Vega VEGABAR 82 User manual

Operating Instructions
Ball valve tting PASVE
for VEGABAR 82
Document ID: 30177

2
Contents
Ball valve tting PASVE • for VEGABAR 82
30177-EN-210518
Contents
1 About this document ............................................................................................................... 3
1.1 Function ........................................................................................................................... 3
1.2 Target group ..................................................................................................................... 3
1.3 Symbols used................................................................................................................... 3
2 For your safety ......................................................................................................................... 4
2.1 Authorised personnel ....................................................................................................... 4
2.2 Appropriate use................................................................................................................ 4
2.3 Warning about incorrect use............................................................................................. 4
2.4 General safety instructions............................................................................................... 4
2.5 Safety label on the instrument .......................................................................................... 5
2.6 Environmental instructions ............................................................................................... 5
3 Product description ................................................................................................................. 6
3.1 Conguration.................................................................................................................... 6
3.2 Principle of operation........................................................................................................ 7
3.3 Packaging, transport and storage..................................................................................... 8
4 Mounting................................................................................................................................. 10
4.1 Safety instructions.......................................................................................................... 10
4.2 General instructions ....................................................................................................... 10
4.3 Mounting instructions ..................................................................................................... 10
4.4 Handling......................................................................................................................... 12
4.5 Mount pressure transmitter ............................................................................................ 12
4.6 Dismount pressure transmitter ....................................................................................... 13
4.7 Cleaning......................................................................................................................... 13
5 Maintenanceandfaultrectication...................................................................................... 15
5.1 Maintenance .................................................................................................................. 15
5.2 Rectify faults................................................................................................................... 15
5.3 Exchange seals.............................................................................................................. 15
5.4 How to proceed if a repair is necessary.......................................................................... 16
6 Dismount................................................................................................................................. 17
6.1 Dismounting steps.......................................................................................................... 17
6.2 Disposal ......................................................................................................................... 17
7 Supplement ............................................................................................................................ 18
7.1 Technical data ................................................................................................................ 18
7.2 Dimensions .................................................................................................................... 19
Editing status: 2021-05-07

3
1 About this document
Ball valve tting PASVE • for VEGABAR 82
30177-EN-210518
1 About this document
1.1 Function
This instruction provides all the information you need for mounting,
connection and setup as well as important instructions for mainte-
nance, fault rectication, the exchange of parts and the safety of the
user. Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate vicinity
of the device.
1.2 Target group
This operating instructions manual is directed to trained personnel.
The contents of this manual must be made available to the qualied
personnel and implemented.
1.3 Symbols used
Document ID
This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will
reach the document download.
Information, note, tip: This symbol indicates helpful additional infor-
mation and tips for successful work.
Note: This symbol indicates notes to prevent failures, malfunctions,
damage to devices or plants.
Caution: Non-observance of the information marked with this symbol
may result in personal injury.
Warning: Non-observance of the information marked with this symbol
may result in serious or fatal personal injury.
Danger: Non-observance of the information marked with this symbol
results in serious or fatal personal injury.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.

4
2 For your safety
Ball valve tting PASVE • for VEGABAR 82
30177-EN-210518
2 For your safety
2.1 Authorised personnel
All operations described in this documentation must be carried out
only by trained, qualied personnel authorised by the plant operator.
During work on and with the device, the required personal protective
equipment must always be worn.
2.2 Appropriate use
The ball valve tting PASVE™ is used for mounting of VEGABAR
82 pressure transmitters with process tting " Thread 1" suitable for
PASVE". 1)
You can nd detailed information about the area of application in
chapter " Product description".
Operational reliability is ensured only if the instrument is properly
used according to the specications in the operating instructions
manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modications are explicitly forbidden.
2.3 Warning about incorrect use
Inappropriate or incorrect use of this product can give rise to applica-
tion-specic hazards, e.g. vessel overll through incorrect mounting
or adjustment. Damage to property and persons or environmental
contamination can result. Also, the protective characteristics of the
instrument can be impaired.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing
regulations and directives. The instrument must only be operated in a
technically awless and reliable condition. The operator is responsi-
ble for the trouble-free operation of the instrument. When measuring
aggressive or corrosive media that can cause a dangerous situation
if the instrument malfunctions, the operator has to implement suitable
measures to make sure the instrument is functioning properly.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modications are explicitly forbidden. For safety
reasons, only the accessory specied by the manufacturer must be
used.
1) PASVE is a trade name of Satron Instruments Inc.

