Upright SPX10 User manual

SPX10
(EN) Manual part number 510932-000-EN for serial numbers 00000 to current.
July 2010
POWERED ACCESS
Operator Manual

WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQ UALIFIED TECHNICIANS AN D IMPROPER USE OF THE MACHINE
DO NOT O PERATE THIS MACHINE UN TIL YOU READ AND UNDERSTAND
ALL THE DANGERS,W ARNING S AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information
i
Important
Read, understand and obey these safety rules
and operating instructions before operating this
machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine
at all times. If you have any questions, please
contact the Manufacturer
Contents
Page
Safety Rules 1
Control panel 8
Pre-operation Inspection 9
Maintenance 11
Function Tests 14
Workplace Inspection 17
Operating Instructions 19
Transport and Lifting Instructions 23
Decals 25
Specifications 27
Schematic 28
Maintenance and Repair Record 31
Owners, Users and operators:
We appreciate your choice of our machine for
your application. Our number one priority is
user safety, which is best achieved by our joint
efforts. We feel that you make a major
contribution to safety if you, as the equipment
users and operators:
1. Comply with employer, job site and
governmental rules.
2. Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3. Use good safe work practices in a
commonsense way.
4. 0nly have trained / certified operators,
directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.
Contact us:

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
1
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
√ 1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
√ You read, understand and obey the
manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.
√ You read, understand and obey employer's
safety rules and worksite regulations.
√ You read, understand and obey all
applicable governmental regulations.
√ You are properly trained to safely operate
the machine.
Decal Legend
UPRIGHT product decals use symbols, color
coding and signal words to identify the
following:
Safety alert symbol—used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
Red—used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Yellow with safety alert symbol-
used to indicate the presence of a potentially
hazardous situation which, if not avoided, may
cause minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
2
Electrocution Hazards
This machine is not electrically insulated and
will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power
lines and apparatus in accordance with
applicable governmental regulations and the
following chart.
Voltage
Phase to Phase
Minimum Safe
Approach Distance
Meters
0 to 300V Avoid Contact
300V to 50KV 3.05
50KV to 200KV 4.60
200KV to 350KV 6.10
350KV to 500KV 7.62
500KV to 750KV 10.67
750KV to 1000KV 13.72
Allow for platform movement, electrical line
sway or sag and beware of strong or gusty
winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground
or in the platform must not touch or operate the
machine until energized power lines are shut
off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for
welding.
Tip-over Hazards
This machine is intended for use INDOORS
ONLY, and must not be used outdoors as
wind forces may make it unstable.
Occupants, equipment and materials must not
exceed the maximum platform capacity.
Maximum capacity – SPX10
Maximum occupants 2
Maximum platform capacity 240 kg

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
3
Do not raise the platform unless the machine is
on a firm, level surface.
Do not drive over 0.8 km/h with the platform
raised.
Do not depend on the tilt alarm as a level
indicator.
The tilt alarm sounds on the chassis and in the
platform when the machine is on a slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower
the platform.
Do not push off or pull toward any object
outside of the platform.
Maximum allowable manual force 200 N
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the platform raised.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not use the machine on a moving or mobile
surface or vehicle.
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not place ladders or scaffolds in the platform
or against any part of this machine.
Be sure all tires are in good condition, castle
nuts are properly tightened and cotter pins are
properly installed.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability.
Each battery must weigh 17.5 kg.
Do not use the machine as a crane.
Do not push the machine or other objects with
the platform.
Do not contact adjacent structures with the
platform.
Do not tie the platform to adjacent structures.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
4
Fall Hazards
The guard rail system provides fall protection. If
occupant(s) of the platform are required to wear
personal fall protection equipment (PFPE) due
to job site or employer rules, PFPE equipment
and its use shall be in accordance with the
PFPE manufacturer’s instructions and
applicable governmental requirements.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform
floor at all times.
Do not climb down from the platform when
raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard
rails are properly installed and the entry is
secured for operation.
Collision Hazards
Be aware of limited sight distance and blind
spots when driving or operating.
Operators must comply with employer, job site
and governmental rules regarding use of
personal protective equipment.
Check the work area for overhead obstructions
or other possible hazards.
Be aware of crushing hazards when grasping
the platform guard rail.
Observe and use color-coded direction arrows
on the platform controls and platform decal
plate for drive and steer functions.
Do not operate a machine in the path of any
crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.
Do not lower the platform unless the area below
is clear of personnel and obstructions.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
5
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.
Component Damage Hazards
Do not use any battery or charger greater than
24V.
Do not use the machine as a ground for
welding.
Explosion and Fire Hazards
Do not operate the machine in hazardous
locations or locations where potentially
flammable or explosive gases or particles may
be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation inspection of
the machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate
UPRIGHT service manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and
responsibilities manuals are complete, legible
and in the storage container located in the
platform.
Crushing Hazards
Keep hands and limbs out of scissors.
Use common sense and planning when
operating the machine with the controller from
the ground. Maintain safe distances between
the operator, the machine and fixed objects.
Maintain a firm grasp on the platform rail when
removing the rail pins. Do not allow the platform
guard rails to fall.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil
or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
closed and secured during operation.
.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
6
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective
clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
Electrocution Hazard
Avoid contact with electrical terminals.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
7
Legend
1 Platform controller
2 Platform guard rails
3 Platform
4 Scissor
5 Hydraulic cylinder
6 Drive wheels
7 Red Emergency Stop button
8 Key switch for power
9 Power indicator light
10 Charger
11 Steer tire
12 Step
13 Batteries
14 Auxiliary lowering knorb (hidden from view)
15 Hydraulic power pack
16 Safety arms
17 Platform entry gate
1
2
3
4
5
16
11 10 9 8 7
6
12
17
13
14
15

