Upright LX31 User manual

1
WARNING
All personnel shall carefully read, understand and follow all safety rules, and
operating instructions before performing maintenance on or operating any
UpRight aerial work platform.
AVERTISSEMENT
Tout le personnel doit lire attentivement et respecter toutes les consignes de
sécuritéavant d’entretenir ou d’utiliser une plate-forme élévatrice UpRight.
WARNUNG
Alle Bediener müssen die Sicherheitsregeln und Bedienungsanleitungen gründlich durchlesen,
verstehen und befolgen, bevor sie an irgendeiner UpRight-Hocharbeitsbühne Wartungsarbeiten
ausführen oder diese in Betrieb nehmen.
ADVERTENCIA
Todo el personal debe leer atentamente, entender y respetar todas las reglas de
seguridad, las instrucciones de operación antes de efectuar trabajos de
mantenimiento o manejar cualquier plataforma aérea de trabajo UpRight.
Refer to page 2 for the English language version of this Operator Manual.
Reportez-vous àla page 12 pour la version française de ce guide de l’opérateur
Bezüglich der deutschsprachigen Ausgabe dieser Betriebsanleitung siehe Seite 22.
Referirse a la página 32 para la versión en español de este manual del operador.
LX-SERIES
Operator Manual
Guide de l’opérateur
Betriebsanleitung
Manual del operador
LX Electric & BiEnergy
LX Electric & BiEnergy
SERIAL NO. 1879 TO CURRENT
48
FOR MORE INFORMATION
USA Local Distributor:
TEL:[phone]
FAX: [phone]
PARTSFAX: (1) 209-896-9244
1775 Park St., Selma, CA 93662
http://www.upright.com
EUROPE
TEL:[phone]
FAX: [phone]
Pottery Road, Dun Laoire, Ireland
ÉTATS-UNIS Distributeur local :
TÉL. :[phone]
TÉLÉC. :(1)209-896-9012
TÉLÉC. (PIÈCES) : (1) 209-896-9244
1775 Park St., Selma, CA 93662
http://www.upright.com
EUROPE
TÉL :[phone]
TÉLÉC. :(353)1-285-1710
Pottery Road, Dun Laoire, Ireland
USA Inr Ortsveitrieb:
TEL:[phone]
FAX: [phone]
Fax für Ersatzteile: (1) 209-896-9244
1775 Park St., Selma, CA 93662
http://www.upright.com
EUROPA
TEL:[phone]
FAX: [phone]
Pottery Road, Dun Laoire, Ireland
USA Distribudor local:
TÉLÉFONO:(1)209-891-5200
FACSÍMIL : (1) 209-896-9012
FACSÍMIL PARA REPUESTOS: (1) 209-896-9244
1775 Park St., Selma, CA 93662
http://www.upright.com
EUROPA
TÉLÉFONO:(353)1-202-4100
FACSÍMIL : (353) 1-285-1710
Pottery Road, Dun Laoire, Ireland
067449-020
9901 .1 D
Revised 10-99

2
NEVER operate the machine without first surveying the work area for surface hazards such as
holes, drop-offs, bumps and debris.
NEVER operate the machine if all guardrails are not properly in place and secured with all fasten-
ersproperly torqued.
SECURE and lock gate after mounting platform.
KEEP all body parts clear of outriggers when extending or retracting (outrigger equipped machines
only).
NEVER use ladders or scaffolding on the platform.
NEVER attach overhanging loads or increase platform size.
MAINTAIN tire pressure at 3.4 bars (50 psi). Check daily.
LOOK up, down and around for overhead obstructions and electrical conductors.
DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform load.
NEVER use damaged equipment. (Contact UpRight for instructions. See toll-free phone number on
back cover.)
NEVER change operating or safety systems.
INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged
control cable, loose wire connections and wheel bolts.
NEVER climb down elevating assembly with the platform elevated.
NEVER perform service on machine while platform is elevated without blocking elevating assem-
bly.
NEVER recharge battery near sparks or open flame; batteries that are being charged emit highly
explosive hydrogen gas.
AFTER USE secure the work platform against unauthorized use by turning key switch off and
removing key.
NEVER replace any component or part with anything other than original UpRight replacement parts
without the manufacturer's consent.
English Language Section
SAFETY RULES
NEVER operate the machine
within 3 m (10 ft) of power
lines. THIS MACHINE IS NOT
INSULATED.
NEVER elevate or drive elevated
on uneven slopes or soft ground
or elevate the platform unless the
platform is level.
NEVER sit, stand or climb
on guardrail or midrail.
47

3
Introduction
This manual covers Electric and BiEnergy of the LX
Series Work Platforms. This manual must be stored on
the machine at all times.
Pre-Operation and Safety
Inspection
Carefully read, understand and follow all safety rules,
labels, and operating instructions, then perform the
following steps each day before use.
Perform a complete visual inspection of the entire unit
prior to operating. Check the following areas for discrep-
ancies:
1. Open panels and check hydraulic components and
hoses for damage or leaks. Check electrical compo-
nents and wiring for damage or loose connections.
2. Inspect chassis, axles, hubs, and steering linkage for
damage, deformation, buckled paint, loose or missing
hardware, and cracked welds.
3. With platform fully lowered, check the hydraulic oil
level sight gauge on the hydraulic tank . Add ISO #46
hydraulic oil if necessary.
4. Check that fluid level in all batteries is correct (See
Battery Maintenance, Page 9).
5. Check the engine oil level and fuel level (BiEnergy
model).
6. Check that all guardrails are in place. Insure that gate
operates freely and latches securely.
7. Check tires for damage. Check tire pressure; 5.2 bar
(75 psi) if equipped with pneumatic tires.
8. Carefully inspect the entire work platform for damage
such as cracked welds or structural members, loose
or missing parts, oil leaks, damaged cables or hoses,
and loose connections.
9. BiEnergy models - While the engine is cool check the
engine coolant level.
NEVER remove the cap from a hot radiator. Hot
coolant can cause severe burns.
