Upright SPX10 User manual

SPX10
(EN) Manual part number 510932-000-EN for serial numbers 00000 to current.
July 2010
POWERED ACCESS
Operator Manual

WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQ UALIFIED TECHNICIANS AN D IMPROPER USE OF THE MACHINE
DO NOT O PERATE THIS MACHINE UN TIL YOU READ AND UNDERSTAND
ALL THE DANGERS,W ARNING S AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information
i
Important
Read, understand and obey these safety rules
and operating instructions before operating this
machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine
at all times. If you have any questions, please
contact the Manufacturer
Contents
Page
Safety Rules 1
Control panel 8
Pre-operation Inspection 9
Maintenance 11
Function Tests 14
Workplace Inspection 17
Operating Instructions 19
Transport and Lifting Instructions 23
Decals 25
Specifications 27
Schematic 28
Maintenance and Repair Record 31
Owners, Users and operators:
We appreciate your choice of our machine for
your application. Our number one priority is
user safety, which is best achieved by our joint
efforts. We feel that you make a major
contribution to safety if you, as the equipment
users and operators:
1. Comply with employer, job site and
governmental rules.
2. Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3. Use good safe work practices in a
commonsense way.
4. 0nly have trained / certified operators,
directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.
Contact us:

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
1
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
√ 1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
√ You read, understand and obey the
manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.
√ You read, understand and obey employer's
safety rules and worksite regulations.
√ You read, understand and obey all
applicable governmental regulations.
√ You are properly trained to safely operate
the machine.
Decal Legend
UPRIGHT product decals use symbols, color
coding and signal words to identify the
following:
Safety alert symbol—used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
Red—used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Yellow with safety alert symbol-
used to indicate the presence of a potentially
hazardous situation which, if not avoided, may
cause minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
2
Electrocution Hazards
This machine is not electrically insulated and
will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power
lines and apparatus in accordance with
applicable governmental regulations and the
following chart.
Voltage
Phase to Phase
Minimum Safe
Approach Distance
Meters
0 to 300V Avoid Contact
300V to 50KV 3.05
50KV to 200KV 4.60
200KV to 350KV 6.10
350KV to 500KV 7.62
500KV to 750KV 10.67
750KV to 1000KV 13.72
Allow for platform movement, electrical line
sway or sag and beware of strong or gusty
winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground
or in the platform must not touch or operate the
machine until energized power lines are shut
off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for
welding.
Tip-over Hazards
This machine is intended for use INDOORS
ONLY, and must not be used outdoors as
wind forces may make it unstable.
Occupants, equipment and materials must not
exceed the maximum platform capacity.
Maximum capacity – SPX10
Maximum occupants 2
Maximum platform capacity 240 kg

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
3
Do not raise the platform unless the machine is
on a firm, level surface.
Do not drive over 0.8 km/h with the platform
raised.
Do not depend on the tilt alarm as a level
indicator.
The tilt alarm sounds on the chassis and in the
platform when the machine is on a slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower
the platform.
Do not push off or pull toward any object
outside of the platform.
Maximum allowable manual force 200 N
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the platform raised.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not use the machine on a moving or mobile
surface or vehicle.
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not place ladders or scaffolds in the platform
or against any part of this machine.
Be sure all tires are in good condition, castle
nuts are properly tightened and cotter pins are
properly installed.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability.
Each battery must weigh 17.5 kg.
Do not use the machine as a crane.
Do not push the machine or other objects with
the platform.
Do not contact adjacent structures with the
platform.
Do not tie the platform to adjacent structures.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
4
Fall Hazards
The guard rail system provides fall protection. If
occupant(s) of the platform are required to wear
personal fall protection equipment (PFPE) due
to job site or employer rules, PFPE equipment
and its use shall be in accordance with the
PFPE manufacturer’s instructions and
applicable governmental requirements.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform
floor at all times.
Do not climb down from the platform when
raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard
rails are properly installed and the entry is
secured for operation.
Collision Hazards
Be aware of limited sight distance and blind
spots when driving or operating.
Operators must comply with employer, job site
and governmental rules regarding use of
personal protective equipment.
Check the work area for overhead obstructions
or other possible hazards.
Be aware of crushing hazards when grasping
the platform guard rail.
Observe and use color-coded direction arrows
on the platform controls and platform decal
plate for drive and steer functions.
Do not operate a machine in the path of any
crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.
Do not lower the platform unless the area below
is clear of personnel and obstructions.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
5
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.
Component Damage Hazards
Do not use any battery or charger greater than
24V.
Do not use the machine as a ground for
welding.
Explosion and Fire Hazards
Do not operate the machine in hazardous
locations or locations where potentially
flammable or explosive gases or particles may
be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation inspection of
the machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate
UPRIGHT service manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and
responsibilities manuals are complete, legible
and in the storage container located in the
platform.
Crushing Hazards
Keep hands and limbs out of scissors.
Use common sense and planning when
operating the machine with the controller from
the ground. Maintain safe distances between
the operator, the machine and fixed objects.
Maintain a firm grasp on the platform rail when
removing the rail pins. Do not allow the platform
guard rails to fall.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil
or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
closed and secured during operation.
.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
6
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective
clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
Electrocution Hazard
Avoid contact with electrical terminals.