Vega VEGAFLEX 82 User manual

Operating Instructions
TDR sensor for continuous level
measurement of bulk solids
VEGAFLEX 82
4 … 20 mA/HART - four-wire
Rod and cable probe
Document ID: 41830

2
Contents
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
Contents
1 About this document ............................................................................................................... 4
1.1 Function ........................................................................................................................... 4
1.2 Target group ..................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety ......................................................................................................................... 5
2.1 Authorised personnel ....................................................................................................... 5
2.2 Appropriate use................................................................................................................ 5
2.3 Warning about incorrect use............................................................................................. 5
2.4 General safety instructions............................................................................................... 5
2.5 EU conformity................................................................................................................... 6
2.6 NAMUR recommendations .............................................................................................. 6
2.7 Installation and operation in the USA and Canada ........................................................... 6
2.8 Environmental instructions ............................................................................................... 6
3 Product description ................................................................................................................. 8
3.1 Conguration.................................................................................................................... 8
3.2 Principle of operation........................................................................................................ 9
3.3 Packaging, transport and storage................................................................................... 10
3.4 Accessories and replacement parts ............................................................................... 10
4 Mounting................................................................................................................................. 13
4.1 General instructions ....................................................................................................... 13
4.2 Mounting instructions ..................................................................................................... 14
5 Connecting to power supply................................................................................................. 19
5.1 Preparing the connection ............................................................................................... 19
5.2 Connecting..................................................................................................................... 20
5.3 Wiring plan, double chamber housing ............................................................................ 22
5.4 Double chamber housing with VEGADIS-Adapter.......................................................... 23
5.5 Supplementary electronics............................................................................................. 24
5.6 Switch-on phase............................................................................................................. 24
6 Set up with the display and adjustment module ................................................................ 26
6.1 Insert display and adjustment module............................................................................ 26
6.2 Adjustment system......................................................................................................... 27
6.3 Parameter adjustment - Quick setup .............................................................................. 28
6.4 Parameter adjustment - Extended adjustment................................................................ 28
6.5 Saving the parameterisation data................................................................................... 44
7 Setup with PACTware............................................................................................................. 46
7.1 Connect the PC.............................................................................................................. 46
7.2 Parameter adjustment with PACTware............................................................................ 47
7.3 Set up with the quick setup............................................................................................. 48
7.4 Saving the parameterisation data................................................................................... 50
8 Set up with other systems .................................................................................................... 51
8.1 DD adjustment programs ............................................................................................... 51
8.2 Field Communicator 375, 475 ........................................................................................ 51
9 Diagnostics and servicing .................................................................................................... 52
9.1 Maintenance .................................................................................................................. 52
9.2 Diagnosis memory ......................................................................................................... 52

3
Contents
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
9.3 Status messages............................................................................................................ 53
9.4 Rectify faults................................................................................................................... 56
9.5 Exchanging the electronics module................................................................................ 59
9.6 Exchange or shorten cable/rod ...................................................................................... 60
9.7 Software update ............................................................................................................. 62
9.8 How to proceed if a repair is necessary.......................................................................... 62
10 Dismount................................................................................................................................. 64
10.1 Dismounting steps.......................................................................................................... 64
10.2 Disposal ......................................................................................................................... 64
11 Supplement ............................................................................................................................ 65
11.1 Technical data ................................................................................................................ 65
11.2 Dimensions .................................................................................................................... 76
11.3 Industrial property rights................................................................................................. 80
11.4 Trademark ...................................................................................................................... 80
Safety instructions for Ex areas
TakenoteoftheExspecicsafetyinstructionsforExapplications.
These instructions are attached as documents to each instrument
with Ex approval and are part of the operating instructions manual.
Editing status: 2017-09-14

4
1 About this document
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
1 About this document
1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important instruc-
tionsformaintenance,faultrectication,theexchangeofpartsand
the safety of the user. Please read this information before putting the
instrument into operation and keep this manual accessible in the im-
mediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained specialist
personnel.The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbols used
Document ID
This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will
reach the document download.
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
→ Action
This arrow indicates a single action.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.