DO NOT use a machine that is damaged or
malfunctioning. Tag and remove the unit from
service until it is repaired.
System Function Inspection
STAND CLEAR of the work platform while
performing the following checks.
Before operating the work platform survey the
work area for surface hazards such as holes,
drop-offs, bumps and debris.
Check in ALL directions, including above the
work platform, for obstructions and electrical
conductors.
Protect control console cable from possible
damage while performing checks.
1. Unhook controller from front guardrail. Firmly grasp
controller handle in such a manner that the interlock
lever can be depressed, while performing the
following checks from the ground.
NOTE: BiEnergy machine may be powered by
batteries or by engine. To power the machine by
engine, press the engine start button to crank the
engine. Release button when engine starts. If engine
is cold: press the glow plug button for six seconds
prior to starting.
IMPORTANT: BiEnergy models - If starting engine
from platform be sure engine switch on chassis is set
to"RUN".
Figure 1: Chassis, Left Side
Start
Glow Plug
Emergency
Stop
Button
Raise
Platform/
Chassis/
Brake
Release
Switch
Lower
HourMeter
Brake Release
Key Switch
46
UPRIGHT ELECTRICAL SCHEMATIC LX ELECTRIC
PART NO. 067447-003
CONTROLLER CONTRÔLEUR Steuergerät CONTROLADOR
PLUG NUMBERS NUMÉROS DE FICHE Steckernummern NUMERACÍÓN CONECTOR
DRIVE ENABLE LIGHT TÉMOIN, MODE DE DÉPLACEMENT Fahrbereitschaftsleuchte LUZ DE HABILITACIÓN DE
LA TRANSMISIÓN
560 OHM 560 ohms 560 Ohm 560 OHM
TRIGGER IMPULSION DE DÉCLENCHEMENT Triggerschalter GATILLO
ROCKER ARMATURE Wippenschalter BALANCÍN
IGNITION ALLUMAGE Zündung ARRANQUE
EMERGENCY STOP ARRÊT D’URGENCE Notaus-Taster PARADA DE EMERGENCIA
DRIVE DÉPLACEMENT Fahren TRANSMISIÓN
LIFT LEVAGE Heben ELEVACIÓN
HIGH/LOW HAUT/BAS Hochdruck/Niederdruck ALTO/BAJO
EMERGENCY STOP SECTIONNEUR Notaustaster-Schutzschalter FUSIBLE DE PARADA
CIRCUIT BREAKER D’ARRÊT D’URGENCE DE EMERGENCIA
CHASSIS/PLATFORM CHÂSSIS/PLATE-FORME Fahrwerk/Arbeitsbühne CHASIS/PLATAFORMA
DOWN ABAISSÉE abwärts ABAJO
UP LEVÉE aufwärts ARRIBA
LIFT SWITCH SÉLECTEUR DE MODE Hubschalter INTERRUPTOR DE ELEVACIÓN
FONCTIONNEMENT, LEVAGE
LOWER CONTROLS COMMANDES D’ABAISSEMENT untere Bedienorgane CONTROLES INFERIORES
POWER RELAY RELAIS D’ALIMENTATION Stromrelais RELE DE ENERGÍA
DRIVE/LIFT DÉPLACEMENT/LEVAGE Fahren/Heben TRANSMISIÓN/ELEVACIÓN
LEVEL SENSOR CAPTEUR DE NIVEAU Niveausensor SENSOR DE NIVEL
51.7 (750 PSI) 51,7 bars (750 lb/po²) 51,7 bar (750 psi) 51,7 BAR (750 lb/plg2)
TILT ALARM ALARME D’INCLINAISON Neigungswarnung ALARMA DE INCLINACIÓN
DOWN ALARM ALARME D’ABAISSEMENT Senkwarnung ALARMA ABAJO
STEER RIGHT DIRECTION À DROITE Lenkung rechts DIRECCIÓN DERECHA
STEER LEFT DIRECTION À GAUCHE Lenkung links DIRECCIÓN IZQUIERDA
PUMP START DÉMARRAGE, POMPE Pumpenanlauf ARRANQUE DE LA BOMBA
BRAKE FREIN Bremsen FRENO
UP LIMIT LIMITE SUPÉRIEURE Hochfahrbegrenzer LÍMITE SUPERIOR
DOWN ALARM ALARME, ABAISSÉE Senkwarnung ALARMA INFERIOR
BRAKE N.O. FREIN, N.O. Bremse (Schließer) FRENO (ABIERTO)
BRAKE N.C. FREIN, N.F. Bremse (Öffner) FRENO (CERRATO)
RESISTOR PACK BLOC, RÉSISTANCES Widerstandssatz RESISTENCIA
INTERFACE MODULE MODULE D’INTERFACE Schnittstellenmodul MÓDULO DE INTERFASE
PUMP/TRACTION POMPE/TRACTION Pumpe / Traktion BOMBA/TRACCIÓN
LEFT GAUCHE links IZQUIERDA
RIGHT DROITE rechts DERECHA
ARMATURE INDUIT Anker INDUCIDO
FIELD CHAMP Feld CAMPO
POWER UNIT BLOC D’ALIMENTATION Antriebseinheit UNIDAD DE ENERGÍA
PUMP OVERDRIVE SURMODULATION, POMPE Pumpenschnellgang SOBREMARCHA DE LA BOMBA
BATTERY CHARGER CHARGEUR DE BATTERIES Batterieladegerät CARGADOR DE BATERÍA
MAIN POWER ALIMENTATION PRINCIPALE Hauptspannung ENERGÍA PRINCIPAL
CONTROL MODULE MODULE DE COMMANDE Steuergerät MÓDULO DE CONTROL
300 AMP 300 A 300 A 300 AMP
ENGLISH FRANÇAIS GERMAN SPANISH

4
2. Turn controller key switch clockwise to ON.
3. Position drive/lift switch to DRIVE position. Drive
enable indicator will be illuminated.
