VAC V200 Series Manual
V200 POSITIONER
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92076r16 1
V200 POSITIONER
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92076r16 3
1 INTRODUCTION.................................................................................. 4
1.1 Air quality recommendations................................................... 4
1.2 Safety Instructions................................................................... 4
2 INSTALLATION.................................................................................... 5
2.1 Installing external IP converter on V200P ........................... 5
2.2 Installing external IP converter on V200E ............................... 6
2.3 MainsupplylterforIPconverter............................................ 7
3 SPARE PARTS ................................................................................... 8
3.1 Exploded drawing external options ......................................... 8
3.2 Spare parts list external options.............................................. 9
4 SPECIFICATIONS............................................................................... 10
4.1 Specicationsexternaloptions................................................ 10
5 DIMENSIONS...................................................................................... 11
5.1 V200 E 0-10V.......................................................................... 11
5.2 V200 EX ................................................................................. 12
5.3 V200 EX-GA............................................................................ 13
5.4 V200 FF .................................................................................. 14
CONTENTS
V200 POSITIONER
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92076r16
4
1.1 Air quality recommendations
Poor air quality is one of the main causes of
premature functional problems with pneumatic
and electropneumatic equipment. The pilot
valve and IP converter are precision instru-
ments, and are therefore the most sensitive
parts of the positioner.
a) Water in the supply air is a natural occur-
rence. This happens when air is compressed.
The compression heats the air and the natural
degree of water in the air can remain as mois-
ture. When the air cools in pipes etc.
the moisture condenses and becomes liquid
water. Large quantities can build and some-
timesoodsmallwaterseparators.Thisex-
cess water will eventually reach the control
valve and positioner. This can cause corrosion
damage to the IP converter, causing the
unit to malfunction.
We strongly recommend the use of water
separators with adequate capacity. Coales-
ingltersfromareputablemanufacturerisan
inexpensive way to help prevent unit malfunc-
tions or failures, and add life to the product.
Theseltersremoveparticlesandmoisture
from air lines.
b) Oil in the supply air usually is from the main
compressor. Oil can clog the small nozzles
anddisturbtheapperintheIPconverter.It
can also cause the spool to “drag” within the
pilot valve. The result is poor control or in the
worst case, failure.
c) Particles in the air usually occur because
of corrosion. Dirt and particles can block the
small nozzles of the IP converter.
They can also cause the pilot valve to mal-
function. The unit may completely fail.
To ensure normal operational safety with VAC
positioner products, we recommend that a wa-
terseparatoranda<80micrometerlterare
mounted as close to the product as possible.
If large amounts of oil are present an oil sepa-
rator should be installed as well.
To further increase operational safety, we rec-
ommend that the working air is clean, dry and
free of moisture, water, oil, particles and other
contaminants, in accordance with the
Standard ANSI/ISA– 7.0.01– 1996
CAUTION: Beware of moving parts
when positioner is operated!
CAUTION: Beware of parts with
live voltage!
A voltage, which is normally not
dangerous, is supplied to the
positioner.
Avoid touching live parts and bare
wires as well as short circuiting live
parts and the housing.
CAUTION: Do not dismantle a
pressurized positioner!
Dismantling a pressurized positioner
will result in uncontrolled pressure
release. Always isolate the relevant
part of the pipeline. Release the pres-
sure from the positioner and the pip-
ing. Failure to do this may result in
damage or personal injury.
CAUTION: Do not exceed the
positioner performance limitations!
Exceeding the limitations marked on
the positioner may cause damage to
the positioner, actuator and valve.
Damage or personal injury may result.
1.2 Safety Instructions
1 INTRODUCTION
V200 POSITIONER
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92076r16 5
Positioner.eps
External IP installation.eps
2 INSTALLATION
1
3
2
4
5
1
2
6
2.1 Installing external IP converter on V200P
NOTE! This instruction is for use when
converting from V200P to V200EX, V200FF or
other external IP converter.
When converting from V200E please follow the
instruction in section 2.2.
1. Loosen the screw (1) and remove the
plate(2).
2. Make sure there are three O-rings(3) in the
positioner housing.
3. Install the IP converter(4) and tighten the
screws(5).
4. Install the 1/4” plug(6) in the port marked I.
1 - External IPs are pre-calibrated to supply the
V200 positioner with the proper pneumatic
input signal, relative to electronic input.
NO CALIBRATION of the external IP is needed
2 - All External IPs are supplied air from the
V200 supply port. This internal porting pro-
vides the proper air supply to the external IP.
NO ADDITIONAL AIR PORTING
OF THE IP IS NEEDED
5
V200 POSITIONER
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92076r16
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IP screws.eps
4
2
1
5
3
2.2 Installing external IP converter on V200E
(which has the internal IP inside the unit).