5
2 For your safety
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
2 For your safety
2.1 Authorised personnel
All operations described in this operating instructions manual must
be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2 Appropriate use
VEGAFLEX 82 is a sensor for continuous level measurement.
Youcannddetailedinformationabouttheareaofapplicationin
chapter "Product description".
Operational reliability is ensured only if the instrument is properly
usedaccordingtothespecicationsintheoperatinginstructions
manual as well as possible supplementary instructions.
2.3 Warning about incorrect use
Inappropriate or incorrect use of this product can give rise to applica-
tion-specichazards,e.g.vesseloverllthroughincorrectmounting
or adjustment. Damage to property and persons or environmental
contamination can result. Also, the protective characteristics of the
instrument can be impaired.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing
regulations and directives.The instrument must only be operated in a
technicallyawlessandreliablecondition.Theoperatorisresponsi-
ble for the trouble-free operation of the instrument.When measuring
aggressive or corrosive media that can cause a dangerous situation
if the instrument malfunctions, the operator has to implement suitable
measures to make sure the instrument is functioning properly.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regula-
tions.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
traryconversionsormodicationsareexplicitlyforbidden.Forsafety
reasons,onlytheaccessoryspeciedbythemanufacturermustbe
used.
To avoid any danger, the safety approval markings and safety tips on
the device must also be observed and their meaning looked up in this
operating instructions manual.

6
2 For your safety
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
2.5 EU conformity
ThedevicefullsthelegalrequirementsoftheapplicableEUdirec-
tives.ByaxingtheCEmarking,weconrmtheconformityofthe
instrument with these directives.
YoucanndtheEUconformitydeclarationonourwebsiteunder
www.vega.com/downloads.
Electromagnetic compatibility
Instruments in four-wire or Ex-d-ia version are designed for use in an
industrial environment. Nevertheless, electromagnetic interference
from electrical conductors and radiated emissions must be taken into
account, as is usual with class A instruments according to EN 61326-
1.Iftheinstrumentisusedinadierentenvironment,theelectromag-
netic compatibility to other instruments must be ensured by suitable
measures.
2.6 NAMUR recommendations
NAMUR is the automation technology user association in the process
industry in Germany. The published NAMUR recommendations are
acceptedasthestandardineldinstrumentation.
ThedevicefullstherequirementsofthefollowingNAMURrecom-
mendations:
• NE 21 – Electromagnetic compatibility of equipment
• NE 43 – Signal level for fault information from measuring transduc-
ers
• NE53–Compatibilityofelddevicesanddisplay/adjustment
components
• NE107-Self-monitoringanddiagnosisofelddevices
For further information see www.namur.de.
2.7 Installation and operation in the USA and
Canada
This information is only valid for USA and Canada. Hence the follow-
ing text is only available in the English language.
Installations in the US shall comply with the relevant requirements of
the National Electrical Code (ANSI/NFPA 70).
Installations in Canada shall comply with the relevant requirements of
the Canadian Electrical Code
2.8 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection.Theenvironmentmanagementsystemiscertiedaccording
to DIN EN ISO 14001.
Pleasehelpusfullthisobligationbyobservingtheenvironmental
instructions in this manual:
• Chapter "Packaging, transport and storage"

7
2 For your safety
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
• Chapter "Disposal"

8
3 Product description
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
3 Product description
3.1 Conguration
Thetypelabelcontainsthemostimportantdataforidenticationand
use of the instrument:
2
1
12
13
14
15
11
10
5
3
6
4
7
8
9
Fig. 1: Layout of the type label (example)
1 Instrument type
2 Product code
3 Approvals
4 Power supply and signal output, electronics
5 Protection rating
6 Probe length
7 Process and ambient temperature, process pressure
8 Material wetted parts
9 Hardware and software version
10 Order number
11 Serial number of the instrument
12 Symbol of the device protection class
13 ID numbers, instrument documentation
14 Reminder to observe the instrument documentation
15 NotiedauthorityforCEmarking
16 Approval directives
The type label contains the serial number of the instrument. With it
youcanndthefollowinginstrumentdataonourhomepage:
• Product code (HTML)
• Delivery date (HTML)
• Order-specicinstrumentfeatures(HTML)
• Operating instructions and quick setup guide at the time of ship-
ment (PDF)
• Order-specicsensordataforanelectronicsexchange(XML)
• Testcerticate(PDF)-optional
Go to "www.vega.com", "Instrument search (serial number)". Enter
the serial number.
Alternatively, you can access the data via your smartphone:
Type label
Serial number - Instru-
ment search