OPERATOR’S MANUAL with Maintenance Information
Control Panel
8
`
Joystick Control Panel
Platform Joystick controller
1 On-off button 5 Accelerating button
2 Horn button 6 Battery indicator light
3 Mode button 7 Mode indicator
4 Decelerating button 8 Drive speed indicator
32 1
Ground Control Panel
1 Key switch 2 Power indicator 3 Red Emergency Stop button

OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection
9
Do Not Operate Unless:
√ You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
It is the responsibility of the operator to perform
a pre-operation inspection and routine
maintenance.
The pre-operation inspection is a visual
inspection performed by the operator prior to
each work shift. The inspection is designed to
discover if anything is apparently wrong with a
machine before the operator performs the
function tests.
The pre-operation inspection also serves to
determine if routine maintenance procedures
are required. Only routine maintenance items
specified in this manual may be performed by
the operator.
Refer to the list on the next page and check
each of the items.
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on
to the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications
and the requirements listed in the
responsibilities manual.

OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection
10
Pre-operation Inspection
□ Be sure that the operator’s, safety and
responsibilities manuals are complete, legible
and in the storage container located in the
platform.
□ Be sure that all decals are legible and in place.
See Decals section.
□ Check for hydraulic oil leaks and proper oil
level. Add oil if needed. See Maintenance
section.
□ Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenance section.
Check the following components or areas for
damage, improperly installed or missing parts
and unauthorized modifications:
□ Electrical components, wiring and electrical
cables
□ Hydraulic hoses, fittings, cylinders
□ Hydraulic tanks
□ Drive motors
□ Wear pads
□ Tires and wheels
□ Limit switches, alarms
□ Nuts, bolts and other fasteners
□ Platform entry gate
□ Beacon and alarms (if equipped)
□ Safety arm
□ Scissor pins and retaining fasteners
□ Platform control joystick
Check entire machine for:
□ Cracks in welds or structural components
□ Dents or damage to machine
□ Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened
□ Side rails are installed and bolts are
fastened

OPERATOR’S MANUAL with Maintenance Information
Maintenance
11
Observe and Obey:
□ Only routine maintenance items specified in
this manual shall be performed by the operator.
□ Scheduled maintenance inspections shall be
completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.
Maintenance Symbols Legend
The following symbols have
been used in this manual to help communicate
the intent of the instructions. When one or more
of the symbols appear at the beginning of a
maintenance procedure, it conveys the
meaning below.
Indicates that tools will be required to
perform this procedure.
Indicates that new parts will be required
to perform this procedure.
Check the Batteries
Proper battery condition is essential to good
engine performance and operational safety.
Improper fluid levels or damaged cables and
connections can result in engine component
damage and hazardous conditions.
Electrocution hazard
Contact with hot or live circuits may result in
death or serious injury. Remove all rings,
watches and other jewelry.
Bodily injury hazard
Batteries contain acid. Avoid spilling or
contacting battery acid. Neutralize battery acid
spills with baking soda and water.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable
connections are tight and free of
corrosion.
3 Be sure that the battery hold-down bars
are secure.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom
of the battery fill tube. Do not overfill.
6 Install the vent caps.

