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Veichi AC10 Series User manual

Quick directory
I AC10 Series Frequency Inverter Technical Manual
Quick directory
How to conduct motor self-tuning
When the motor is running, the motor related parameters are automatically learned and set.
⇒Section 4.8 Auto-tuning
How to diagnose faults
When a warning or fault is displayed on the keyboard
⇒Section 6.2 Fault, warning, prompt code type
When no alarm or fault is displayed on the keyboard
⇒Section 6.7 Troubleshooting without prompting on the keyboard
How to choose
Drive model and nameplate
⇒Section 2.2 Drive model and nameplate
Installation size
⇒Section 3.4 Dimensions
Parameter profile
⇒Chapter 10 Parameter List
Detailed description of the parameters
⇒Chapter 11 Parameter Details
Contents
AC10 Series Frequency Inverter Technical Manual II
Contents
Quick directory.................................................................................................................................................................................................I
Contents .........................................................................................................................................................................................................II
1 Preface and Precautions .......................................................................................................................................................................1
1.1 Before Using ......................................................................................................................................................................................1
1.2 Safety Instructions..............................................................................................................................................................................1
1.3Special Use Instructions......................................................................................................................................................................3
2 Before Use.............................................................................................................................................................................................4
2.1 Safety Notes.......................................................................................................................................................................................4
2.2 Drive model and nameplate ...............................................................................................................................................................4
2.3 Frequency Drive Technical Specifications..........................................................................................................................................5
2.4 Drive rated output current ..................................................................................................................................................................6
2.5 Drive Default Acceleration and Deceleration Time.............................................................................................................................7
2.6 Drive Default Voltage Protection Point ...............................................................................................................................................7
2.7 Types and Characteristics of Control Modes......................................................................................................................................7
3 Installation and Wiring ...........................................................................................................................................................................8
3.1 Safety Precautions .............................................................................................................................................................................8
3.2 Installation Environment.....................................................................................................................................................................8
3.3 Installation Direction and Space.........................................................................................................................................................9
3.4 Dimensions ......................................................................................................................................................................................10
3.5 Standard Wiring ...............................................................................................................................................................................13
3.6 Main Circuit Wiring ...........................................................................................................................................................................17
3.7 Control Circuit Wiring .......................................................................................................................................................................19
3.8 Set the Braking Resistor ..................................................................................................................................................................21
3.9 Standby Control System ..................................................................................................................................................................22
4 Basic Operation and Trial Run.............................................................................................................................................................23
4.1 Safety Precautions ...........................................................................................................................................................................23
4.2 Keyboard Layout and Functions Specification .................................................................................................................................23
4.3 LED Status Indicator ........................................................................................................................................................................25
4.4 Initial Startup Step............................................................................................................................................................................25
4.5 Confirmation at the Time of Initial Startup ........................................................................................................................................28
4.6 Keyboard Operation Method ............................................................................................................................................................29
4.7 Self-tuning ........................................................................................................................................................................................29
4.8 Trial Run...........................................................................................................................................................................................30
4.9 Precision Adjustment during Trial Running (Control Performance Optimization) .............................................................................31
5 Network Communication .....................................................................................................................................................................32
5.1 Safety Precautions ...........................................................................................................................................................................32
5.2 MODBUS Communication ...............................................................................................................................................................32
6 Troubleshooting...................................................................................................................................................................................37
6.1 Safety Precautions ...........................................................................................................................................................................37
6.2 Fault, warning, prompt code type.....................................................................................................................................................38
6.3 Fault, Warning, Prompt Code List ....................................................................................................................................................38
6.4 Fault .................................................................................................................................................................................................40
6.5 Warning ............................................................................................................................................................................................46
6.6 Fault reset method ...........................................................................................................................................................................48
6.7 Troubleshooting without prompting on the keyboard .......................................................................................................................49
7 Overhaul and Maintenance .................................................................................................................................................................50
7.1 Safety Precautions ...........................................................................................................................................................................50
7.2 Overhaul...........................................................................................................................................................................................51
7.3 Maintainence....................................................................................................................................................................................52
7.4 Replace the cooling fan....................................................................................................................................................................52
7.5 Replace the drive .............................................................................................................................................................................52