9
3 Product description
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
• Download the VEGA Tools app from the "Apple App Store" or the
"Google Play Store"
• Scan the Data Matrix code on the type label of the instrument or
• Enter the serial number manually in the app
This operating instructions manual applies to the following instrument
versions:
• Hardware from 1.0.0
• Software from 1.3.0
• OnlyforinstrumentversionswithoutSILqualication
Theinstrumentcanbesuppliedintwodierentelectronicsversions.
Eachelectronicsversioncanbeidentiedviatheproductcodeonthe
type label as well as on the electronics.
• Standard electronics with operating voltage 90 … 253 V AC;
50/60Hz:TypFX80B.-
• Standard electronics with supply voltage 9.6 … 48 V DC;
20 … 42 V AC:Type FX80I.-
The scope of delivery encompasses:
• Sensor
• Optional accessory
• Optionally integrated Bluetooth module
• Documentation
– Quick setup guide VEGAFLEX 82
– Instructions for optional instrument features
– Ex-specic"Safety instructions" (with Ex versions)
– Ifnecessary,furthercerticates
• DVD "DTMCollection", included therein
– PACTware
– DTM Collection
– Instrumentmasterles(GSD)forProbusPA
– FDTcerticates
Information:
In this operating instructions manual, the optional instrument features
are described.The respective scope of delivery results from the order
specication.
3.2 Principle of operation
The VEGAFLEX 82 is a level sensor with cable or rod probe for con-
tinuous level measurement, suitable for applications in bulk solids.
High frequency microwave pulses are guided along a steel cable or
a rod. Upon reaching the product surface, the microwave pulses are
reected.Therunningtimeisevaluatedbytheinstrumentandoutput-
ted as level.
Scope of this operating
instructions manual
Versions
Scope of delivery
Application area
Functional principle -
level measurement

10
3 Product description
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
3.3 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
• Avoiding mechanical shock and vibration
• Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
• Relative humidity 20 … 85 %
With an instrument weight of more than 18 kg (39.68 lbs) suitable and
approved equipment must be used for lifting and carrying.
3.4 Accessories and replacement parts
The display and adjustment module PLICSCOM is used for measured
value indication, adjustment and diagnosis. It can be inserted into the
sensor or the external display and adjustment unit and removed at
any time.
The integrated Bluetooth module (optional) enables wireless adjust-
ment via standard adjustment devices:1)
• Smartphone/tablet (iOS or Android operating system)
• PC/notebook with Bluetooth USB adapter (Windows operating
system)
Youcanndfurtherinformationintheoperatinginstructions"Display
andadjustmentmodulePLICSCOM" (Document-ID 36433).
Packaging
Transport
Transport inspection
Storage
Storage and transport
temperature
Lifting and carrying
PLICSCOM
1) Bluetooth function with VEGADIS 82 can only be used at a later date.

11
3 Product description
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
The interface adapter VEGACONNECT enables the connection of
communication-capable instruments to the USB interface of a PC. For
parameter adjustment of these instruments, the adjustment software
PACTware with VEGA-DTM is required.
Youcanndfurtherinformationintheoperatinginstructions"Interface
adapterVEGACONNECT" (Document-ID 32628).
The VEGADIS 81 is an external display and adjustment unit for VEGA
plics®sensors.
For sensors with double chamber housing the interface adapter
"VEGADISadapter" is also required for VEGADIS 81.
Youcanndfurtherinformationintheoperatinginstructions
"VEGADIS81" (Document-ID 43814).
The VEGADIS adapter is an accessory part for sensors with double
chamber housings. It enables the connection of VEGADIS 81 to the
sensor housing via an M12 x 1 plug.
Youcanndfurtherinformationinthesupplementaryinstructions
"VEGADISadapter" (Document-ID 45250).
VEGADIS 82 is suitable for measured value indication and adjustment
of sensors with HART protocol. It is looped into the 4 … 20 mA/HART
signal cable.
Youcanndfurtherinformationintheoperatinginstructions
"VEGADIS824…20mA/HART" (Document-ID 45300).
PLICSMOBILE T81 is an external GSM/GPRS/UMTS radio unit for
transmission of measured values and for remote parameter adjust-
ment of HART sensors.The adjustment is carried out via a PC with
PACTware and the corresponding DTM or via smartphone/tablet with
the VEGA Tools app.The connection is made via the Bluetooth inter-
face integrated in PLICSMOBILE.
Youcanndfurtherinformationintheoperatinginstructions
"PLICSMOBILET81/B81/S81" (Document-ID 55234).
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
Youwillndadditionalinformationinthesupplementaryinstructions
manual "Protective cover" (Document-ID 34296).
Screwedangesareavailableindierentversionsaccordingtothe
following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5,
JIS B 2210-1984, GOST 12821-80.
Youcanndadditionalinformationinthesupplementaryinstructions
manual "FlangesaccordingtoDIN-EN-ASME-JIS".
The electronics module VEGAFLEX series 80 is a replacement part
forTDRsensorsofVEGAFLEXseries80.Thereisadierentversion
available for each type of signal output.
VEGACONNECT
VEGADIS 81
VEGADIS adapter
VEGADIS 82
PLICSMOBILE T81
Protective cover
Flanges
Electronics module