4. With the speed range switch first in LOW SPEED
and then again in HIGH SPEED depress the interlock
lever and slowly push the control lever to FORWARD
then REVERSE positions to check for speed and
directional control. The farther you push or pull the
control lever the faster the machine will travel.
5. Push steering switch RIGHT then LEFT to check for
steering control.
6. Hook controller on guardrail in original position.
7. Turn the platform/chassis switch to CHASSIS.
8. From lower controls, push chassis raise button to
elevate platform while pushing the tilt sensor (Figure 3)
off of level. The platform should only partially elevate
and the tilt alarm should sound. If the platform contin-
ues to elevate and/or there is no alarm STOP and
remove the machine from service until it is repaired.
9. Release the tilt sensor and fully elevate platform.
10. Visually inspect the elevating assembly, lift cylinder,
cables and hoses for damage or erratic operation.
Check for missing or loose parts.
11. Lower the platform partially by pushing in on the
chassis lower switch, and check operation of the
audibleloweringalarm.
12. Open the chassis emergency lowering valve
(Figure 4) to check for proper operation by pulling
and holding the knob out. Once the platform is fully
lowered, close the valve by releasing the knob.
13. Turn the platform/chassis switch to PLATFORM.
14. Mount the platform making sure the gate is latched.
15. Position drive/lift switch to LIFT.
16. Depress the interlock lever and slowly push the
control lever to RAISE to raise the platform, fully
actuate the control lever to check proportional lift
speed. Elevate the platform to 3.7 m (12 feet).
17. Slowly pull control lever to DOWN position to lower
platform. Check that lowering alarm sounds.
18. Turn controller key switch to OFF, push the emergency
stop button and dismount the platform.
19. Close and secure module covers.
Figure 2: Controller
Interlock Lever
Lift/Drive
Switch
Emergency
Stop Switch
Steering Switch
ControlLever
Drive Enable
Indicator
SpeedRange
Switch
Figure 3: Tilt Sensor
Tilt Sensor
45

5
Operation
Before operating work platform, ensure that the pre-
operation and safety inspection has been completed, any
deficiencies have been corrected and the operator has
been thoroughly trained on this machine.
NOTE: BiEnergy machine may be powered by bat-
teries or by engine. To power the machine by engine,
press engine start button to crank the engine. Re-
lease button when engine starts. If engine is cold,
press the glow plug button on chassis control box
for six seconds prior to starting.
IMPORTANT: If starting engine from platform be sure
engine switch on chassis is set to "RUN".
Travel With Platform Lowered
1. Verify chassis emergency stop switch is in the ON
position (pulled out), the drive enable indicator is on,
and that the platform/chassis switch is on PLAT-
FORM.
Note: If the drive enable indicator is off, verify that
the platform is fully lowered.
2. After mounting platform, close and latch gate. Check
that guardrails are in position and properly assembled
with fasteners properly torqued.
3. Check that route is clear of persons, obstructions,
holes and drop-offs and surface is capable of suppor-
ting the wheel loads.
4. Check clearances above, below and to the sides of
the platform.
5. Pull controller emergency stop button out to ON
position.
6. Set the speed range switch to LOW SPEED.
7. Grasp the control lever so the interlock lever is
depressed (releasing the interlock lever cuts power to
controller). Slowly push or pull the control lever to
FORWARD or REVERSE to travel in the desired
direction. The farther you push or pull the control
lever from center the faster the machine will travel.
8. While moving, push the speed range switch to HIGH
SPEED for travel on level surfaces or to LOW
SPEED for climbing grades or traveling in confined
areas.
Steering
1. Push the steering switch RIGHT or LEFT to turn the
wheels. Observe the tires while maneuvering to
insureproper direction.
Note: Steering is not self-centering. Wheels must be
returned to the straight ahead position by operating
the steering switch.
Raising and Lowering the Platform
1. Position the drive/lift switch to LIFT.
2. While holding the control lever so the interlock lever
is depressed, push the control lever slowly to UP to
raise the platform. Pushing the control lever farther
increases the lift speed.
3. When the work task is completed, position the drive/
lift switch to LIFT and lower the platform by pulling
back on the control lever until the platform is fully
lowered.
44
UPRIGHT ELECTRICAL SCHEMATIC LX BI-ENERGY
PART NO. 067447-002
CONTROLLER CONTRÔLEUR Steuergerät CONTROLADOR
PLUG NUMBERS NUMÉROS DE FICHE Steckernummern NUMERACIÓN CONECTOR
DRIVE ENABLE LIGHT TÉMOIN, MODE DE Fahrbereitschaftsleuchte LUZ DE HABILITACIÓN DE LA
DÉPLACEMENT TRANSMISIÓN
