Check for miss-
ing or loose parts.
16. Verify that the depression mech-
anism has deployed into position under each module. Remove the Scissor Brace as
described on Page 2-10.
17. Push the Chassis Lift/Lower Switch to LIFT and fully elevate the platform.
18. Partially lower the platform by pushing the Chassis Lift/Lower Switch to LOWER, and check
operation of the audible lowering alarm.
Chassis Key
Switch
Chassis
LIFT/LOWER
Switch Chassis EMERGENCY
STOP Switch
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Page 2-3
Operation and Specifications 2.2 - Pre-Operation and Safety Inspection
X Series Work Platform
Figure 2-2: Emergency Lowering
19. Pull out on the Emergency Lower-
ing Knob to check for proper oper-
ation. Once the platform has
lowered, release the knob.
20. Push the Chassis Emergency Stop
Switch to check for proper opera-
tion. All the machine functions
should be disabled. Pull out the
Emergency Stop Switch to
resume.
21. Turn the Chassis Key Switch to
DECK.
22. Check that the route is clear of
obstacles (persons, obstructions,
holes, drop-offs, bumps, and
debris), is level, and capable of
supporting the wheel loads.
23. Mount the platform and properly
close the entrance.
Figure 2-3: Platform Controls
24. PLATFORM CONTROLS, Turn Lift/
Drive Switch to DRIVE.
NOTE: Use both HI and LOW drive (if
applicable) when performing the following
steps.
25. Engage the Interlock Switch and
move the Control Handle FOR-
WARD, then REVERSE, to check
for speed control.
26. Push the Steering Switch RIGHT,
then LEFT, to check for steering
control.
27. Turn the Lift/Drive Switch to LIFT.
28. Engage the Interlock Switch and
move the Control Handle forward to
check platform lift controls. Raise
the platform to full elevation.
29. Pull back on the Control Handle.
The platform should descend and
the audible lowering alarm should
sound.
30. Lower the platform completely.
31. Push the Platform Emergency Stop
Switch to check for proper operation. All the machine functions should be disabled. Pull out
the Platform Emergency Stop Switch to resume.
Emergency Lowering Knob
Emergency Lowering Knob
Control
Handle with
Interlock
Switch
LIFT/ DRIVE
Switch
Platform EMERGENCY
STOP Switch
Steering
Switch
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Page 2-4
Operation and Specifications 2.3 - Operation
X Series Work Platform
2.3 OPERATION
Before operating the work platform, ensure that the pre-operation safety inspection has been
completed, and that any deficiencies have been corrected. Never operate a damaged or mal-
functioning machine. The operator must be thoroughly trained on this machine, and must read,
fully understand, and follow this Operator Manual and Scaffold Industry Association’s MANUAL
of RESPONSIBILITIES of ANSI A92.6-1999.
PLATFORM EXTENSION
Figure 2-4: Platform Extension
1. Mount the platform and properly close the
entrance.
2. Depress the foot lever located at the rear of
the platform extension. Push the platform
extension forward until the pin engages the
front stop.
3. To retract the platform extension, depress the
foot lever and pull the platform extension
toward the rear of the machine until the pin
engages the rear stop.
TRAVEL WITH PLATFORM LOWERED
1. Check that the route is clear of obstacles (per-
sons, obstructions, holes, drop-offs, bumps,
and debris), is level, and capable of support-
ing the wheel loads.
2. Turn the Chassis Key Switch to DECK.
3. Pull Chassis Emergency Stop Switch to the ON position.
4. Mount the platform and properly close the entrance.
5. Check clearances above, below and to the sides of the platform.
6. Pull Platform Emergency Stop Switch to the ON position.
7. Turn Lift/Drive Switch to DRIVE.
NOTE: Turn Lift/Drive Switch to HI (if applicable) for traveling on level ground, or to LOW when extra
torque is required for climbing grades.
8. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to
travel in the desired direction. The speed of the machine will vary depending on how far
from center the Control Handle is moved.
060571-005

Page 2-5
Operation and Specifications 2.3 - Operation
X Series Work Platform
STEERING
1. Turn the Lift/Drive switch to DRIVE.
2. Engage the Interlock Switch, push the Steering Switch RIGHT or LEFT to turn the wheels in
the desired direction. Observe the tires while operating the machine to ensure proper direc-
tion.
NOTE: Steering is not self-centering. Wheels must be returned to the straight ahead position by operating
the Steering Switch.
ELEVATING THE PLATFORM
1. Select a firm, level surface.
2. Turn the Lift/Drive Switch to LIFT.
3. Engage the Interlock Switch and push the Control Handle forward.
4. If the machine is not level, the tilt alarm will sound and the machine will not lift or drive. If the
tilt alarm sounds, the platform must be lowered and the machine moved to a firm,
level surface before attempting to re-elevate the platform.
TRAVEL WITH WORK PLATFORM ELEVATED
NOTE: The machine will travel at reduced speed when the platform is elevated.
1. Check that the route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps,
and debris), is level, and capable of supporting the wheel loads.
2. Check clearances above, below and to the sides of the platform.
3. Turn the Lift/Drive Switch to DRIVE.
4. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to
travel in the desired direction. The speed of the machine will vary depending on how far from
center the Control Handle is moved.
5. If the machine is not level, the tilt alarm will sound and the machine will not lift or drive. If the
tilt alarm sounds, the platform must be lowered and the machine moved to a firm,
level surface before attempting to re-elevate the platform.
LOWERING THE PLATFORM
1. Turn the Lift/Drive Switch to LIFT.
2. Engage the Interlock Switch and pull back on the Control Handle to lower the platform.
060571-005