12
3 Product description
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
Youcanndfurtherinformationintheoperatinginstructionsmanual
"ElectronicsmoduleVEGAFLEXseries80".
The display and adjustment module can be optionally replaced by a
display and adjustment module with heating function.
You can use this display and adjustment module in an ambient tem-
perature range of -40 … +70 °C.
Youcanndfurtherinformationintheoperatinginstructions"Display
and adjustment module with heating" (Document-ID 31708).
If the standard sensor housing is too big or in case of strong vibra-
tions, an external housing can be used.
Then the sensor housing is made of stainless steel. The electronics is
located in the external housing which can be mounted in a distance of
up to 10 m (147 ft) to the sensor by using a connection cable.
Youcanndadditionalinformationintheoperatinginstructions
manual "Externalhousing" (Document-ID 46802).
If you are using an instrument with rod version, you can extend the
rod probe individually with curved segments and rod and cable exten-
sionsofdierentlengths.
All extensions used must not exceed a total length of 6 m (19.7 ft).
The extensions are available in the following lengths:
Rod: ø 16 mm (0.63 in)
• Basic segments: 20 … 5900 mm (0.79 … 232 in)
• Rod/cable segments: 20 … 5900 mm (0.79 … 232 in)
• Curved segments: 100 x 100 mm (3.94 … 3.94 in)
Youcanndfurtherinformationintheoperatinginstructionsmanual
"RodandcablecomponentsVEGAFLEX80series".
If you mount the VEGAFLEX 82 in a bypass tube or standpipe, you
have to avoid contact to the bypass tube by using a spacer at the
probe end.
Youcanndadditionalinformationintheoperatinginstructions
manual "Centering".
Display and adjustment
module with heating
External housing
Rod components
Centering

13
4 Mounting
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
4 Mounting
4.1 General instructions
Oninstrumentswiththreadedprocesstting,thehexagonmustbe
tightenedwithasuitablewrench.Fortheproperwrenchsizesee
chapter "Dimensions".
Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.
Protect your instrument against moisture ingress through the following
measures:
• Use a suitable connection cable (see chapter "Connectingto
power supply")
• Tighten the cable gland
• Whenmountinghorizontally,turnthehousingsothatthecable
gland points downward
• Loop the connection cable downward in front of the cable gland
This applies mainly to outdoor installations, in areas where high
humidity is expected (e.g. through cleaning processes) and on cooled
or heated vessels.
To maintain the housing protection, make sure that the housing lid is
closed during operation and locked, if necessary.
Makesurethatthedegreeofcontaminationspeciedinchapter
"Technical data" meets the existing ambient conditions.
Metric threads
In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory. They are sealed with plastic
plugs as transport protection.
You have to remove these plugs before electrical connection.
NPT thread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.The dust protection caps do
notprovidesucientprotectionagainstmoisture.
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
Make sure before mounting that all parts of the instrument exposed to
the process are suitable for the existing process conditions.
These are mainly:
• Active measuring component
• Processtting
• Process seal
Process conditions in particular are:
Screwing in
Protection against mois-
ture
Cable glands
Suitability for the process
conditions