560 OHM 560 ohms 560 Ohm 560 OHM
TRIGGER IMPULSION DE DÉCLENCHEMENT Triggerschalter GATILLO
ROCKER ARMATURE Wippenschalter BALANCÍN
IGNITION ALLUMAGE Zündung ARRANQUE
EMERGENCY STOP ARRÊT D’URGENCE Notaus-Taster PARADA DE EMERGENCIA
DRIVE DÉPLACEMENT Fahren TRANSMISIÓN
LIFT LEVAGE Heben ELEVACIÓN
HIGH/LOW HAUT/BAS Hockdruck/Niederdruck ALTO/BAJO
START 12 VOLTS DÉMARRAGE, 12 V Starter 12 V ARRANQUE 12 VOLTIOS
BATTERY 12 VOLTS BATTERIE, 12 V Batterie 12 V BATERÍA 12 VOLTIOS
NEGATIVE NÉGATIF Minuspol NEGATIVO
POSITIVE POSITIF Pluspol POSITIVO
BATTERY CABLE CÂBLE DE BATTERIE Batteriekabel CABLE DE BATERÍA
RECTIFIER REDRESSEUR Gleichrichter RECTIFICADOR
DYNAMO DYNAMO Dynamo DÍNAMO
STARTER RELAY RELAIS DE DÉMARREUR Starterrelais RELÉ DE ARRANQUE
GLOW PLUG RELAY RELAIS DE BOUGIE Glühkerzenrelais RELÉ DE BUJÍA
DE PRÉCHAUFFAGE INCANDESCENTE
KUBOTA GLOW PLUG BOUGIE DE PRÉCHAUFFAGE Kubota-Glühkerze BUJÍA INCANDESCENTE
KUBOTA KUBOTA
12 VOLT CIRCUIT BREAKER SECTIONNEUR, 12 V Schutzschalter 12 V DISYUNTOR DE 12 VOLTIOS
POWER CIRCUIT BREAKER SECTIONNEUR DE PUISSANCE Hauptstrom-Schutzschalter DISYUNTOR DE ENERGÍA
CHARGE CHARGE Ladung CARGA
STARTER DÉMARREUR Starter ARRANCADOR
GLOW PLUG BOUGIE DE PRÉCHAUFFAGE Glühkerze BUJÍA INCANDESCENTE
ENGINE RUN MOTEUR, MARCHE Motorlauf MARCHA DEL MOTOR
EMERGENCY STOP SECTIONNEUR, ARRÊT Notaustaster-Schutzschalter FUSIBLE DE PARADA DE
CIRCUIT BREAKER D’URGENCE EMERGENCIA
CHASSIS/PLATFORM CHÂSSIS/PLATE-FORME Fahrwerk/Arbeitsbühne CHASIS/PLATAFORMA
DOWN ABAISSÉ abwärts ABAJO
UP LEVÉ aufwärts ARRIBA
LIFT SWITCH SÉLECTEUR DE MODE Hubschalter INTERRUPTOR DE
FONCTIONNEMENT, LEVAGE ELEVACIÓN
LOWER CONTROLS COMMANDES D’ABAISSEMENT untere Bedienorgane CONTROLES INFERIORES
POWER RELAY RELAIS D’ALIMENTATION Stromrelais RELÉ DE ENERGIA
DRIVE/LIFT DÉPLACEMENT/LEVAGE Fahren/Heben TRANSMISIÓN/ELEVACIÓN
LEVEL SENSOR CAPTEUR DE NIVEAU Niveausensor SENSOR DE NIVEL
51.7 (750 PSI) 51,7 bars (750 lb/po²) 51,7 bar (750 psi) 51,7 BARS (750 lb/plg2)
TILT ALARM ALARME D’INCLINAISON Neigungswarnung ALARMA DE INCLINACIÓN
DOWN ALARM ALARME D’ABAISSEMENT Senkwarnung ALARMA ABAJO
STEER RIGHT DIRECTION À DROITE Lenkung rechts DIRECCIÓN DERECHA
STEER LEFT DIRECTION À GAUCHE Lenkung links DIRECCIÓN IZQUIERDA
PUMP START DÉMARRAGE, POMPE Pumpenanlauf ARRANQUE DE LA BOMBA
BRAKE FREIN Bremsen FRENO
UP LIMIT LIMITE SUPÉRIEURE Hochfahrbegrenzer LÍMITE ARRIBA
DOWN ALARM ALARME, ABAISSEMENT Senkwarnung ALARMA ABAJO
BRAKE N.O. FREIN, N.O. Bremse (Schließer) FRENO (ABIERTO)
BRAKE N.C. FREIN, N.F. Bremse (Öffner) FRENO (CERRADO)
RESISTOR PACK BLOC DE RÉSISTANCES Widerstandssatz RESISTENCIA
INTERFACE MODULE MODULE D’INTERFACE Schnittstellenmodul MÓDULO DE INTERFASE
PUMP/TRACTION POMPE/TRACTION Pumpe/Traktion BOMBA/TRACCIÓN
LEFT GAUCHE links IZQUIERDA
RIGHT DROITE rechts DERECHA
ARMATURE INDUIT Anker INDUCIDO
FIELD CHAMP Feld CAMPO
POWER UNIT BLOC D’ALIMENTATION Antriebseinheit UNIDAD DE ENERGÍA
PUMP OVERDRIVE SURMODULATION, POMPE Pumpenschnellgang SOBREMARCHA DE LA BOMBA
BATTERY CHARGER CHARGEUR DE BATTERIES Batterieladegerät CARGADOR DE BATERÍA
MAIN POWER ALIMENTATION PRINCIPALE Hauptspannung ENERGÍA PRINCIPAL
CONTROL MODULE MODULE DE COMMANDE Steuergerät MÓDULO DE CONTROL
300 AMP 300 A 300 A 300 AMP
ENGLISH FRANÇAIS GERMAN SPANISH

6
Travel with Work Platform Elevated
Travel with platform elevated ONLY on firm and level
surfaces.
Note: The work platform will travel at reduced speed
when in the elevated position, and then only when
the front axle is parallel with the rear axle.
1. Check that the route is clear of persons, obstruc-
tions, holes and drop-offs, surface is level and
capable of supporting the wheel loads.
2. Check clearances above, below and to the sides of
platform.
3. Position the drive/lift switch to the DRIVE position.
4. Push the control lever to FORWARD or REVERSE
for the desired direction of travel.
If the machine quits driving and the tilt alarm
sounds, immediately lower the platform and move
the machine to a level location before re-elevating the
platform.
Emergency Lowering
The emergency lowering knob is located at the front
of the machine at the base of the scissor assembly
(Figure 4).
1. Open the emergency lowering valve by pulling on the
knob and holding it.
2. Once the platform is fully lowered, release the knob
to close the valve.
After Use Each Day
1. Ensure that the platform is fully lowered.
2. Park the machine on level ground, preferably under
cover, secure against vandals, children or unautho-
rizedoperation.
3. Turn the key switch to OFF and remove the key to
preventunauthorized operation.
Parking Brake Release (Figure 5)
Perform the following only when the machine will not
operate under its own power and it is necessary to move
the machine or when winching onto a trailer to transport.
Never release brakes if machine is on a slope.
Hook machine to towing vehicle before releasing
brakes.
