Vega vegaflex 83 User manual

Operating Instructions
TDR sensor for continuous level and
interface measurement of liquids
VEGAFLEX 83
Two-wire 4 … 20 mA/HART
PFA coated rod and cable probe
Document ID: 41834

2
Contents
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
Contents
1 About this document ............................................................................................................... 4
1.1 Function ........................................................................................................................... 4
1.2 Target group ..................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety ......................................................................................................................... 5
2.1 Authorised personnel ....................................................................................................... 5
2.2 Appropriate use................................................................................................................ 5
2.3 Warning about incorrect use............................................................................................. 5
2.4 General safety instructions............................................................................................... 5
2.5 Conformity........................................................................................................................ 5
2.6 NAMUR recommendations .............................................................................................. 6
2.7 Installation and operation in the USA and Canada ........................................................... 6
2.8 Environmental instructions ............................................................................................... 6
3 Product description ................................................................................................................. 7
3.1 Conguration.................................................................................................................... 7
3.2 Principle of operation........................................................................................................ 9
3.3 Packaging, transport and storage................................................................................... 11
3.4 Accessories.................................................................................................................... 11
4 Mounting................................................................................................................................. 13
4.1 General instructions ....................................................................................................... 13
4.2 Mounting instructions ..................................................................................................... 14
5 Connecting to power supply................................................................................................. 19
5.1 Preparing the connection ............................................................................................... 19
5.2 Connecting..................................................................................................................... 20
5.3 Wiring plan, single chamber housing.............................................................................. 21
5.4 Wiring plan, double chamber housing ............................................................................ 22
5.5 Wiring plan, Ex d ia double chamber housing ................................................................ 24
5.6 Double chamber housing with VEGADIS-Adapter.......................................................... 25
5.7 Wiring plan - version IP66/IP68 (1 bar)........................................................................... 26
5.8 Supplementary electronics............................................................................................. 26
5.9 Switch-on phase............................................................................................................. 26
6 Set up with the display and adjustment module ................................................................ 27
6.1 Insert display and adjustment module............................................................................ 27
6.2 Adjustment system......................................................................................................... 28
6.3 Parameter adjustment - Quick setup .............................................................................. 30
6.4 Parameter adjustment - Extended adjustment................................................................ 30
6.5 Save parameter adjustment data.................................................................................... 48
7 Set up with smartphone/tablet/PC/notebook via Bluetooth.............................................. 49
7.1 Preparations................................................................................................................... 49
7.2 Connecting..................................................................................................................... 50
7.3 Sensor parameter adjustment........................................................................................ 51
8 Setup with PACTware............................................................................................................. 52
8.1 Connect the PC.............................................................................................................. 52
8.2 Parameter adjustment with PACTware............................................................................ 52
8.3 Set up with the quick setup............................................................................................. 54
8.4 Save parameter adjustment data.................................................................................... 55

3
Contents
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
9 Set up with other systems .................................................................................................... 56
9.1 DD adjustment programs ............................................................................................... 56
9.2 Field Communicator 375, 475 ........................................................................................ 56
10 Diagnosis, asset management and service ........................................................................ 57
10.1 Maintenance .................................................................................................................. 57
10.2 Measured value and event memory ............................................................................... 57
10.3 Asset Management function........................................................................................... 58
10.4 Rectify faults................................................................................................................... 61
10.5 Exchanging the electronics module................................................................................ 64
10.6 Software update ............................................................................................................. 65
10.7 How to proceed if a repair is necessary.......................................................................... 65
11 Dismount................................................................................................................................. 66
11.1 Dismounting steps.......................................................................................................... 66
11.2 Disposal ......................................................................................................................... 66
12 Supplement ............................................................................................................................ 67
12.1 Technical data ................................................................................................................ 67
12.2 Dimensions .................................................................................................................... 77
12.3 Industrial property rights................................................................................................. 82
12.4 Trademark ...................................................................................................................... 82
Safety instructions for Ex areas:
TakenoteoftheExspecicsafetyinstructionsforExapplications.
These instructions are attached as documents to each instrument
with Ex approval and are part of the operating instructions.
Editing status: 2023-05-23