14
4 Mounting
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
• Process pressure
• Process temperature
• Chemical properties of the medium
• Abrasionandmechanicalinuences
Youcannddetailedinformationontheprocessconditionsinchapter
"Technical data" as well as on the type label.
The instrument is suitable for standard and extended ambient condi-
tions acc. to DIN/EN/IEC/ANSI/ISA/UL/CSA 61010-1.
4.2 Mounting instructions
Mount VEGAFLEX 82 in such a way that the distance to vessel instal-
lations or to the vessel wall is at least 300 mm (12 in). In non-metallic
vessels, the distance to the vessel wall should be at least 500 mm
(19.7 in).
During operation, the probe must not touch any installations or the
vessel wall. If necessary, fasten the probe end.
In vessels with conical bottom it can be advantageous to mount the
sensor in the center of the vessel, as measurement is then possible
nearly down to the lowest point of the bottom. Keep in mind that
measurement all the way down to the tip of the probe may not be pos-
sible.The exact value of the min. distance (lower dead band) is stated
in chapter "Technical data" of the operating instructions.
Fig. 2: Vessel with conical bottom
Plastic vessel/Glass vessel
The guided microwave principle requires a metallic surface on the
processtting.Therefore,inplasticvessels,etc.,useaninstru-
mentversionwithange(fromDN50)orplaceametalsheet
(ø>200mm/8in)beneaththeprocessttingwhenscrewingitin.
Makesurethattheplatehasdirectcontactwiththeprocesstting.
When using the probes without metal vessel wall, e.g. in plastic
vessels,themeasuredvaluecanbeinuencedbystrongelectromag-
neticelds(emittedinterferenceaccordingtoEN61326:classA).
Suitability for the ambient
conditions
Installation position
Type of vessel

15
4 Mounting
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
Use a probe in coax version for applications in liquids.
1 2
Fig. 3: Mounting in non-metallic vessel
1 Flange
2 Metal sheet
Concrete vessel
When mounting in thick concrete ceilings, VEGAFLEX 82 should be
mountedfrontushtotheloweredge.Inconcretesilos,thedistance
to the wall should be at least 500 mm (20 in).
ø >160mm
(ø >6.3")
Fig. 4: Mounting in concrete silo

16
4 Mounting
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
Ifpossible,avoidsockets.Mountthesensorushwiththevesseltop.
If this is not possible, use short sockets with small diameter.
Higher sockets or sockets with a bigger diameter can generally be
used.They can, however, increase the upper blocking distance (dead
band). Check if this is relevant for your measurement.
In such cases, always carry out a false signal suppression after
mounting.Youcanndfurtherinformationunder"Setup procedure".
h
d
dh
DN25 ... DN150
> DN150 ... DN200
≤ 150 mm (5.91")
≤ 100 mm (3.94")
Fig. 5: Mounting socket
Whenweldingthesocket,makesurethatthesocketisushwiththe
vessel top.
1 2
Fig.6:Socketmustbeinstalledush
1 Unfavourable mounting
2 Socketush-optimummounting
Before beginning the welding work, remove the electronics module
from the sensor. By doing this, you avoid damage to the electronics
through inductive coupling.
Donotmounttheinstrumentsinorabovethellingstream.Makesure
thatyoudetecttheproductsurface,nottheinowingproduct.
Mounting socket
Welding work
Inowingmedium

17
4 Mounting
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
Fig.7:Mountingofthesensorwithinowingmedium
The reference plane for the measuring range of the sensors is the
sealingsurfaceofthethreadorange.
Keep in mind that a min. distance must be maintained below the refer-
ence plane and possibly also at the end of the probe - measurement
in these areas is not possible (dead band).The length of the cable
can be used all the way to the end only when measuring conductive
products.Theseblockingdistancesfordierentmediumsarelisted
in chapter "Technical data". Keep in mind for the adjustment that the
default setting for the measuring range refers to water.
Theprocessttingmustbesealedifthereisgaugeorlowpressurein
the vessel. Before use, check if the seal material is resistant against
the measured product and the process temperature.
Themax.permissiblepressureisspeciedinchapter"Technical
data" or on the type label of the sensor.
If there is a risk of the cable probe touching the vessel wall during
operation due to product movements or agitators, etc., the measuring
probeshouldbesecurelyxed.
In the gravity weight there is an internal thread (M12), e.g. for an eye-
bolt (optional) - (article no. 2.27423).
Make sure that the probe cable is not completely taut. Avoid tensile
loads on the cable.
Avoidundenedvesselconnections,i.e.theconnectionmustbe
eithergroundedreliablyorisolatedreliably.Anyundenedchangeof
this condition can lead to measurement errors.
If there is a danger of the rod probe touching the vessel wall, fasten
the probe at the bottom end.
Keep in mind that measurement is not possible below the fastening
point.
Measuring range
Pressure
Fasten