7.6 Custody essentials ...........................................................................................................................................................................53
8 Scrap ...................................................................................................................................................................................................53
8.1 Safety Precautions ...........................................................................................................................................................................53
8.2 Precautions related to scrapping......................................................................................................................................................54
9 Peripheral Equipments and Options....................................................................................................................................................55
9.1 Safety Precautions ...........................................................................................................................................................................55
9.2 Peripheral Equipments .....................................................................................................................................................................55
9.3 The use of peripheral equipments....................................................................................................................................................56
10 Function Table .....................................................................................................................................................................................59
10.1 Safety Precautions .........................................................................................................................................................................59
Contents
III AC10 Series Frequency Inverter Technical Manual
10.2 Reading Method of Parameter List.................................................................................................................................................59
10.3 Functional Group............................................................................................................................................................................59
10.4 Group F00: Environmental Applications .........................................................................................................................................61
10.5 Group F01: Basic Settings .............................................................................................................................................................62
10.6 Group F02: Motor 1 Parameters ....................................................................................................................................................65
10.7 Group F03: Vector Control .............................................................................................................................................................66
10.8 Group F04: V/F Control..................................................................................................................................................................69
10.9 Group F05: Input Terminal..............................................................................................................................................................70
10.10 Group F06: Output Terminal.........................................................................................................................................................74
10.11 Group F07: Operation Control ......................................................................................................................................................78
10.12 Group F08: Auxiliary Control ........................................................................................................................................................80
10.13 Group F09: Reserved...................................................................................................................................................................82
10.14 Group F10: Protection Parameters ..............................................................................................................................................82
10.15 Group F11: Operator Parameters.................................................................................................................................................86
10.16 Group F12: Communication Parameters......................................................................................................................................89
10.17 Group F13: Process PID Control..................................................................................................................................................90
10.18 Group F14: Multi-Speed and Simple PLC ....................................................................................................................................93
10.19 Group F15: Reserved...................................................................................................................................................................95
10.20 Group C0x: Monitoring Parameters..............................................................................................................................................95
10.21 Communication Variable Group ...................................................................................................................................................98
11 Parameter details ..............................................................................................................................................................................100
11.1 Safety Precautions .......................................................................................................................................................................100
11.2 F00 Group: Environmental Applications .......................................................................................................................................100
11.3 F01 Group: Basic Settings............................................................................................................................................................103
11.4 F02 Group: motor 1 parameters ...................................................................................................................................................112
11.5 F03 Group: Vector Control............................................................................................................................................................ 115
11.6 F04 Group: V/F Control ................................................................................................................................................................122
11.7 F05 Group: Input terminal.............................................................................................................................................................126
11.8 F06 Group: output terminal...........................................................................................................................................................138
11.9 F07 Group: Operation Control ......................................................................................................................................................148
11.10 F08 Group: Auxiliary Control 1 ...................................................................................................................................................155
11.11 F09 Group: Reserved .................................................................................................................................................................158
11.12 F10 Group: Protection parameters .............................................................................................................................................158
11.13 F11 Group: keyboard parameters...............................................................................................................................................168
11.14 F12 Group: Communication parameters ....................................................................................................................................172
11.15 F13 Group: Process PID Control................................................................................................................................................175
11.16 F14 Group: multi-speed and simple PLC ...................................................................................................................................181
Revised record............................................................................................................................................................................................187
Preface and Precautions
1 AC10 Series Frequency Inverter Technical Manual
1Preface and Precautions
1.1 Before Using
About the terms in this book, the abbreviation
1.2 Safety Instructions
Thank you for purchasing the AC10 series vector control drive designed and manufactured by Flextronics. This manual describes how to use this product
correctly for good returns. Please read this manual carefully before using the product (installation, wiring, operation, maintenance, inspection, etc.). In
addition, please use this product after fully understanding the safety precautions described in this manual.
Safety Precautions
To ensure safety, reliable and reasonable use of this product, please use the product after fully understanding the safety precautions described in this
manual.
Warning sign and its meaning
The following symbols are used in this manual to indicate that it is an important part of safety. Failure to follow these precautions may result in personal
injury or death, damage to this product and associated systems.
General Notes
• To illustrate the details of the product, the illustrations in this instruction manual are sometimes in the state of removing the cover or safety cover.
When using this product, be sure to install the cover or shield as required and follow the instructions in the instruction manual.
• The illustrations in this User's Guide are representative examples only and may differ from the products you ordered.
• This User's Guide is subject to change without notice due to product improvements or specification changes, and to improve the convenience of the
User's Guide.
• When you need to order this book due to damage or loss, please contact our nearest sales office on the back cover of the company or the back
cover and inform the cover number.