1. Loosen the two screws(1) that secure the internal
IP converter(2) and remove the internal IP.
2. Make sure the two O-rings(3) are still in the
positioner housing.
3. Install the pneumatic sealing plate(4) and tighten
the screws.
4. Check that the 1/4”plug(5) is installed in the port
marked I.
5. Continue with the instruction 2.1 (page 5)
V200 POSITIONER
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1
2
34
2
2.3 Main supply lter for IP converter
Changing the lter
1. Turnoordisconnectthemainairsupply.
Should air supply not be disconnected or
turnedo,thepressuremaycausethe
ltercovertoejectfromtheunit.
2. Loosenthescrew(1)andremovelter
cover(2)
3. Cautiouslyremovethelter(3)witha
sharp pointed object e.g. a pocket knife.
4. Pressthenewlter(3)intothehousing.
5. Check the O-ring(4) and replace if
needed.
5. Installtheltercover(2)andtightenthe
screw(1)
If the lter(3) shows traces of
oil or water, check the water/oil
separator in the supply line.
Oil and water can cause
functional problems in
the IP converter.
V200 POSITIONER
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3.1 Exploded drawing external options
3 SPARE PARTS
V200 POSITIONER
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92076r16 9
3.2 Spare parts list external options
Item Description Material Part no
Qty
1.......External IP module 0-10V .............................................93064.............. 1
1 ......IP 0-10V ........................................................................Contact VAC ... 1
2 ......Mounting Kit external IP FA TA78+TA61 ......................91024.............. 1
.......- Screw ISO 7048 M5x20/12..Stainless Steel ..............7048052012.... 1
.......- Screw ISO 7048 M5x16/10..Stainless Steel ..............7048051610.... 1
.......- Screw #8-32 UNC 13 x 13 ... Stainless Steel ..............476208321313 3
.......- Rubber Gasket IP TA78+TA61Nitrile Rubber..............90142.............. 1
.......- Mounting Plate FA TA78 +TA61Aluminum, painted ....90085.............. 1
2.......External IP Module EX..................................................93017.............. 1
1 ......IP EX .............................................................................Contact VAC ... 1
2 ......Mounting Kit external IP EX .........................................91004.............. 1
.......- Screw ISO 7048 M5x20/12..Stainless Steel ..............7048052012.... 1
.......- Screw ISO 7048 M5x16/10..Stainless Steel ..............7048051610.... 1
.......- O-ring Ø3x2 NBR 70............Nitrile Rubber ................OR3x2NBR..... 2
.......- Screw ISO 4017 M6x40/10z Stainless Steel ..............4017064010z.. 2
.......- Washer ISO 7089 M6 .......... Stainless Steel ..............708906............ 2
.......- Mounting Plate IP ABB EX... Aluminum, painted ........90046.............. 1
3.......External IP Module Gas Approved ................................93063.............. 1
1 ......IP Gas Approved ..........................................................Contact VAC ... 1
2 ......Mounting Kit external IP Gas Approved .......................91012.............. 1
.......- Screw ISO 7048 M5x20/12..Stainless Steel ..............7048052012.... 1
.......- Screw ISO 7048 M5x16/10..Stainless Steel ..............7048051610.... 1
.......- Screw NPT 1_4....................Stainless Steel ..............90089.............. 2
.......- O-ring Ø14x2 NBR70...........Nitrile Rubber ................OR14x2NBR... 4
.......- Mounting Plate FC X78........Aluminum, painted ........90079.............. 1
4.......External IP Module Fail Freeze.....................................93065.............. 1
1 .....IP Fail Freeze................................................................Contact VAC ... 1
2 ......Mounting Kit external IP FA TA78+TA61 ......................91024.............. 1
.......- Screw ISO 7048 M5x20/12..Stainless Steel ..............7048052012.... 1
.......- Screw ISO 7048 M5x16/10..Stainless Steel ..............7048051610.... 1
.......- Screw #8-32 UNC 13 x 13 ... Stainless Steel ..............476208321313 3
.......- Rubber Gasket IP TA78+TA61Nitrile Rubber..............90142.............. 1
.......- Mounting Plate FA TA78 +TA61Aluminum, painted ....90085.............. 1
V200 POSITIONER
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92076r16
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4.1 Specications external options
0-10V EX Gas approved Fail Freeze
V200 0-10V V200EX V200EX-GA V200FF
Input Signal: 0-10VDC (Ri 10K Ohm) 4-20mA (Ri 260 Ohm) 4-20mA (Ri 10K Ohm) 4-20mA (Ri 197 Ohm)
Supply Pressure: 20-120 PSI 20-145 PSI 20-120 PSI 20-120 PSI
(0.14 - 0.83 MPa) (0.14-1MPa) (0.14 - 0.83 MPa) (0.14 - 0.83 MPa)
Linearity error: <0.8% f.s <0.8% f.s <0.8% f.s <1.2% f.s
Hysteresis: <0.5% f.s <0.5% f.s <0.5% f.s <0.8% f.s
Repeatability: <0.4% f.s <0.4% f.s <0.4% f.s <0.5% f.s
Temperature range: -40° to +160 F* -40° to +158 F* -40° to +160 F* -20° to +150 F
-40° to +71C* -40° to +70°C* -40° to +71C* -30° to +65°C
*Temperature range depending on certication
Values with standard pilot valve, LB installed.