Page 2-6
Operation and Specifications 2.3 - Operation
X Series Work Platform
EMERGENCY LOWERING
Figure 2-5: Emergency Lowering Valve Handle
The Emergency Lowering Valve for the
X20N, X20W, and X26N is located at the
rear of the machine, above the charger.
The Emergency Lowering Valve for the
X31N is located at the rear of the
machine, to the left of the charger.
1. Open the Emergency Lowering
Valve by pulling and holding the
knob.
2. To close, release the knob. The
platform will not elevate if the
Emergency Lowering Valve is
open.
WARNING
!!
If the platform should fail to lower, NEVER climb down the elevating
assembly.
Emergency Lowering Knob
Emergency Lowering Knob
060571-005

Page 2-7
Operation and Specifications 2.3 - Operation
X Series Work Platform
LOWER THE GUARDRAILS, X26N
This procedure applies only to the X26N model for the purpose of passing through a standard
double doorway. Guardrails must be returned to proper position before using the machine.
LOWERING PROCEDURE
1. Ensure that the slide out-deck extension is fully retracted and the deck pin is locked. Place
the Platform Controls on the platform.
2. Remove and retain the set screws from the side guardrails and the rollout deck guardrails.
3. Pull the four retaining pins and lower the roll-out deck guardrail completely.
4. Pull the two retaining pins and lower the rear guardrail until it rests on the stop screws.
5. Pull the two retaining pins and lower the side guardrails completely.
6. Raise the rear guardrail until the retaining pins engage. Remove and retain the stop screws
and nuts from the rear guardrail.
7. Pull the two retaining pins and lower the rear guardrail completely.
RAISING PROCEDURE
1. Raise the rear guardrail until the retaining pins engage.
2. Install the stop screws and nuts on the rear guardrail and torque to 31 Ft/Lbs (42 Nm).
3. Pull the two retaining pins and lower the rear guardrail until it rests on the stop screws.
4. Pull the two retaining pins and raise the side guardrails until the tops are level with the rear
guardrail.
5. Raise the rear guardrail until the retaining pins engage.
6. Pull the four retaining pins and raise the roll-out deck guardrail until the top is level with the
side guardrails.
7. Hang the controller on the roll-out deck guardrail.
8. Install the set screws and torque to 31 Ft/Lbs (42 N-m).
FOLD DOWN GUARDRAILS, X31N
This procedure applies only to the X31N model for the purpose of passing through a standard
double doorway. Guardrails must be returned to proper position before using the machine.
FOLD DOWN PROCEDURE
1. Unhook the controller from the side guardrail and place it on the platform.
2. Pull the retaining pin on the front guardrail and rotate inwards.
3. Pull the retaining pin on the rear guardrail and rotate inwards.
4. Starting with the roll-out deck guardrails and then the outer guardrails, lift up on each guard-
rail and fold inwards.
ERECTION PROCEDURE
1. Starting with the outer guardrails and then the roll-out deck guardrails, raise each guardrail
and drop it down securing it in the vertical position.
2. Rotate the front and rear upper guardrails outward and secure them to the opposite side
guardrails using the retaining pins.
3. Hang the controller on the side guardrail.
WARNING !!
Before operating machine, guardrails must be securely fastened in their
proper position.
060571-005

Page 2-8
Operation and Specifications 2.3 - Operation
X Series Work Platform
AFTER USE EACH DAY
1. Ensure that the platform is fully lowered.
2. Park the machine on a firm, level surface, preferably under cover, secure against vandals,
children, and unauthorized operation.
3. Turn the Key Switch to OFF and remove the key to prevent unauthorized operation.
PARKING BRAKE RELEASE
Perform the following only when the machine will not operate under its own power and it is neces-
sary to move the machine or when winching onto a trailer to transport.
NOTE: X31N models have two identical brake adjustment nuts located on both sides of the ladder. The
X20N, X20W, and X26N have only one.
Figure 2-6: Parking Brake Release
The Brake Adjustment/Release
Nut(s) is/are located at the rear of
the machine to the right and/or left
of the ladder.
1. To release the brakes, turn the
nut(s) counterclockwise until
the brakes disengage the
tires.
2. The machine will now roll
when pushed or pulled.
3. To re-engage the brakes, turn
the nut(s) clockwise until the
brakes have fully engaged the
tires.Verify that the brakes
have fully engaged the rear
tires before operating the
machine by testing their abil-
ity to hold the machine on a
22% grade.
REAR
REAR
Parking Brake Release
Parking Brake Release
WARNING
!!
Never tow faster than 1 ft./sec. (0,3m/sec.)
Never operate the work platform with the parking brakes released. Serious
injury or damage could result.
060571-005