Marked in the manual
Description
Frequency drive
AC10
AM-VF
Asynchronous-VF control
AM-FVC
Asynchronous - no PG vector control
Bit
Bit in binary number
DANGER: Death or major safety hazard can result from incorrect operation.
WARNING: Failure to do so may result in death or major safety hazard.
Note: If the operation is wrong, it may cause minor injuries.
Tip: If the operation is wrong, the product and associated system may be damaged.
Preface and Precautions
AC10 Series Frequency Inverter Technical Manual 2
DANGER
Please pay attention to all the information about safety in this book.
If you do not follow the warnings, you may cause death or serious injury, so please pay attention. The company will not be responsible for any damage
or equipment damage caused by your company or your company's customers who fail to comply with the contents of this book.
In order to prevent electric shock
Do not perform inspection or wiring work while the power is on. Be sure to turn off the power to all machines before wiring or repair work. Even if the
power is turned off, there is residual voltage in the capacitor inside the drive. To prevent electric shock, at least wait for the time specified on the
warning label on the front panel of the unit. After the indicators are all off, remove the front cover and terminal cover, measure the input supply voltage
and the main circuit DC voltage, and confirm that it is below the safe voltage.
WARNING
For mechanical safety
After the wiring operation and parameter setting are completed, be sure to carry out trial operation to confirm that the machine can operate safely,
otherwise it may cause injury or equipment damage.
Be sure to confirm the setting value of the parameters for the virtual input/output function before the drive is tested.
The virtual input/output function is to make the virtual connection of the input and output terminals inside the drive. Therefore, even if there is no wiring
on the input and output terminals, the operation of the drive may be different from the factory setting. If it is neglected, the accidental operation of the
drive may cause personal accidents.
Before turning on the drive power supply, make sure there are no people around the drive, motor, and machine. Also, check that the cover, coupling,
shaft key, and machine of the drive are properly protected.
Some systems may suddenly move the machine when the main circuit is energized, posing a risk of death or serious injury.
The drive's external terminal control is used. The function of the drive's input and output terminals will be different from the factory settings. Therefore,
the operation of the drive may be different from the factory settings described in the instruction manual. Before the drive is tested, please use the
external terminal control to confirm the input and output signals and internal sequence of the drive.
Prevent electric shock
It is forbidden to modify the drive.
If your company or your company's customers have modified the product, the company will not be responsible.
Non-electrical construction professionals should not perform wiring, installation, maintenance, inspection, component replacement or repair work.
Do not remove the cover of the drive or touch the printed circuit board while the power is on.
Prevent fire
Do not mistake the voltage of the main circuit power supply. Before powering on, please confirm whether the rated voltage of the drive is consistent
with the power supply voltage.
Please follow the local standards and set the bypass protection circuit. Improper wiring may result in fire or personal accident.
NOTE
In order to prevent injuries
Do not carry the drive with the front cover or terminal cover of the drive. In addition, please confirm that the screws are properly tightened before
handling.
Preface and Precautions
3 AC10 Series Frequency Inverter Technical Manual
TIPS
Use a motor that meets the insulation requirements of the PWM drive to prevent short-circuit or short-circuit to ground due to insulation degradation.
When operating the drive or disassembling the printed circuit board, follow the steps specified in the static electricity prevention measures (ESD). If the
operation is incorrect, the internal circuit of the drive may be damaged due to static electricity.
The withstand voltage test cannot be performed on any part of the drive. This device uses a precision instrument and may cause damage to the drive
due to high voltage.
Do not run a machine that has been damaged. If the machine is obviously damaged or parts are missing, do not connect or operate, otherwise the
machine damage and other problems will increase.
Do not turn the power on or operate the machine immediately when the fuse blows or the leakage circuit breaker trips. Please check the cable wiring
and the selection of the peripheral machine to find out the cause of the problem. If you are unsure of the cause, please contact us and do not switch
on the power or operate the machine.
When packaging wood materials need to be disinfected or dewormed, be sure to use methods other than fumigation. For example: heat treatment (30
minutes or more at a core temperature of 56 ° C or higher) In addition, please dispose of the material before packaging, rather than treating the whole
after packaging.
When electrical products (single or mechanically mounted) are packaged in fumigation-treated wood, the gases and vapors produced by the packaging
may cause fatal damage to the electronics. In particular, halogen disinfectants (fluorine, chlorine, bromine, iodine, etc.) may cause internal corrosion
of the capacitor, and DOP gas (phthalate) may cause cracking of the resin or the like.