1. Turn the Platform/Chassis/Brake Release switch to
Brake Release position. Alarm will sound.
2. Momentarily push brake release button.
3. The machine will now roll when pushed or pulled.
4. For normal operation, turn Platform/Chassis/Brake
Release switch to platform.
Never operate work platform with the parking
brakes released. Serious injury or damage could
result.
Figure 4: Emergency Lowering Knob
Emergency
Lowering
Knob
Figure 5: Parking Brake Release
Brake Release
43
Hydraulic Schematic: LX Electric & BiEnergy - Euro - 067446-000

7
Fold Down Guardrails
This procedure is only for passing through doorways.
Guardrails must be returned to proper position before
using the machine.
Fold Down Procedure (Figure 6)
Note: When performing the following procedures
retain all fasteners.
1. Place controller on platform.
2. Starting at the front of the platform, remove nuts,
bolts and washers from the top of the front guardrail.
Fold the front guardrail down onto the platform.
3. Close and latch the gate.
4. Remove nuts, bolts and washers from the top of the
rear guardrail. Fold the rear guardrail down onto the
platform being careful to keep gate latched at all
times.
5. Remove nuts, bolts and washers from the top of the
side guardrails and from the slideout deck midrail. Lift
up and fold one side guardrail in so it rests on the
deck. Repeat with other side guardrails.
Erection Procedure
1. Raise side guardrails making sure each is pushed
down to secure the guardrail in the vertical position.
2. Install bolts, washers and nuts between the side
guardrails, tighten securely.
3. Raise rear guardrail assembly, aligning holes and
install bolts, washers and nuts. Tighten securely.
4. Raise front guardrail, aligning holes and install bolts,
washers and nuts. Tighten securely.
5. Hang controller from front guardrail.
6. Before operating work platform check that all fas-
teners are in place and properly torqued.
Before operating machine, guardrails must be
securely fastened in their proper position.
Double Deck Fold Down Procedure
(Figure 7)
NOTE: When performing the following procedures
retain all fasteners.
1. Place controller on platform.
2. Starting at the front; slide out deck, remove hardware
from top front corners of guardrails. Remove hardware
from the slide out deck side guardrail midrails. Also
remove hardware from the top of the sockets that
hold the slide out deck side guardrails to the deck.
Fold the side guardrails down onto the platform.
3. Follow step 2 to fold the front side guardrails on the
rear slide out deck.
4. Unlatch the gate so the left side guardrails can be
folded down in two separate pieces. Also remove the
hardware opposite the gate latch on the right side
guardrail so it can be separated into two pieces.
5. Lift up and fold side guardrails in so they rest on the
deck.
6. Lift up and fold front guardrail in so it rests on the
deck. Repeat for rear guardrail.
Figure 6: Fold Down Guardrails
42
UPRIGHT HYDRAULIC SCHEMATIC LX ELECTRIC & BI-ENERGY
PART NO. 67446-000
BRAKES FREINS Bremsen FRENOS
815 ORIFICE ORIFICE 815 Blende 815 ORIFICIO 815
LEFT GAUCHE links IZQUIERDA
RIGHT DROITE rechts DERECHA
SUCTION STRAINER CRÉPINE D’ASPIRATION Ansaugsieb FILTRO DE ASPIRACIÓN
TEST PORT PRISE D’ESSAI Prüfanschluß PUERTO DE PRUEBA
STEER DIRECTION Lenkung DIRIGIR
BRAKE RELEASE DESSERRAGE DES FREINS Bremsbetätigung QUITAR EL FRENO
BRAKE APPLY SERRAGE DES FREINS Bremse anziehen COLOCAR EL FRENO
BRAKE VALVE BLOCK BLOCAGE DE SOUPAPE DE FREIN Bremsventilblock BLOQUE DE VÁLVULA DE FRENO
PRESSURE SWITCH MANOSTAT Druckschalter INTERRUPTOR DE PRESIÓN
27.6 BARS (400 PSI) 27,6 bars (400 lb/po²) 27,6 bar (400 PSI) 27,6 bars (400 lb/plg2)
PUMP POMPE Pumpe BOMBA
MAIN RELIEF DÉCHARGE, PRINCIPALE Überdruck-Hauptventil ALIVIO PRINCIPAL
MAIN VALVE BLOCK BLOCAGE, SOUPAPE PRINCIPALE Hauptventilblock BLOQUE DE LA VÁLVULA
PRINCIPAL
RETURN FILTER FILTRE DE RETOUR Rücklauffilter FILTRO DE RETORNO
STEERING RELIEF DÉCHARGE, DIRECTION, Lenkentlastung ALIVIO DE LA DIRECCIÓN
103 BARS (1500 PSI) 103 bars (1500 lb/po²) 103 bar (1500 PSI) 103 bars (1500 lb/plg2)
LIFT CYLINDER VÉRIN DE LEVAGE Hubzylinder CILINDRO DE ELEVACIÓN
ENGLISH FRANÇAIS GERMAN SPANISH

8
Double Deck Erection Procedure
1. Raise front guardrail making sure it is pushed down to
secure the guardrail in the vertical position. Repeat
forrear guardrail.
2. Raise guardrails making sure each is pushed down to
secure the guardrail in the vertical position. Align
holes and install hardware. Tighten securely.
3. Raise one of the four slide out deck side guardrail
assemblies. Align holes and install hardware. Tighten
securely. Repeat this procedure for the other three
slide out deck side guardrails.
4. Hang controller from front guardrail.
5. Before operating work platform, check that all fasten-
ers are in place and properly torqued.
Transporting Work Platform
By Crane
1. Secure straps to chassis tie down/lifting lugs only
(Figure 8).
By Truck
1. Maneuver the work platform into transport position
and chock wheels.
2. Secure the work platform to the transport vehicle with
chains or straps of adequate load capacity attached
to the chassis tie down/lifting lugs (Figure 8).
Overtightening of chains or straps through tie
down lugs may result in damage to work plat-
form.