4
1 About this document
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
1 About this document
1.1 Function
This instruction provides all the information you need for mounting,
connection and setup as well as important instructions for mainte-
nance,faultrectication,theexchangeofpartsandthesafetyofthe
user. Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate vicinity
of the device.
1.2 Target group
This operating instructions manual is directed to trained personnel.
Thecontentsofthismanualmustbemadeavailabletothequalied
personnel and implemented.
1.3 Symbols used
Document ID
This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will
reach the document download.
Information, note, tip: This symbol indicates helpful additional infor-
mation and tips for successful work.
Note: This symbol indicates notes to prevent failures, malfunctions,
damage to devices or plants.
Caution: Non-observance of the information marked with this symbol
may result in personal injury.
Warning: Non-observance of the information marked with this symbol
may result in serious or fatal personal injury.
Danger: Non-observance of the information marked with this symbol
results in serious or fatal personal injury.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Disposal
This symbol indicates special instructions for disposal.

5
2 For your safety
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
2 For your safety
2.1 Authorised personnel
All operations described in this documentation must be carried out
onlybytrained,qualiedpersonnelauthorisedbytheplantoperator.
During work on and with the device, the required personal protective
equipment must always be worn.
2.2 Appropriate use
VEGAFLEX 83 is a sensor for continuous level measurement.
Youcannddetailedinformationabouttheareaofapplicationin
chapter " Product description".
Operational reliability is ensured only if the instrument is properly
usedaccordingtothespecicationsintheoperatinginstructions
manual as well as possible supplementary instructions.
2.3 Warning about incorrect use
Inappropriate or incorrect use of this product can give rise to applica-
tion-specichazards,e.g.vesseloverllthroughincorrectmounting
or adjustment. Damage to property and persons or environmental
contamination can result. Also, the protective characteristics of the
instrument can be impaired.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing
regulations and directives. The instrument must only be operated in a
technicallyawlessandreliablecondition.Theoperatorisresponsi-
ble for the trouble-free operation of the instrument. When measuring
aggressive or corrosive media that can cause a dangerous situation
if the instrument malfunctions, the operator has to implement suitable
measures to make sure the instrument is functioning properly.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
traryconversionsormodicationsareexplicitlyforbidden.Forsafety
reasons,onlytheaccessoryspeciedbythemanufacturermustbe
used.
To avoid any danger, the safety approval markings and safety tips on
the device must also be observed.
2.5 Conformity
The device complies with the legal requirements of the applicable
country-specicdirectivesortechnicalregulations.Weconrmcon-
formity with the corresponding labelling.

6
2 For your safety
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
The corresponding conformity declarations can be found on our
homepage.
Electromagnetic compatibility
Instruments in four-wire or Ex d ia version are designed for use in an
industrial environment. Nevertheless, electromagnetic interference
from electrical conductors and radiated emissions must be taken into
account, as is usual with class A instruments according to EN 61326-
1.Iftheinstrumentisusedinadierentenvironment,theelectromag-
netic compatibility to other instruments must be ensured by suitable
measures.
2.6 NAMUR recommendations
NAMUR is the automation technology user association in the process
industry in Germany. The published NAMUR recommendations are
acceptedasthestandardineldinstrumentation.
ThedevicefullstherequirementsofthefollowingNAMURrecom-
mendations:
• NE 21 – Electromagnetic compatibility of equipment
• NE 43 – Signal level for fault information from measuring transduc-
ers
• NE53–Compatibilityofelddevicesanddisplay/adjustment
components
• NE107–Self-monitoringanddiagnosisofelddevices
For further information see www.namur.de.
2.7 Installation and operation in the USA and
Canada
This information is only valid for USA and Canada. Hence the follow-
ing text is only available in the English language.
Installations in the US shall comply with the relevant requirements of
the National Electrical Code (ANSI/NFPA 70).
Installations in Canada shall comply with the relevant requirements of
the Canadian Electrical Code
A Class 2 power supply unit has to be used for the installation in the
USA and Canada.
2.8 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection.Theenvironmentmanagementsystemiscertiedaccording
to DIN EN ISO 14001.
Pleasehelpusfullthisobligationbyobservingtheenvironmental
instructions in this manual:
• Chapter " Packaging, transport and storage"
• Chapter " Disposal"