1.3Special Use Instructions
If you need to use this product for special purposes such as manned mobile, medical, aerospace, nuclear power, electric power, submarine relay
communication equipment or systems, please contact our agent or sales person in charge.
Before Use
AC10 Series Frequency Inverter Technical Manual 4
2Before Use
2.1 Safety Notes
DANGER
Please pay attention to all the information about safety in this book.
If you do not follow the warnings, you may cause death or serious injury, so please pay attention. The company will not be responsible for any damage
or equipment damage caused by your company or your company's customers who fail to comply with the contents of this book.
2.2 Drive model and nameplate
After the product arrives, please confirm the following;
• Check the appearance and check for any scratches or dirt on the drive. If there is any damage, please contact the shipping company immediately.
Damage caused by product handling is not covered by the company.
• Make sure that the model number of the drive matches the one you ordered. For the model number, please refer to the “MODEL” column on the nameplate
on the side of the drive.
• If you find that the product is in bad condition, please contact the agent of the company where you purchased the product or the person in charge of the
company
VFD model
Input speci.
Output speci.1
Output speci.2
Produce No.
Model reference
Before Use
5 AC10 Series Frequency Inverter Technical Manual
The method for checking the model number of the drive is shown below:
Series
-
B
Code
V- level
2
220V
3
380V
Code
V- Level
T
T/S
Three-phase/single-phase
Code Inverter type
GHeavy load
Code Adapted motor (kw)
R75
1R5 0. 75
1.5
2R2
004 2.2
4
AC10
Code Code Accessory Type
BBrake unit
AC10 T3
- 011G
-
Three-phase
XX
-
Control board X terminal is PNP input
Code
PP
VC For 220 v inverter, with vc means with vector,
without VC means without vector
P
Heavy load
Light load
2.3 Frequency Drive Technical Specifications
Table 2-1: Technical Specifications
Items
Specification
Input
Voltage, Frequency
Single-phase 220V 50/60Hz
Three-phase 220V 50/60Hz
Three-phase 380V 50/60Hz
Allow fluctuations
Voltage imbalance rate: <3%; Frequency: ± 5%
The distortion rate meets the requirements of IEC61800-2
Impact current when
power on
Less than rated current
Power factor
≥0.94 (with DC reactor)
Drive efficiency
≥96%
Output
Output voltage
Output under rated conditions: 3 phases, 0 to input voltage, error less than 5%
Output frequency
range
0-600.00Hz
Output frequency
accuracy
± 0.5% of the maximum frequency value
Overload capability
T3 model: 150% rated current for 89 seconds, 180% rated current for 10 seconds, 200% rated current
for 3 second
S2 model: 150% rated current 24 seconds, 180% rated current 3.4 seconds
Maincontrol
performan-ce
Motor type
PMSM, AM
Motor control mode
No PG V/F control, no PG vector control
Modulation
Optimized space vector PWM modulation
Carrier frequency
1.0~16.0kHz
Speed control range
No PG vector control, rated load 1:100
Steady state speed
accuracy
No PG vector control: ≤ 2% rated synchronous speed
Starting torque
No PG vector control: 150% rated torque at 0.5Hz
Torque response
No PG vector control: <20ms
Frequency accuracy
Digital setting: maximum frequency × ± 0.01%; analog setting: maximum frequency × ± 0.2%
Frequency resolution
Digital setting: 0.01Hz; Analog setting: Maximum frequency × 0.05%
Basic product
function
DC braking
capability
Starting frequency: 0.00~50.00Hz
Braking time: 0.0~60.0s
Braking current: 0.0~150.0% rated current
Torque boost
Automatic torque increase 0.0%~100.0%
Manual torque increase 0.0% ~ 30.0%
V/F curve
Four modes: linear torque characteristic curve, self-set V/F curve, torque reduction characteristic curve
(1.1 to 2.0 power), square V/F curve
Acce. / Dece. curve
Two ways: linear acceleration and deceleration, S curve acceleration and deceleration
Four sets of acceleration and deceleration time, the time unit is 0.01s, the longest is 650.00s
Rated output voltage
Using the power supply voltage compensation function, the rated voltage of the motor is 100%, which
can be set within the range of 50 to 100% (the output cannot exceed the input voltage)
Automatic voltage
adjustment
Automatically keeps the output voltage constant when the grid voltage fluctuates
Automatic energy
saving operation
Automatically optimize output voltage according to load under V/F control mode to achieve energy-
saving operation
Automatic current
limiting