Figure 8: Transporting Work Platform
step 2
step 5
step 3
step 6
Note: Illustration above is shown with decks
extended for clarity. Perform this procedure with
decks retracted.
Figure 7: Fold Down Guardrails (Double Deck)
41
Especificaciones*
* Las especificaciones pueden cambiarse sin aviso previo.
Vea en el Manual de mantenimiento la lista completa de repuestos
e información de servicio.
Cumple o excede todos los requisitos apropiados de OSHA y ANSI A92.6-1990.
Tamaño de plataforma
(dentro de banda de protección)
Estándar 3,64 m x 1,78 m [143,38 plg x 70 plg] 3,64 m x 1,78 m [143,38 plg x 70 plg]
Con extensión 4,56 m x 1,73 m [179,38 plg x 68 plg] 4,56 m x 1,73 m [179,38 plg x 68 plg]
Modelos de doble cubierta
Con las cubiertas retraídas 3,96 m x 1,73 m [156 plg x 68 plg] 3,96 m x 1,73 m [156 plg x 68 plg]
Con las cubiertas extendidas 5,79 m x 1,73 m [228 plg x 68 plg] 5,79 m x 1,73 m [228 plg x 68 plg]
Capacidad máxima de plataforma
Estándar 907 kg [2 000 lb] 680 kg [1 500 lb]
Con extensión 907 kg [2 000 lb] 680 kg [1 500 lb]
Sobre extensión 227 kg [500 lb] 227 kg [500 lb]
Modelos de doble cubierta 795 kg [1 750 lb] 567 kg [1 250 lb]
en Extensión (solo un extremo) 227 kg [500 lb] 227 kg [500 lb]
Ocupantes, máximo
Estándar 8 personas 6 personas
Sobre extensión 2 personas 2 personas
Modelos de doble cubierta 8 personas 6 personas
en Extensión (solo un extremo) 2 personas 2 personas
Altura
Altura de trabajo 11,28 m [37 pies] 14,33 m [47 pies]
Altura máxima plataforma 9,45 m [31 pies] 12,34 m [40 pies, 6 plg]
Altura mínima plataforma 1,43 m [56,3 plg] 1,66 m [65,3 plg]
Dimensiones
Peso, Eléctrica 2WD: 4 477 kg [9 870 lb]; 2WD: 5 085 kg [11 210 lb]
Peso, Energía doble 2WD: 4 568 kg [10 070 lb] 4WD: 5 176 kg [11 410 lb]
Peso, Eléctrica con extensión2WD: 4 672 kg [10 300 lb] 2WD: 5 280 kg [11 640 lb]
Peso, Energía doble 2WD: 4 763 kg [10 500 lb] 4WD: 5 371 kg [11 890 lb]
Peso, Eléctrica doble cubierta 2WD: 4 866 kg [10 728 lb] 2WD: 5 474 kg [12 068 lb]
Peso, Energía doble 2WD: 4 957 kg [10 928 lb] 4WD: 5 565 kg [12 268 lb]
Ancho total 2,29 m [90 plg] 2,29 m [90 plg]
Altura total 2,53 m [99,75 plg] 2,76 m [108,75 plg]
Largo total, estándar 4,08 m [160,5 plg] 4,08 m [160,5 plg]
Altura de movimiento 9,45 m [31 pies] 12,34 m [40 pies, 6 plg]
Velocidad de avance
Plataforma abajo 0 a 5,0 km/h [0 a 3,1 mph] 0 a 5,0 km/h [0 a 3,1 mph]
Plataforma arriba 0 a 0,48 km/h [0 a 0,3 mph] 0 a 0,48 km/h [0 a 0,3 mph]
Voltaje 48 volts, corriente continua 48 volts, corriente continua
Capacidad estanque hidráulico 107,13 L [28,3 galones EE.UU.] 107,13 L [28,3 galones EE.UU.]
Presión hidráulica máxima 206,8 bars [3 000 lb/plg2] 206,8 bars [3 000 lb/plg2]
Fluido hidráulico
Uso normal (sobre 0 oC [32 oF]) ISO #46 ISO #46
Baja temperatura
(-23 a 0 oC [-10 a 32 oF]) 5W-20 aceite motor 5W-20 aceite motor
Sistema de levante Un cilindro de elevación de una etapa Un cilindro de elevación de una etapa
Velocidad de levante Levante, 45 seg./ Bajada, 65 seg. Levante, 45 seg./ Bajada, 60 seg.
Fuente de potencia Ocho baterías 6V360 AH (doble Ocho baterías 6V360 AH (doble
energía) Una Kubota 12 CV Diesel energía) Una Kubota 12 CV Diesel
Control de tracciónProporcional Proporcional
Sistema de control Palanca manual simple suave Palanca manual simple suave
Tracción horizontal Dos motores de ruedas eléctricos Dos motores de ruedas eléctricos
Neumáticos - estándar 10-16,5 NHS 8 capas 10-16,5 NHS 8 capas
Neumát cos - opcional 3,4 bars [50 lb/plg2] Relleno de poli 3,4 bars [50 lb/plg2) Relleno de poli
Frenos de estacionamiento Dos, por resorte, desenganche Dos, por resorte, desenganche
hidráulico, discos múltiples hidráulico, discos múltiples
Radio de giro (interno) 1,22 m [48 plg] 1,22 m [48 plg]
Inclinación máxima 2WD: 30% [16,7o]2WD: 30% [16,7o]
Base de ruedas 2,94 m [115,75 plg] 2,94 m [115,75 plg]
Barandas 1,1 m [43,5 plg] de alto, plegar con 1,1 m [43,5 plg] de alto, plegar con
compuerta de cierre automático compuerta de cierre automático
Banda de protección152 mm [6 plg] de alto 152 mm [6 plg] de alto
LX31 LX41ÍTEM

9
Brace
Lower Scissor
Center Pivot
Locking Pin
Upper Scissor
Center Pivot
Figure 9: Blocking Elevating Assembly
Maintenance
Never perform service on the work platform in
the elevating assembly area while platform is
elevated without first blocking the elevating
assembly.