7
3 Product description
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
3 Product description
3.1 Conguration
The scope of delivery encompasses:
• Sensor VEGAFLEX 83
• Optional accessory
• Optionally integrated Bluetooth module
The further scope of delivery encompasses:
• Documentation
– Quick setup guide VEGAFLEX 83
– Instructions for optional instrument features
– Ex-specic"Safety instructions" (with Ex versions)
– Ifnecessary,furthercerticates
Information:
Optional instrument features are also described in this operating
instructions manual.The respective scope of delivery results from the
orderspecication.
This operating instructions manual applies to the following instrument
versions:
• Hardware from 1.0.0
• Software from 1.3.0
• OnlyforinstrumentversionswithoutSILqualication
Thetypelabelcontainsthemostimportantdataforidenticationand
use of the instrument:
Scope of delivery
Scope of this operating
instructions
Type label

8
3 Product description
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
2
1
12
13
14
15
11
10
5
3
6
4
7
8
9
Fig. 1: Layout of the type label (example)
1 Instrument type
2 Product code
3 Approvals
4 Power supply and signal output, electronics
5 Protection rating
6 Probe length (measurement accuracy optional)
7 Process and ambient temperature, process pressure
8 Material wetted parts
9 Order number
10 Serial number of the instrument
11 Symbol of the device protection class
12 ID numbers, instrument documentation
13 Reminder to observe the instrument documentation
14 NotiedauthorityforCEmarking
15 Approval directives
The type label contains the serial number of the instrument. With it
youcanndthefollowinginstrumentdataonourhomepage:
• Product code (HTML)
• Delivery date (HTML)
• Order-specicinstrumentfeatures(HTML)
• Operating instructions and quick setup guide at the time of ship-
ment (PDF)
• Testcerticate(PDF)-optional
Move to " www.vega.com"andenterinthesearcheldtheserial
number of your instrument.
Alternatively, you can access the data via your smartphone:
• Download the VEGA Tools app from the " Apple App Store" or the
" Google Play Store"
• Scan the QR-code on the type label of the device or
• Enter the serial number manually in the app
Serial number - Instru-
ment search

9
3 Product description
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
3.2 Principle of operation
The VEGAFLEX 83 is a level sensor with coated cable or rod probe
for continuous level or interface measurement, particularly suitable for
applications in the chemical industry.
High frequency microwave pulses are guided along a steel cable or
a rod. Upon reaching the medium surface, the microwave pulses are
reected.Therunningtimeisevaluatedbytheinstrumentandoutput
as level.
d
h
1
Fig. 2: Level measurement
1 Sensorreferenceplane(sealsurfaceoftheprocesstting)
d Distance to the level
h Height - Level
High frequency microwave impulses are guided along a steel cable or
rod. Upon reaching the medium surface, a part of the microwave im-
pulsesisreected.Theotherpartpassesthroughtheupperproduct
andisreectedbytheinterface.Therunningtimestothetwoproduct
layers are processed by the instrument.
Application area
Functional principle -
level measurement
Functional principle - in-
terface measurement

10
3 Product description
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
TS
d1
h1
h2
d2
1
L2
L1
L3
Fig. 3: Interface measurement
1 Sensorreferenceplane(sealsurfaceoftheprocesstting)
d1 Distance to the interface
d2 Distance to the level
TS Thickness of the upper medium (d1 - d2)
h1 Height - Interface
h2 Height - Level
L1 Lower medium
L2 Upper medium
L3 Gas phase
Upper medium (L2)
• The upper medium must not be conductive
• The dielectric constant of the upper medium or the actual distance
to the interface must be known (input required). Min. dielectric
constant:1.6.Youcanndalistofdielectricconstantsonour
home page.
• The composition of the upper medium must be stable, no varying
products or mixtures
• Theuppermediummustbehomogeneous,nostratications
within the medium
• Min. thickness of the upper medium 50 mm (1.97 in)
• Clear separation from the lower medium, emulsion phase or detri-
tus layer max. 50 mm (1.97 in)
• If possible, no foam on the surface
Lower medium (L1)
• The dielectric constant must be 10 higher than the dielectric
constant of the upper medium, preferably electrically conductive.
Example: upper medium dielectric constant 2, lower medium at
least dielectric constant 12.
Gas phase (L3)
• Air or gas mixture
• Gas phase - dependent on the application, gas phase does not
always exist (d2 = 0)
Prerequisites for inter-
face measurement