Pressure gain:
@87 PSI (600kPa) 240:1 240:1 240:1 240:1
Bleed Rate: SCFM (SLPM) SCFM (SLPM) SCFM (SLPM) SCFM (SLPM)
@87PSI (600kPa) 0,51 (14.5) 0.43 (12.2) 0.51 (14.5) 0.43 (12.4)
Air Delivery SCFM (SLPM) SCFM (SLPM) SCFM (SLPM) SCFM (SLPM)
@87 PSI (600kPa) 28.3 (800) 28.3 (800) 28.3 (800) 28.3 (800)
Air connections: 1/4” NPT (optional G threads)
Gauges: 1/8” NPT (optional G threads)
Cable entry: 1/2” NPT (optional M20x1.5)
Ingress & corrosion protection: NEMA 4X and IP66
Standard coating: Polyester
Weight: 4.41 lbs (2.01kg) 4.70 lbs (2.13g) 5.75 lbs (2.61kg) 5.73 lbs (2.60kg)
Weight with gauges: 4.63 lbs (2.10kg) 4.89 lbs (2.22kg) 5.95 lbs (2.7kg) 5.93 lbs (2.69kg)
Valve types. (SG/LB valve is installed as standard) SG/LB SHG (3) SHGSHF (4)
Pressure Gain: @ 29 PSI (0.2MPa) Poutput / Pinput 80 367 370
@ 87 PSI (0.6MPa) Poutput / Pinput 240 1100 1100
@ 145 PSI (1.0MPa) Poutput / Pinput 400 1833 1830
Pressure Gain: Any %Poutput / %Pinput 16 79 72
Acc. to ISA S75.13
Air Delivery: @ 29 PSI (0.2MPa) SCFM/(SLPM) 9.4 / (270) 10.5 / (297) 16.6 / (470)
@ 87 PSI (0.6MPa) SCFM/(SLPM) 28.3 / (800) 31.5/ (890) 50.0 / (1400)
@ 145 PSI (1.0MPa) SCFM/(SLPM) 47.1 / (1330) 52.5 / (1486) 83.4 / (2330)
Bleed Rate: @ 29 PSI (0.2MPa) SCFM/(SLPM) 0.07 / (3.4) 0.28 / (7.9) 0.4 / (12.3)
@ 87 PSI (0.6MPa) SCFM/(SLPM) 0.2 / (5.6) 0.83 / (23.5) 1.3 / (36.8)
@ 145 PSI (1.0MPa) SCFM/(SLPM) 0.35 / (10.0) 1.38 / (39.1) 2.2 / (61.3)
Options: Feedback Spring for 6-30 PSI (40-200kPa) input signal. Gauges. Stability kit, feedback modules.
4 SPECIFICATIONS
V200 POSITIONER
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92076r16 11
13/32"
10
Hex size
6 13/16"
173,4
4 3/4"
121
1 25/32"
45
1 25/32"
45
1 5/8"
41
4 31/32"
126,6
3/16"
5
2 13/32"
61
2 11/16"
68
11 15/32"
291,1
10 21/32"
270,7
Gauges 1/8" NPT(4x)(optional)
1/2"
12,5
1 13/32"
35,5
1 1/32"
26,6
Conduit Entry
1/2" NPT
1 19/32"
40,5
7/8"
22,5
1 9/16"
39,5
2 1/16"
52,5
1 3/16"
30
3/16"
5
1 3/8"
35
Air connections
1/4" NPT (5x)
5/8"
15,5
2 15/32"
62,5
5/8"
15,5
2 3/16"
55,5
3 27/32"
97,5
1 7/8"
47,5
2 1/4"
57
31/32"
25
2 7/32"
56
2 31/32"
75
5 1/4"
133
5"
127
Dome Indicator(optional)
Conduit Entry
1/2" NPT (4x)
1 13/32"
35,4
ISOF05
Sqr
2 31/32"
75,6
Sqr
2 15/16"
75
4 1/4"
108
1 31/32"
50
2 1/4"
57,2
Westlock
Sqr.
Westlock (4x)
Not tapped.