Automatically limit current during operation to prevent frequent overcurrent fault trips
Before Use
AC10 Series Frequency Inverter Technical Manual 6
Instant power down
handling
Uninterrupted operation through bus voltage control during instantaneous power loss
Standard function
PID control, speed tracking and power-down restart, skip frequency, frequency upper and lower limit
control, program operation, multi-step speed, RS485, analog output, frequency pulse output
Frequency setting
channel
Keyboard digital setting, keyboard potentiometer, analog voltage/current terminal AI, communication
setting and multi-channel terminal selection, main and auxiliary channel combination, can be switched
in various ways
Feedback input
channel
Keyboard potentiometer, voltage/current terminal AI, communication reference, pulse input X4/PUL
Run command
channel
Operation panel reference, external terminal reference, communication reference
Input command
signal
Start, stop, forward and reverse, jog, multi-speed, free stop, reset, acceleration/deceleration time
selection, frequency setting channel selection, external fault alarm
External output
signal
1 relay output, 1 collector output, 1 AO output can be selected as 0~10V or 4~20mA or 4~20mA output
Protective function
Overvoltage, undervoltage, current limiting, overcurrent, overload, electronic thermal relay, overheating,
overvoltage stall, data protection, fast protection, input and output phase loss protection
Keyboard display
LED display
Single line 5-digit display
1 drive status quantity display
Double line 5-digit digital tube display
2 drive status quantity display
Parameter copy
Upload and download function code information of the drive for fast parameter copying
Status monitoring
All parameters of the monitoring parameter group such as output frequency, given frequency, output
current, input voltage, output voltage, motor speed, PID feedback amount, PID given amount, module
temperature, etc.
Error alarm
Overvoltage, undervoltage, overcurrent, short circuit, phase loss, overload, overheat, overvoltage stall,
current limit, data protection damage, current fault operation, historical fault
surroundings
Installation place
The altitude is less than 1000 meters, and the derating is more than 1000 meters. The derating is 1% for
every 100 meters.
No condensation, icing, rain, snow, sputum, etc., solar radiation is less than 700W/m2, air pressure
70~106kPa
temperature humidity
-10 ~+50° C, derating can be used above 40 ° C, the maximum temperature is 60 ° C (no-load
operation)
5% to 95% RH (no condensation)
Vibration
At 9 to 200 Hz, 5.9 m/s2 (0.6 g)
Storage temperature
-30 ~+60℃
Installation method
Wall-mounted, closet
Protection level
IP20
cooling method
Forced air cooling
Note: The three-phase 220V 50/60Hz power input mode is specially described:
The AC10-S2 series drive is designed for single-phase 220V AC voltage input; it is compatible with three-phase 220V AC input, which will cause the three-
phase current imbalance of the grid R, S, T.
2.4 Drive rated output current
Voltage
220V
380V
Power(KW)
Rated output current (A)
0.4
2.5
——
0.75
4
3
1.5
7
4
2.2
10
5
4
——
9.5
5.5
——
13
7.5
——
17
11.0
——
25
15.0
——
32
18.5
——
38
22.0
——
45
Before Use
7 AC10 Series Frequency Inverter Technical Manual
2.5 Drive Default Acceleration and Deceleration Time
The default acceleration and deceleration of the drive varies with the power level. See the following table for details:
Drive power level (Kw)
Acceleration and deceleration time default value (s)
0.4
6.00
0.75
6.00
1.5
6.00
2.2
6.00
3.0
6.00
4.0
6.00
5.5
6.00
7.5
6.00
11.0
6.00
15.0
6.00
18.5
6.00
22.0
12.00
2.6 Drive Default Voltage Protection Point
The default voltage value of the drive includes rated voltage, overvoltage suppression point, overvoltage point, undervoltage suppression point,
undervoltage point and energy consumption braking point, etc., as shown in the following table.
Note: The values in the table are in volts (V)
Voltage level
(VAC )
Rated voltage
(VDC )
Undervoltage
suppression point
(VDC )
Undervoltage
point
(VDC )
Overvoltage
suppression point
(VDC )
Overvoltage
point
(VDC )
Energy consumption
braking point
(VDC )
220
311.1
240
190
365
400
350
380
537.4
430
320
750
820
740
2.7 Types and Characteristics of Control Modes
The drive can select AM-V/F control (initial setting) and AM-open loop vector control.
Asynchronous motor V/F control
It means that when the frequency (F) is variable, the ratio of the control frequency to the voltage (V) remains constant.