11
3 Product description
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
The instrument is always preset to the application " Level measure-
ment".
For the interface measurement, you can select the requested output
signal with the setup.
3.3 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging consists of environment-friendly, recyclable card-
board. For special versions, PE foam or PE foil is also used. Dispose
of the packaging material via specialised recycling companies.
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
• Avoiding mechanical shock and vibration
• Storage and transport temperature see chapter " Supplement -
Technical data - Ambient conditions"
• Relative moisture 20 … 85 %
With instrument weights of more than 18 kg (39.68 lbs) suitable and
approved equipment must be used for lifting and carrying.
3.4 Accessories
The instructions for the listed accessories can be found in the down-
load area on our homepage.
The display and adjustment module is used for measured value indi-
cation, adjustment and diagnosis.
The integrated Bluetooth module (optional) enables wireless adjust-
ment via standard adjustment devices.
The interface adapter VEGACONNECT enables the connection of
communication-capable instruments to the USB interface of a PC.
Output signal
Packaging
Transport
Transport inspection
Storage
Storage and transport
temperature
Lifting and carrying
Display and adjustment
module
VEGACONNECT

12
3 Product description
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
The VEGADIS 81 is an external display and adjustment unit for VEGA
plics®sensors.
The VEGADIS adapter is an accessory part for sensors with double
chamber housing. It enables the connection of VEGADIS 81 to the
sensor housing via an M12 x 1 plug.
VEGADIS 82 is suitable for measured value indication and adjustment
of sensors with HART protocol. It is looped into the 4 … 20 mA/HART
signal cable.
The PLICSMOBILE T81 is an external GSM/GPRS/UMTS radio unit
for transmission of measured values and for remote parameter adjust-
ment of HART sensors.
PLICSMOBILE 81 is an internal GSM/GPRS/UMTS radio unit for
HART sensors for transmitting measured values and for remote
parameterization.
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
Screwedangesareavailableindierentversionsaccordingtothe
following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5,
JIS B 2210-1984, GOST 12821-80.
If the standard sensor housing is too big or in case of strong vibra-
tions, an external housing can be used.
Then the sensor housing is made of stainless steel. The electronics is
located in the external housing which can be mounted in a distance of
up to 10 m (32.8 ft) to the sensor by using a connection cable.
If you mount the VEGAFLEX 83 in a bypass tube or standpipe, you
have to avoid contact to the bypass tube by using a spacer at the
probe end.
VEGADIS 81
VEGADIS adapter
VEGADIS 82
PLICSMOBILE T81
PLICSMOBILE 81
Protective cover
Flanges
External housing
Centering

13
4 Mounting
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
4 Mounting
4.1 General instructions
Protect your instrument against moisture ingress through the following
measures:
• Use a suitable connection cable (see chapter " Connectingto
power supply")
• Tighten the cable gland or plug connector
• Lead the connection cable downward in front of the cable entry or
plug connector
This applies mainly to outdoor installations, in areas where high
humidity is expected (e.g. through cleaning processes) and on cooled
or heated vessels.
Note:
Make sure that during installation or maintenance no moisture or dirt
can get inside the instrument.
To maintain the housing protection, make sure that the housing lid is
closed during operation and locked, if necessary.
Metric threads
In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory.They are sealed with plastic
plugs as transport protection.
You have to remove these plugs before electrical connection.
NPT thread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory.The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.The dust protection caps do
notprovidesucientprotectionagainstmoisture.
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
Note:
For safety reasons, the instrument must only be operated within the
permissibleprocessconditions.Youcannddetailedinformationon
the process conditions in chapter " Technical data" of the operating
instructions or on the type label.
Hence make sure before mounting that all parts of the instrument ex-
posed to the process are suitable for the existing process conditions.
These are mainly:
• Active measuring component
• Processtting
• Process seal
Process conditions in particular are:
• Process pressure
• Process temperature
Protection against mois-
ture
Cable glands
Process conditions