ISO F05 (4x)
M6 - 1/2"[12mm]
Dimensional Drawing
VAC Positioner V200 0/10V
5.1 V200E 0/10V
5 DIMENSIONS
V200 POSITIONER
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92076r16
12
13/32"
10
Hex size
6 13/16"
173,4
3/16"
5
4 3/4"
121
1 25/32"
45
1 25/32"
45
1 5/8"
41
5 7/16"
137,9
2 15/16"
74,9
2 13/32"
61
2 11/16"
Ø68
3 31/32"
100,4
11 9/16"
294
8 3/16"
207,7
9 7/8"
251
Gauges 1/8" NPT(4x)(optional)
1/2"
12,5
1 25/32"
45,5
1 9/16"
39,4
Conduit Entry
1/2" NPT
1 19/32"
40,5
7/8"
22,5
1 9/16"
39,5
2 1/16"
52,5
1 3/16"
30
3/16"
5
1 3/8"
35
Air connections
1/4" NPT (5x)
3 27/32"
97,5
5/8"
15,5
2 15/32"
62,5
4 27/32"
123
7/16"
10,8
1 7/8"
47,5
2 1/4"
57
31/32"
25
2 7/32"
56
2 31/32"
75
5 1/4"
133
6 11/32"
161,3
5"
127
Dome Indicator(optional)
Conduit Entry
1/2" NPT
1 13/32"
35,4
ISO F05
Sqr
2 31/32"
75,6
Sqr
1 31/32"
50
2 15/16"
75
4 1/4"
108
2 1/4"
57,2
Westlock
Sqr.
Westlock (4x)
Not tapped.
ISO F05 (4x)
M6 - 1/2"[12mm]
Dimensional Drawing
VAC Positioner V200 EX
5.2 V200EX
V200 POSITIONER
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92076r16 13
13/32"
10
Hex size
6 13/16"
173,4
4 3/4"
121
1 25/32"
45
1 25/32"
45
1 5/8"
41
5 1/4"
133,1
1 1/2"
37,9
3 1/2"
89,2
2 11/16"
68
3/16"
5
2 13/32"
61
12 7/32"
310,2
10 15/32"
265,6
3 15/32"
87,9
Gauges 1/8" NPT(4x)(optional)
1/2"
12,5
1 19/32"
40,5
7/8"
22,5
1 9/16"
39,5
2 1/16"
52,5
1 3/16"
30
3/16"
5
1 3/8"
35
Air connections
1/4" NPT (5x)
3 27/32"
97,5
5/8"
15,5
2 15/32"
62,8
2 7/8"
73
5 5/16"
135
5/8"
15,5
1 7/8"
47,5
2 1/4"
57
31/32"
25
2 7/32"
56
2 31/32"
75
5 1/4"
133
6 1/32"
153
4 1/2"
114
5"
127
Dome Indicator(optional)
Conduit Entry
1/2" NPT
1 13/32"
35,4
ISOF05
Sqr
2 31/32"
75,6
Sqr
2 15/16"
75
1 31/32"
50
4 1/4"
108
2 1/4"
57,2
Westlock
Sqr.
Westlock (4x)
Not tapped.
ISO F05 (4x)
M6 - 1/2"[12mm]
Dimensional Drawing
VAC Positioner V200 EX-GA
5.3 V200EX-GA
V200 POSITIONER
www.vac.se
92076r16
14
13/32"
10
Hex size
6 13/16"
173,4
4 3/4"
121
1 25/32"
45
1 25/32"
45
1 5/8"
41
3/16"
5
2 13/32"
61
2 11/16"
68
4 31/32"
126,6
1 29/32"
48,3
11 7/16"
290,7
10 29/32"
277
Gauges 1/8" NPT(4x)(optional)
1/2"
12,5
1 13/32"
35,5
3 3/4"
95,1
Conduit Entry
1/2" NPT
1 19/32"
40,5
7/8"
22,5
1 9/16"
39,5
2 1/16"
52,5
1 3/16"
30
3/16"
5
1 3/8"
35
Air connections
1/4" NPT (5x)
5/8"
15,5
2 15/32"
62,5
3 27/32"
97,5
1 7/8"
47,5
5/32"
3,8
5/8"
15,8
2 3/16"
55,5
2 21/32"
67,3
2 1/4"
57
31/32"
25
2 7/32"
56
2 31/32"
75
5 1/4"
133
5"
127
Dome Indicator(optional)
Conduit Entry
1/2" NPT (4x)
1 13/32"
35,4
ISOF05
Sqr
2 31/32"
75,6
Sqr
2 15/16"
75
4 1/4"
108
1 31/32"
50
2 1/4"
57,2
Westlock
Sqr
ISO F05 (4x)
M6 - 1/2"[12mm]
Westlock (4x)
Not tapped.
Dimensional Drawing
VAC Positioner V200FF
5.4 V200FF
V200 POSITIONER
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92076r16 15
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