This control mode is used for all variable speed control that does not require fast response and precise speed control, as well as the use of multiple
drives with one frequency drive. This method is also used when the motor parameters are not clear or cannot be self-tunned.
Asynchronous motor open loop vector control
The vector can be divided into the excitation current and the torque current by performing vector calculation on the output current of the drive, and
the frequency and voltage are compensated to flow the motor current matched with the load torque to improve the low speed torque. At the same
time, the output frequency compensation (slip compensation) is implemented to make the actual rotation speed of the motor closer to the speed
command value.
This control mode is used for applications requiring high speed control accuracy. High speed response and torque responsiveness, high torque
output at low speeds. Suitable for general high-performance control applications, one drive can only drive one motor.
Note:
For best control, enter the motor parameters correctly and perform motor self-tunning. The F02.0x group is the basic parameter group of the motor.
In the open loop control, the drive can only drive one motor; and the drive capacity and motor capacity can not be too different, the drive can be two
or smaller than the motor's power level, otherwise the control performance may be degraded. , or the drive system is not working properly.
Installation and Wiring
AC10 Series Frequency Inverter Technical Manual 8
3Installation and Wiring
3.1 Safety Precautions
This chapter explains the warnings that must be followed to ensure that the user can safely use the product, maximize the performance of the drive, and
ensure reliable operation of the drive.
Cautions in use:
● While install the drive in the closed cabinet, please build in cooling fan, air-conditioner or other cooling equipment to ensure
the temperature at the air-in port below 40℃. So that the drive can work safely and reliably.
● While installing, please use cloth or paper cover the drive to prevent metal dust, oil, water and others.And remove it carefully
after working.
● While operation, please follow the ESD regulations. Otherwise, the drive may be damaged.
● While multi drives are installed in the same cabinet, enough space must be left for cooling fan.
● Drive cannot work over rated range. Otherwise, the drive may be damaged.
● While transporting the drive, please hold the firm case. If only hold the pre-cover, there is danger of drive main body falling,
injury or drive damage.
Cautions in use motor
● Different motor has different max allowable running speed. Motor can not run over the max allowable running speed.
● While drive is running at low speed, the motor auto-cool effect is seriously worse. If motor runs at low speed for long time, it
will be damaged for overheat. If needed, please use special motor for drive.
● While constant speed machinery runs at inconstant speed, there maybe sympathetic vibration. Please install vibration-proof
rubber under motor rack or use jumping frequency control function.
● While using frequency drive or working frequency power supply to drive, the torque characteristic are different. Please do
confirm the torque characteristic of the equipment connected.
● The rated current of diving motor is higher than that of standard motor, please confirm it and choose the right drive.
● While the wire between motor and drive is long, the max torque of the motor will reduce for voltage drop. So please use thick
cable while the distance between the motor and the drive is long.
3.2 Installation Environment
Installation environment is very important to the best use of this product for long time. Please install this product in the environment as the following table
requirement.
Environment
Requirement
Install place
Indoor without direct sunshine
Install temperature
-10 ~+50℃
Store temperature
-30 ~+60℃
Humidity
<95%RH, no condensation
Surrounding
Please install the drive in place as follows:
● Place without oil mist, corrosive gases, flammable gas, dust or etc.
● Place without metal dust, oil, water or etc into drive (please do not install drive on flammable material such as food
and etc).
● Place without radioactive material or flammable material.
● Place without poisonous gases or liquid.
● Place with very little salification erosion.
● Place without direct sunshine.
Altitude
<1000m, down power for use over 1000 meters
Vibration
At 9 to 200 Hz, 5.9 m/s2 (0.6 g)
Installation and cooling
● Drive that can not be installed horizontally must be installed vertically.
● Please independently install high heating equipment such as braking resistor and etc which can not be installed in
the same cabinet with drive, installed at the air-in port of the drive is strictly prohibited.
Table 3-1: Environmental conditions required for reliable operation of AC10 series drives
●In order to improve the product stability, please do not use the drive where temperature changes sharply. While using in closed space such as control
cabinet, please use cooling fan or air-conditioning to cool drive to avoid temperature over limit range. Please also prevent drive from freeze, too low
temperature may cause components freeze fault.
● Derate according to the chart while over temperature limit.
Installation and Wiring
9 AC10 Series Frequency Inverter Technical Manual
010 20 30 40 50-10
20
40
60
80
100
Output current(%)
Temperature (°C)
Chart 3-2:AC10 series drive derating curve while over permit temperature
● Derate according to the chart while over altitude limit.