OPERATOR’S MANUAL with Maintenance Information
Maintenance
12
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level
is essential to machine operation. Improper
hydraulic oil levels can damage hydraulic
components. Daily checks allow the inspector to
identify changes in oil level that might indicate
the presence of hydraulic system problems.
Perform this procedure with the
platform in the stowed position
The hydraulic oil level can be checked by
removing the filler cap fitted to the hydraulic oil
tank. The correct amount of oil is in the tank
when hydraulic fluid appears on the tip of the
dipstick. This check must be carried out with the
platform is in the level surface.
The hydraulic oil can be topped up by adding oil
to the filler located. Take care not to spill
hydraulic fluid over any of the surrounding
machine components.
The hydraulic oil can be drained by removing
the tank by removing the bolts and separating
the tank from the pump body. The hydraulic
fluid can then be correctly disposed of.
Re-assembly is the reverse of above.
Hydraulic oil specifications
The hydraulic oil recommended for use with this
machine is: Mineral basis hydraulic oil with
lubricating, antifoaming, anti-corrosive,
antioxidant HL - HLP (ISO and UNI HM) – HV -
HLPD performances according to DIN51524
part 1 2 standards.‐
-18℃～-5 10W℃
-18℃～99 10W℃-20,10W-30

OPERATOR’S MANUAL with Maintenance Information
Maintenance
13
Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on
this machine according to the procedures found
in the service manual for this machine.
Machines that have been out of service for
more than three months must receive the
quarterly inspection before they are put back
into service.

OPERATOR’S MANUAL with Maintenance Information
Function Tests
14
Do Not Operate Unless:
√ You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into
service.
The operator must follow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be used.
If malfunctions are discovered, the machine
must be tagged and removed from service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into
service.

OPERATOR’S MANUAL with Maintenance Information
Function Tests
15
1 Select a test area that is firm, level and free
of obstruction.
2 Be sure the battery pack is connected.
3 Pull out the platform and ground red
Emergency Stop buttons to the on position.
4 Turn the key switch to power on.
☉
☉☉
☉ Result: The Power indicator will light.
Test Emergency Stop
5 Push in the ground red Emergency Stop
button to the off position.
☉
☉☉
☉ Result: The Power indicator will turn off and
no functions should operate.
6 Pull out the red Emergency Stop button to
the on position.
At the Platform Controls
Test Emergency Stop
7 Push in the platform red Emergency Stop
button to the off position.
☉
☉☉
☉ Result: No functions should operate.
8 Turn the red Emergency Stop button
clockwise to the on position.
Test the On-off function
9 Press the on-off button to power on.
☉
☉
☉
☉ Result: the power indicator should light.
10 Press the on-off button to power off.
☉
☉☉
☉ Result:. No functions should operate.
11 Press the on-off button to power on.
Test Up/Down Functions and Function
Enable
12 Press the on-off button to power off.
13 Move the joystick forward or backward
☉
☉☉
☉ Result: The platform should not raised.
14 Press the On-off button to power on.
15 Press the mode button to select lift function.
16 Move the joystick to forward direction.
☉
☉☉
☉ Result: The platform should raise.
17 Move the joystick to backward direction.
☉
☉☉
☉ Result: The platform should lower then stop
at the height is 0.7 m.
18 Wait for seconds. Move the joystick to
backward direction to lower the platform
fully
Test the Steering
Note: When performing the steer and drive
function tests, stand in the platform facing the
steer end of the machine.
19 Press the mode button to select drive
function.
20 Move the joystick to left direction.
☉
☉☉
☉ Result: The steer wheels should turn. The
machine should turn to left.
21 Move the joystick to right direction.
☉
☉☉
☉ Result: The steer wheels should turn. The
machine should turn to right.
Test Drive and Braking
22 Slowly move the joystick to forward
direction, then return the joystick to the
center position.
☉
☉☉
☉ Result: The machine should move forward
then come to an abrupt stop.
23 Slowly move the joystick to downward
direction, then return the joystick to the
center position.
☉
☉☉
☉ Result: The machine should move backward
then come to an abrupt stop.
Note: The brakes must be able to hold the
machine on any slope it is able to climb.

OPERATOR’S MANUAL with Maintenance Information
Function Tests
16
Test Limited Drive Speed
24 Press the mode button to active the lift
function. Move the joystick to raise the
platform approximately 0.75 m from the
ground.
25 Press the mode button to select drive
function.
26 Press the decelerating button until only one
indicator light.
27 Slowly move the joystick to the full drive
position.
☉
☉☉
☉ Result: The maximum achievable drive
speed with the platform raised should not
exceed 31 cm/s. If the drive speed with the
platform raised exceeds 31 cm/s,
immediately tag and remove the machine
from service.
Test Auxiliary Lowering
28 Move the joystick to forward direction to
raise the platform approximately 60 cm.
29 Push in the red Emergency Stop button to
cut off the power.
30 Pull the auxiliary lowering knob at the
chassis side out.
☉
☉☉
☉ Result: The platform should lower to end.