5
2 For your safety
Ball valve tting PASVE • for VEGABAR 82
30177-EN-210518
To avoid any danger, the safety approval markings and safety tips on
the device must also be observed.
2.5 Safety label on the instrument
The safety approval markings and safety tips on the device must be
observed.
2.6 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection. The environment management system is certied according
to DIN EN ISO 14001.
Please help us full this obligation by observing the environmental
instructions in this manual:
• Chapter " Packaging, transport and storage"
• Chapter " Disposal"

6
3 Product description
Ball valve tting PASVE • for VEGABAR 82
30177-EN-210518
3 Product description
3.1 Conguration
The scope of delivery encompasses:
• Ball valve tting PASVE
• Documentation
– This operating instructions manual
Depending on the version, the ball valve tting PASVE consists of the
components:
• Fitting with swivelling and locking lever
• Handle
• With ange versions: compression ange
6
5 4 3 12
Fig. 1: Ball valve tting PASVE with compression ange
1 Handle
2 Protective cap
3 Swivelling and locking lever
4 Catch
5 Ball valve
6 Compression ange
The ball valve tting PASVE is available in the following versions:
• Standard
• With rinsing air connection
• With rinsing on the process side
Standard
The standard version has a threaded connection for venting/drainage.
Rinsing connection
The basic body of this version is equipped with two rinsing connec-
tions. This enables rinsing of the sensor diaphragm in the Service
position without removing the sensor.
Process side rinsing
This version assumes that a rinsing connection is available. It ad-
ditionally enables continuous rinsing of the sensor diaphragm in the
Operation position.
Scope of delivery
Constituent parts
Versions

7
3 Product description
Ball valve tting PASVE • for VEGABAR 82
30177-EN-210518
4
7
5
6
1 2
3
Fig. 2: Versions of the ball valve tting PASVE
1 Standard version
2 Version with rinsing connection
3 Version with process side rinsing
4 Ventilation/Dehydration
5 Rinsing water input
6 Rinsing water output
7 Process side rinsing
3.2 Principle of operation
The ball valve tting PASVE enables mounting or dismounting of the
VEGABAR 82 pressure transmitter without the vessel having to be
emptied or the pipeline depressurized.
Depending on the version, the ball valve tting PASVE is suitable for:
• Mounting on vessels with nozzle and ange DN 80
• Welding into vessels or pipelines
The ball valve tting PASVE can be set in three positions by the swiv-
elling and locking lever:
• Operation
• Service
• Cleaning
In the " Operation" position, the ball valve is open to the process. The
pressure transmitter is in the measuring position.
Application area
Functional principle

8
3 Product description
Ball valve tting PASVE • for VEGABAR 82
30177-EN-210518
In the " Service" position, the ball valve is closed to the process.
The pressure transmitter is separated from the process and can be
dismounted.
In the " Cleaning" position, the ball valve is closed to the process. The
measurement aperture can be cleaned when the pressure transmitter
is dismounted.
1 2 3
Fig. 3: Positions of the ball valve tting PASVE
1 Operation
2 Service
3 Cleaning
3.3 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
Packaging
Transport
Transport inspection
Storage

9
3 Product description
Ball valve tting PASVE • for VEGABAR 82
30177-EN-210518
• Avoiding mechanical shock and vibration
• Storage and transport temperature see chapter " Supplement -
Technical data - Ambient conditions"
• Relative humidity 20 … 85 %
With instrument weights of more than 18 kg (39.68 lbs) suitable and
approved equipment must be used for lifting and carrying.
Storage and transport
temperature
Lifting and carrying

10
4 Mounting
Ball valve tting PASVE • for VEGABAR 82
30177-EN-210518
4 Mounting
4.1 Safety instructions
Always keep in mind the following safety instructions:
Warning:
The handle is only pushed on. There is a serious risk of injury from a
falling tting when it is carried by the handle.
Therefore, always grip the ball valve tting rmly with both hands on
the basic body for carrying.
Warning:
When mounting or dismounting the tting on a vessel or pipeline
there is a serious risk of injury from medium escaping under process
pressure.
Therefore, only mount and dismount the ball valve tting with an emp-
tied vessel or in depressurized condition.
Warning:
When setting the tting in the " Operation" position with an installed
pressure transmitter, there is a serious risk of injury from escaping
medium under process pressure.
Therefore, only set the tting in the " Operation" position with an
installed pressure transmitter.
4.2 General instructions
Note:
For safety reasons, the instrument must only be operated within the
permissible process conditions. You can nd detailed information on
the process conditions in chapter " Technical data" of the operating
instructions or on the type label.
Hence make sure before mounting that all parts of the instrument ex-
posed to the process are suitable for the existing process conditions.
These are mainly:
• Active measuring component
• Process tting
• Process seal
Process conditions in particular are:
• Process pressure
• Process temperature
• Chemical properties of the medium
• Abrasion and mechanical inuences
4.3 Mounting instructions
The Standard version is mounted vertically, the ventilation/dehydra-
tion points downward. The movement of the swivelling and locking
level is also vertical.
Process conditions
Mounting arrangement