01000 2000 4000
80
100
3000 ALTITUDE(M)
PERMIT OUTPUT CURRENT(%)
Chart 3-3:AC10 series drive derating curve while over permit altitude
3.3 Installation Direction and Space
● Installation direction
To prevent drive cooling effect reducing, please do install the drive vertically.
● Installation space
Single machine installation: to ensure enough ventilation and wiring space for drive cooling, please follow installation conditions as follows. The back of
the drive should stick to the wall. So that the surrounding air of radiator can flow freely to ensure the cooling effect.
Ventilation
direction
Ventilation
direction
more than 150mm
more than 150mm
Up and down
space
Left and right space is
not limited
Chart 3-6: Drives paratactic installation space requirement
Installation and Wiring
AC10 Series Frequency Inverter Technical Manual 10
3.4 Dimensions
Drive dimensions
W1
H2
W2
W2
H1 H
D1
D
H4
H3
W3
W
安装孔径
Drive Model
Dimensions(mm)
Forward mounting size
(mm)
Side mounting size (mm)
Mounting
aperture
W
H
H1
D
D1
W1
W2
H2
W3
H3
H4
AC10-T/S2-R04G-B
65
177
155
148
142
45
10
168
19
6.5
167
3-M4
AC10-T/S2-R75G-B
AC10-T/S2-1R5G-B
75
202
180
163
157
55
10
193
19
6.5
192
3-M4
AC10-T/S2-2R2G-B
AC10-T3-R75G-B
65
177
155
148
142
45
10
168
19
6.5
167
3-M4
AC10-T3-1R5G-B
AC10-T3-2R2G-B
AC10-T3-004G-B
75
202
180
163
157
55
10
193
19
6.5
192
3-M4
AC10-T3-5R5G-B
Mounting aperture
Installation and Wiring
11 AC10 Series Frequency Inverter Technical Manual
W1
W
W2
H2 H1
D
D1
H
安装孔径
7.5kW-22kW Installation Dimension Drawing
Drive Model
Dimensions(mm)
Forward mounting size
(mm)
Side mounting size (mm)
Mounting
aperture
W
H
H1
D
D1
W1
W2
H2
W3
H3
H4
AC10-T3-7R5G-B
130
320
286
161
158
105
12.5
302
一
一
一
M5
AC10-T3-011G-B
AC10-T3-015G-B
170
342.5
303.5
183
180
145
12.5
326.5
一
一
一
M6
AC10-T3-018G-B
AC10-T3-022G-B
Mounting hole diameter
Installation and Wiring
AC10 Series Frequency Inverter Technical Manual 12
Keyboard size
External lead double line keyboard shape and opening size
Model: KBD300-25
Note: LCD and LED keypad form factor and opening size are fully compatible. (Unit in the picture: mm)
External keyboard shape and opening size chart
External lead double row keyboard pocket shape and opening size drawing
External lead single line keyboard shape and opening dimensions
Model:KBD10-15
(Note: Mounting plate opening size: 61mmx36mm.(Unit in the picture: mm))
60.6
5
35.6
66
42
26.6
38.3
参考开孔尺寸:61x36mm
Installation and Wiring
13 AC10 Series Frequency Inverter Technical Manual
3.5 Standard Wiring
This chapter explains the regulations that users have to obey to ensure safe use, best performance and reliable running.
Safety precaution
● Must earth reliably while drive is running. Otherwise there is danger of casualty and unstable drive performance.
● To ensure safe running, only trained professional person can do installation and wiring job.
● No operation under power connected state. Otherwise there is danger of electric shock even death.
● Before operation, please cut all related equipments power, ensure that the main circuit DC current has dropped to
safe range. And please operate after 5 mins.
● Control cable, power cable and motor cable must be separated. They can not be in the same cable trough or cable
rack.
● This equipment can only be used as the maker states. Please consult Veichi while using in special case.
● No insulation test for the drive or the related cable by HV insulation test equipment.
● If the drive or the peripheral equipment (filer, reactor and etc) needs insulation test, firstly 500V megohmmeter
should be used to test the insulation resistance which should not be lower than 4MΩ.
Standard NPN Connection Diagram
Symbol
Note 2
Note: The solid mark in the box is the factory
default value of the inverter.