14
4 Mounting
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
• Chemical properties of the medium
• Abrasionandmechanicalinuences
4.2 Mounting instructions
Mount the device in such a way that the distance to vessel installa-
tions or to the vessel wall is at least 300 mm (12 in). In non-metallic
vessels, the distance to the vessel wall should be at least 500 mm
(19.7 in).
During operation, the probe must not touch any installations or the
vessel wall. If necessary, fasten the probe end.
In vessels with conical bottom it can be advantageous to mount the
device in the center of the vessel, as measurement is then possible
nearly down to the lowest point of the bottom. Keep in mind that
measurement all the way down to the tip of the probe may not be pos-
sible.The exact value of the min. distance (lower blocking distance) is
stated in chapter " Technical data" of the operating instructions.
Fig. 4: Vessel with conical bottom
Plastic vessel/Glass vessel
The guided microwave principle requires a metallic surface on the
processtting.Therefore,inplasticvessels,etc.,useaninstru-
mentversionwithange(fromDN50)orplaceametalsheet
(ø>200mm/8in)beneaththeprocessttingwhenscrewingitin.
Makesurethattheplatehasdirectcontactwiththeprocesstting.
When mounting rod or cable probes in vessels without metal walls,
e.g.inplasticvessels,themeasuredvaluecanbeinuencedby
strongelectromagneticelds(emittedinterferenceaccordingto
EN 61326: class A). In this case, use a probe with coaxial version.
Installation position
Type of vessel

15
4 Mounting
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
1 2
Fig. 5: Mounting in non-metallic vessel
1 Flange
2 Metal sheet
Ifpossible,avoidnozzles.Mountthesensorushwiththevesseltop.
Ifthisisnotpossible,useshortnozzleswithsmalldiameter.
Highernozzlesornozzleswithabiggerdiametercangenerallybe
used.They can, however, increase the upper blocking distance.
Check if this is relevant for your measurement.
In such cases, always carry out a false signal suppression after
mounting.Youcanndfurtherinformationunder"Setup procedure".
h
d
dh
DN25 ...DN150 ≤ 150 mm (5.91")
≤ 100 mm (3.94")> DN150 ...DN200
Fig. 6: Mounting socket
Whenweldingthenozzle,makesurethatthenozzleisushwiththe
vessel top.
Nozzle

16
4 Mounting
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
1 2
Fig.7:Nozzlemustbeinstalledush
1 Unfavourable mounting
2 Nozzleush-optimummounting
Before beginning the welding work, remove the electronics module
from the sensor. By doing this, you avoid damage to the electronics
through inductive coupling.
Donotmounttheinstrumentsinorabovethellingstream.Makesure
thatyoudetectthemediumsurface,nottheinowingproduct.
Fig.8:Mountingofthesensorwithinowingmedium
The reference plane for the measuring range of the sensors is the
sealingsurfaceofthethreadorange.
Keep in mind that a min. distance must be maintained below the
reference plane and possibly also at the end of the probe - measure-
ment in these areas is not possible (blocking distance).The length
of the cable can be used all the way to the end only when measuring
Welding work
Inowingmedium
Measuring range

17
4 Mounting
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
conductiveproducts.Theseblockingdistancesfordierentmediums
are listed in chapter " Technical data". Keep in mind for the adjustment
that the default setting for the measuring range refers to water.
Theprocessttingmustbesealedifthereisgaugeorlowpressure
in the vessel. Before use, check if the sealing material is resistant
against the measured product and the process temperature.
Themax.permissiblepressureisspeciedinchapter"Technical
data" or on the type label of the sensor.
Incaseofdicultinstallationconditions,theprobecanalsobe
mounted laterally. For this, adapt the rod with rod extensions or
angled segments.
To compensate for the resulting changes in signal runtime, let the
instrument determine the probe length automatically.
The determined probe length can deviate from the actual probe
length when using curved or angled segments.
If internal installations such as struts, ladders, etc. are present on the
vessel wall, the measuring probe should be mounted at least 300 mm
(11.81 in) away from the vessel wall.
Youcanndfurtherinformationinthesupplementaryinstructionsof
the rod extension.
Incaseofdicultinstallationconditions,forexampleinanozzle,the
probe can be suitably adapted with a rod extension.
To compensate for the resulting changes in signal runtime, let the
instrument determine the probe length automatically.
Youcanndfurtherinformationinthesupplementaryinstructionsof
the rod and cable components.
The PTFE washer of the antenna encapsulation serves also as
process seal.
To compensate the normal prestress loss due to the seal materials,
youhavetousealsodiscspringsinadditiontotheangescrewsfor
fasteningPTFEplatedanges.
Werecommendexibleretainingwashers(e.g.SchnorrVSorS)or
detent edged rings (e.g. Gross VS KD).
Suitable retaining elements are also available from us.
Size Article no. Type
M16, 7/8" 32880 Detent edged ring
Gross VS KD
M20, 3/4" 32881 Detent edged ring
Gross VS KD
M24, 5/8" 32882 Retaining washer
Schnorr VS, Schnorr S
Pressure
Lateral installation
Rod extension
Torque with PTFE plated
anges