DO NOT stand in elevating assembly area while
deploying or storing brace.
Blocking Elevating Assembly
(Figure 9)
Installation
1. Park the work platform on firm level ground.
2. Verify platform emergency stop switch is ON.
3. Turn platform/chassis switch to CHASSIS.
4. Elevate platform far enough to allow brace to be
lowered.
5. From the left side of the machine, disengage the
locking pin securing the brace. Rotate the scissor
brace counterclockwise until it is vertical and between
the two scissor center pivots.
6. Slowly lower platform until brace is supporting the
platform.
Removal
1. Using chassis controls, raise platform until the
scissors brace clears the two scissor center pivots.
2. Rotate scissors brace clockwise until the locking pin
engages.
3. Lower platform completely.
Battery Maintenance
Hazard of explosive gas mixture. Keep sparks,
flame and smoking materials away from batter-
ies.
Always wear safety glasses when working with
batteries.
Battery fluid is highly corrosive. Rinse away any
spilled fluid thoroughly with clean water.
Always replace batteries with UpRight batteries
ormanufacturer approvedreplacements weighing
54.4 kg (120 lbs.) each.
Check battery fluid level daily, especially if work platform
is being used in a warm, dry climate.
If electrolyte level is lower than 10 mm (3/8 in.) above
plates add distilled water only. DO NOT use tap water
with high mineral content it will shorten battery life.
Keep terminals and tops of batteries clean.
Refer to the Service Manual to extend battery life and for
complete service instructions.
40
COMPONENTE INSPECCIÓNOACTIVIDAD INTERVALO S N R
Aceite motor Verifique nivel y condición Diario
modelos de Verifique goteos Diario
doble energia Cambie filtroy aceite 100 hr
Sistema com- Verifiquenivelcombustible Diario
bustiblemotor Verifique goteos Diario
modelos de Cambiefiltro combustible 100 hr
doble energia Inspeccione depurador del aire Diario
Batería Verifiquenivelelectrólito Diario
principal Verifique gravedad específica 30D
Limpieexterior 6M
Inspeccione condición cables Diario
Limpieterminales 6M
Sistema Verifiquenivel electrólito Diario
batería Verifiquegravedadespecífica 30D
motor Limpieexterior 6M
modelos de Inspeccione condición cables Diario
doble energia Limpie terminales 6M
Refrigerante Verifique nivel (motor frío) Diario
motor Cambierefrigerante 2Y
Aceite Verifiquenivel Diario
hidráulico Cambiefiltro 6M
Cambieaceite 2Y
Sistema Verifique goteos Diario
hidráulico Inspeccione conexión de mangueras 30D
Inspeccione desgaste mangueras 30D
Sistema Abra la válvula de bajada de emergencia
hidráulico de e inspeccione condición Diario
emergencia
Contralor Inspeccione operación conmutador Diario
Cable de Inspeccione exterior cable por daños Diario
control
Baranda Verifique par de torsión pernos Diario
y piso Inspeccionesoldaduras Diario
plataforma Inspeccione condición de piso Diario
Neumáticos Inspeccione condición Diario
Verifique presión 5,2 bars (75 lb/plg2) Diario
Verifique tensión tuercas 205 Nm (150 lbs.-pies) 30D
Bomba Limpiadoexterior 30D
hidráulica Examine fugas por junturas 30D
Verifique goteos conectores mangueras Diario
Verifique par de torsión de pernos 30D
Motores Inspeccione operación y goteos Diario
hidráulicos
Sistema de Verifique par de torsión de pernos y conectores 6M
dirección Lubrique puntos pivotes 30D
Verifique goteos y par de torsión de cilindro 30D
de dirección
COMPONENTE INSPECCIÓNOACTIVIDAD INTERVALO S N R
Mecanismo Verifiqueintegridad estructura Diario
detijera Inspeccione desgaste pivotes 30D
Verifique par de torsión de pernos de 30D
pasadores pivotes
Inspeccione dobladuras de brazos de tijeras 6M
Engrase pasadores de tijeras 30D
Chasis Inspeccione mangueras por Diario
estrangulaciones o roces
Verifique par de torsión de componentes 6M
demontaje
Verifique integridad de soldaduras Diario
Cilindro de Verifique condición vástago 30D
levante Verifique par de torsión de pernos de 30D
pasadores
Revise sellos por fugas 30D
Inspeccione desgaste de puntos pivote 30D
Verifique par de torsión de conectores 30D
Cilindro Verifique condición vástago 30D
deleje Verifique par de torsión de pernos
de pasadores 30D
Revise sellos por fugas 30D
Inspeccione desgaste de puntos pivote 30D
Verifique par de torsión de conectores 30D
Unidad Revise y repare daños de colisión Diario
completa Verifique par de torsión de pernos 3M
Inspeccione por corrosión; limpie y pinte 6M
Lubricar 30D
Calcomanías Reemplacelasdañadas,ilegiblesosueltas Diario
Mantenimiento de rutina
Use la tabla siguiente como guía para mantenimiento de
rutina. Sólo personal entrenado y que sepa los
procedimientos eléctricos y mecánicos de la
máquina debe inspeccionarla y mantenerla. Consulte
en el Manual de mantenimiento las instrucciones
completas de mantenimiento.
Fotocopie esta página y úsela como hoja de verificación
de mantenimiento de rutina.
Clave de la tabla
Intervalo
Diario = cada turno (cada día) o cada ocho horas
30D= cada mes (30 días) o cada cincuenta horas
3M= cada 3 meses o cada 125 horas
6M= cada 6 meses o cada 250 horas
1Y= cada año o cada 500 horas
2Y= cada dos años o cada 1000 horas
S= Si/aceptable
N = No/No aceptable
R= Reparada/Aceptable
Informe de mantenimiento
Fecha:
Dueño:
Modelo No.: No. serie:
Mecánico:
Intervalo:
Tabla de mantenimiento de rutina

10
Routine Service
Use the following table as a guide for routine mainte-
nance. Inspection and maintenance shall be
performed by personnel who are trained and familiar
with mechanical and electrical procedures. Refer to
the Service Manual for complete service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.