18
4 Mounting
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
1
2
1
2
Fig. 8: Fasten the probe
1 Measuring probe
2 Retaining sleeve
Incaseofdicultinstallationconditionsinliquidapplications,the
probe can be also mounted laterally. For this purpose, adapt the rod
with rod extensions or bow-shaped segments.
To compensate for the resulting changes in signal runtime, let the
instrument determine the probe length automatically.
The determined probe length can deviate from the actual probe
length when using curved or angled segments.
If internal installations such as struts, ladders, etc. are present on the
vessel wall, the measuring probe should be mounted at least 300 mm
(11.81 in) away from the vessel wall.
Youcanndfurtherinformationinthesupplementaryinstructionsof
the rod extension.
Incaseofdicultinstallationconditions,forexampleinasocket,the
probe can be suitably adapted with a rod extension.
To compensate for the resulting changes in signal runtime, let the
instrument determine the probe length automatically.
Youcanndfurtherinformationinthesupplementaryinstructionsof
the rod and cable components.
Lateral installation
Rod extension

19
5 Connecting to power supply
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
5 Connecting to power supply
5.1 Preparing the connection
Always keep in mind the following safety instructions:
Warning:
Connect only in the complete absence of line voltage.
• The electrical connection must only be carried out by trained
personnel authorised by the plant operator.
• If overvoltage surges are expected, overvoltage arresters should
be installed.
Note:
Install a separating facility for the instrument which is easy to access.
The separating facility must be marked for the instrument (IEC/
EN 61010).
In this case, the instrument is designed in protection class I. To main-
tain this protection class, it is absolutely necessary that the ground
conductor be connected to the internal ground terminal.Take note of
the national installation regulations.
Supply voltage and current signal are carried on separate connection
cables if reliable separation is required.The supply voltage range can
dierdependingontheinstrumentversion.
Thedataforpowersupplyarespeciedinchapter"Technical data".
In this case, the instrument is designed in protection class II. Gener-
allyconnecttheinstrumenttovesselground(potentialequalization)
or with plastic vessels to the next ground potential. For this purpose, a
ground terminal is located laterally on the instrument housing.
An approved, three-wire installation cable with PE conductor is
required for voltage supply with mains voltage.
The 4 … 20 mA current output is connected with standard two-wire
cable without screen. If electromagnetic interference is expected
which is above the test values of EN 61326-1 for industrial areas,
screened cable should be used.
Make sure that the cable used has the required temperature resist-
anceandresafetyformax.occurringambienttemperature
Use a cable gland suitable for the cable diameter to ensure the seal
eectofthecablegland(IPprotection).
Metric threads
In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory. They are sealed with plastic
plugs as transport protection.
You have to remove these plugs before electrical connection.
Safety instructions
Voltage supply via mains
voltage
Voltage supply via low
voltage
Connection cable
Cable glands

20
5 Connecting to power supply
VEGAFLEX 82 • 4 … 20 mA/HART - four-wire
41830-EN-171002
NPT thread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
On plastic housings, the NPT cable gland or the Conduit steel tube
must be screwed into the threaded insert without grease.
Max. torque for all housings, see chapter "Technical data".
If screened cable is required, we recommend connecting the cable
screen on both ends to ground potential. In the sensor, the screen
must be connected directly to the internal ground terminal.The
ground terminal on the outside of the housing must be connected to
the ground potential (low impedance).
In Ex systems, the grounding is carried out according to the installa-
tion regulations.
In electroplating plants as well as plants for cathodic corrosion protec-
tionitmustbetakenintoaccountthatsignicantpotentialdierences
exist. This can lead to unacceptably high currents in the cable screen
if it is grounded at both ends.
Information:
Themetallicpartsoftheinstrument(processtting,sensor,concen-
tric tube, etc.) are connected with the internal and external ground
terminal on the housing. This connection exists either directly via
the conductive metallic parts or, in case of instruments with external
electronics, via the screen of the special connection cable.
Youcanndspecicationsonthepotentialconnectionsinsidethe
instrument in chapter "Technical data".
5.2 Connecting
The voltage supply and signal output are connected via the spring-
loaded terminals in the housing.
Connection to the display and adjustment module or to the interface
adapter is carried out via contact pins in the housing.
Information:
The terminal block is pluggable and can be removed from the
electronics. To do this, lift the terminal block with a small screwdriver
and pull it out. When reinserting the terminal block, you should hear it
snap in.
Proceed as follows:
1. Unscrew the housing lid
2. Loosen compression nut of the cable gland and remove blind
plug
Cable screening and
grounding
Connection technology
Connection procedure