18
4 Mounting
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
1
2
Fig. 9: Use of disc springs
1 Single disc spring
2 Sealing surface
TheangescrewsofVEGAFLEX83mustbetightenedwithatorque
of approx. 60 Nm (44 lbf ft) so that the PTFE washer seals reliably.
Note:
We recommend, retightening the screws in regular intervals depend-
ing on process pressure and temperature

19
5 Connecting to power supply
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
5 Connecting to power supply
5.1 Preparing the connection
Always keep in mind the following safety instructions:
• Carryoutelectricalconnectionbytrained,qualiedpersonnel
authorised by the plant operator
• If overvoltage surges are expected, overvoltage arresters should
be installed
Warning:
Onlyconnectordisconnectinde-energizedstate.
Power supply and current signal are carried on the same two-wire
cable.Theoperatingvoltagecandierdependingontheinstrument
version.
Thedataforpowersupplyarespeciedinchapter"Technical data".
Provide a reliable separation between the supply circuit and the
mains circuits according to DIN EN 61140 VDE 0140-1.
Power the instrument via an energy-limited circuit acc. to IEC 61010-
1, e.g. via Class 2 power supply unit.
Keepinmindthefollowingadditionalfactorsthatinuencetheoperat-
ing voltage:
• Lower output voltage of the power supply unit under nominal load
(e.g. with a sensor current of 20.5 mA or 22 mA in case of fault
signal)
• Inuenceofadditionalinstrumentsinthecircuit(seeloadvaluesin
chapter " Technical data")
The instrument is connected with standard two-wire cable without
shielding. If electromagnetic interference is expected which is above
the test values of EN 61326-1 for industrial areas, shielded cable
should be used.
Use cable with round cross section for instruments with housing and
cable gland. Use a cable gland suitable for the cable diameter to
ensurethesealeectofthecablegland(IPprotectionrating).
We generally recommend the use of shielded cable for HART
multidrop mode.
Metric threads:
In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory.They are sealed with plastic
plugs as transport protection.
Note:
You have to remove these plugs before electrical connection.
NPT thread:
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory.The
Safety instructions
Voltage supply
Connection cable
Cable glands

20
5 Connecting to power supply
VEGAFLEX 83 • Two-wire 4 … 20 mA/HART
41834-EN-230605
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.
Note:
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
On plastic housings, the NPT cable gland or the Conduit steel tube
must be screwed into the threaded insert without grease.
Max. torque for all housings, see chapter " Technical data".
If shielded cable is required, we recommend connecting the cable
screening on both ends to ground potential. In the sensor, the cable
screening is connected directly to the internal ground terminal.The
ground terminal on the outside of the housing must be connected to
the ground potential (low impedance).
In Ex systems, the grounding is carried out according to the installa-
tion regulations.
In electroplating plants as well as plants for cathodic corrosion protec-
tionitmustbetakenintoaccountthatsignicantpotentialdierences
exist.This can lead to unacceptably high currents in the cable screen
if it is grounded at both ends.
Note:
Themetallicpartsoftheinstrument(processtting,sensor,concen-
tric tube, etc.) are connected with the internal and external ground
terminal on the housing. This connection exists either directly via
the conductive metallic parts or, in case of instruments with external
electronics, via the screen of the special connection cable.
Youcanndspecicationsonthepotentialconnectionsinsidethe
instrument in chapter " Technical data".
5.2 Connecting
The voltage supply and signal output are connected via the spring-
loaded terminals in the housing.
Connection to the display and adjustment module or to the interface
adapter is carried out via contact pins in the housing.
Information:
The terminal block is pluggable and can be removed from the
electronics.To do this, lift the terminal block with a small screwdriver
and pull it out. When reinserting the terminal block, you should hear it
snap in.
Proceed as follows:
1. Unscrew the housing lid
2. If a display and adjustment module is installed, remove it by turn-
ing it slightly to the left
3. Loosen compression nut of the cable gland and remove blind
plug
Cable screening and
grounding
Connection technology
Connection procedure