Routine Service Table Key
Interval
Daily=each shift (every day) or every eight hours
30D=every month (30 days) or every 50 hours
3M=every 3 months or 125 hours
6M=every 6 months or 250 hours
1Y=every year or 500 hours
2Y=every 2 years or 1000 hours
Y=Yes/Acceptable
N=No/NotAcceptable
R=Repaired/Acceptable
Service Report
Date: ________________
Owner: _________________
Model No: ____________ Serial No: _____________
Serviced By: ____________
Service Interval: _________
Routine Service Table
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Elevating Inspectfor structural cracks Daily
Assembly Check pivot points for wear 30D
Check pivot pin mounting bolts 30D
for proper torque
Check scissor arms for bending 6M
Greasescissor pins 30D
Chassis Check hoses for pinch or rubbing points Daily
Check component mounting for proper torque 6M
Checkwelds for cracks Daily
Lift Check the cylinder rod for wear 30D
Cylinder Check pivot pin mounting bolts for proper torque 30D
Checkseals for leaks 30D
Inspect pivot points for wear 30D
Check fittings for proper torque 30D
Axle Check the cylinder rod for wear 30D
Cylinder Check mounting pin pivot bolts for proper torque 30D
Checkseals for leaks 30D
Inspect pivot points for wear 30D
Check fittings for proper torque 30D
Entire Check for and repair collision damage Daily
Unit Check fasteners for proper torque 3M
Check for corrosion-remove and repaint 6M
Lubricate 30D
Labels Check for peeling, missing, or unreadable Daily
labels & replace
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Engine Oil Check level and condition Daily
BiEnergy Check for leaks Daily
Models Change oil & filter 100HOURS
Engine Fuel Check fuellevel Daily
System Check for leaks Daily
BiEnergy Replacefuel filter 100HOURS
Models Checkaircleaner Daily
Main Checkelectrolytelevel Daily
Battery Checkspecific gravity 30D
Pack Cleanexterior 6M
Checkbatterycable condition Daily
Cleanterminals 6M
Engine Checkelectrolytelevel Daily
Battery Checkspecific gravity 30D
System Cleanexterior 6M
BiEnergy Checkbatterycablecondition Daily
Models Cleanterminals 6M
Engine Check coolant level (with engine cold) Daily
Coolant Replace coolant 2Y
Hydraulic Check oil level Daily
Oil Changefilter 6M
Drain and replace oil 2Y
Hydraulic Check for leaks Daily
System Check hose connections 30D
Check hoses for exterior wear 30D
Emergency Open the emergency lowering valve and
Hydraulic checkfor serviceability Daily
System
Controller Checkswitchoperation Daily
Control Checkthe exterior of the cable Daily
Cable for pinching, binding or wear
Platform Check fasteners for proper torque Daily
Deck and Check weldsfor cracks Daily
Rails Check condition of deck Daily
Tires Check for damage Daily
Check air pressure 5.2 bars (75 psi) Daily
Check lug nuts (torque to 205 Nm [150 ft. lbs.]) 30D
Hydraulic Wipeclean 30D
Pump Checkfor leaks at mating surfaces 30D
Checkforhosefittingleaks Daily
Check mounting bolts for proper torque 30D
Drive Motors Check for operation and leaks Daily
Steering Check hardware & fittings 6M
System for proper torque
Oilall pivot points 30D
Check steering cylinder for leaks & 30D
mounting bolts for proper torque
39
Mantenimiento de la batería
Peligro de mezcla de gases explosiva. Mantenga
las baterías lejos de chispas, llamas o de
cigarrillos.
Cuando trabaje con baterías, use siempre
anteojos de seguridad.
Los electrólitos son muy corrosivos. Lave bien
los derrames con agua limpia.
Use siempre baterías UpRight de repuesto o
aquellas aprobadas por el fabricante como tales
y que pesen 54,4 kg (120 lb) c/u.
Inspeccione el nivel de electrólito diariamente,
especialmente si la plataforma de trabajo se usa en un
clima seco y cálido.
Si el electrólito estáa menos de 10 mm (3/8 plg) del
tope de las placas agregue sólo agua destilada. NO use
agua potable con alto contenido de minerales para no
acortar la vida de la batería.
Mantenga los terminales y las baterías limpias.
Consulte en la Manual de mantenimiento como
incrementar la vida de la batería y las instrucciones
completas de mantenimiento.
Jamás mantenga el mecanismo de tijera de la
plataforma de trabajo con la plataforma
levantada sin haber bloqueado antes ese
mecanismo.
NO se pare en el área del mecanismo de tijera al
instalar o guardar el puntal.
Bloqueando el mecanismo de tijera
(figura 9)
Instalación
1. Estacione la plataforma de trabajo en piso horizontal
firme.
2. Verifique que el interruptor de paradas de
emergencia estéconectado “ON”.
3. Gire el conmutador plataforma/chasis a chasis
“CHASSIS”.
4. Eleve la plataforma lo más lejos posible para permitir
que la abrazadera baje.
5. Desde el lado izquierdo de la máquina, saque el
pasador de enganche que asegura el brazo. Gire el
brazo de las tijeras contra las manecillas del reloj
hasta que estévertical y entre los dos pivotes de las
tijeras.
6. Baje la plataforma lentamente hasta que la
abrazadera sostenga la plataforma.
Remoción
1. Desde los controles del chasis levante la plataforma
hasta que el puntal de las tijeras salga de los dos
pivotes centrales.
2. Gire el puntal en el sentido de los punteros del reloj
hasta que el pasador de enganche encaje.
3. Baje completamente la plataforma.
Mantenimiento
Figura 9: Bloqueo del mecanismo de tijera
Pasador de
enganche
Pivote central de
tijera inferior
Puntal
Pivote central
de tijera
superior