Analog
monitor
signal
output
TA
TB
TC
+24V
Y
Twisted pair shielded cable (near the
inverter end grounded)
5
V
_
+-
GND
AO
V
W
U
M
~
Shielded cable or armored cable
(near the inverter terminal ground)
E
(grounding resistance is
less than 10 ohms)
W
V
U
Output reactor
Braking resistor
+10V
Frequency
control
input
R
T
S
AC
power
input
AI
GND
Twisted pair shielded cable (nea r
the inverter end grounded)
Pulse input X4
Multi-function
contact
input
(Jog reverse)
(Jog forward)
(Run reverse)
(Run forward)
GND/COM
X3
X4
X1
X2
PB
VFD
S
T
R
Coil
GND/COM
Passive
contact output
AC220V
AC0V
Coil
S4
Maximum output of the
contact:
3A/240VAC
5A/30VDC
1、+24Vport max output: DC24V/100mA
AO port as voltage type
Maximum output when signal output: 2mA
2, AI port internal resistance: 75KO
1, +10V port maximum output: 50mA
Note:
2、Yport max output: DC24V/50mA
Note:
represents control curcuit terminal
represents the main curcuit terminalScale:Symbol
Twisted pair shielded cable (near the
inverter end grounded)
Input reactor
ContactorBreaker
Note:
P
Note 4
Note 3
PUL
+24V
Voltage/current type
analog input
S2
Collector open state
output
A+
B-
RS485 differential
communication 120 O
S3
Note1
I
U
S1
UI
R
Note 3
Note 3
Note3: 0.4kW-5.5kW corresponds to access to GND,
5.5kW-22kW corresponds to access to COM.
Installation and Wiring
AC10 Series Frequency Inverter Technical Manual 14
Standard PNP Connection Diagram
Symbol
Note:The solid mark in the box is the
factory default value of the inverter
Analog monitor
signal output
TA
TB
TC
+24V
Y
Twisted pa ir shielded c able
(near the inverter end grounded)
5
V
_
+-
GND
AO
V
W
U
M
~
Shielded cable or armored cable(near the inverter
terminal ground)
E
(groundi ng resistance is less than 10 Ohms)
W
V
U
Output reactor
Braking resistor
+10 V
Frequency
control input
R
T
S
AC
power
input
AI
GND
Twisted pair shielded cable
(near the in verter end grounded)
Pulse input X4
Multi Function
contact input (Jog reverse)
(Jog forward)
(Run reverse)
(Run forward)
GND/ COM
X3
X4
X1
X2
PB
VFD
S
T
R
Coil
GN D / COM
Passive contact
output
AC 220V
AC 0V
Coil
S4
Maximum output
of the contact :
3A/240 VAC
5A/ 30 VDC
1、
+24V port max output DC 24 V / 100 mA
Note:AO port as voltage type
Maximum output when signal output:2mA
2,
AI port internal resistance:75 KΩ
1,
+10 V port maximum output:50mA
Note:
2、
Y port max output
Note :
represents control curcuit terminal
represents the main curcuit terminal
Scale:Symbol
Twisted pair shielded cable near the
inverter end grounded
Input reactorContactorBreaker
P
PUL
COM
Voltage /current type
analog input
S2
Collector
open state output
A +
B -
RS485 differential
communication 120O
S3
I
U
S1
UI
R
24 V
DC 24 V/ 50 mA
Note 5
+24
PLC
AC10—7.5KW~22KW Standard wiring diagram for power products
Note:
1. Please select the appropriate braking resistor according to the site working conditions and the 《Braking Resistor Specification Parameters》.
2. The multi-function input terminals (X1 to X4/PUL) can support NPN transistor signals as inputs.
3. The analogue monitoring output is a dedicated output for indicator meters such as ammeters and voltmeters, and should not be used for control
operations such as feedback control.
4. As there are several pulse types in practice, please see the detailed description for the specific wiring.
5. For 0.4kW to 5.5kW drives, the COM and GND terminals are two-in-one function terminals and are combined externally as GND terminals; for
7.5kW to 22kW drives, both COM and GND terminals are available.
Installation and Wiring
15 AC10 Series Frequency Inverter Technical Manual
Wiring of PNP characteristic transistors
-+
External 24V power
External control signals
E
Shielded cable
X3
X4
X2
X1
PLC
+24V
Uses external 24V power supply
COMCOM
Uses internal 24V power supply
+24V
PLC
X1
X2
X4
X3
Shielded cable E
External control signals
AC10 AC10
+24V
PLC
COM
Jumper Caps
+24V
PLC
COM
Jumper Caps
Wiring of NPN characteristic transistors
Uses internal 24V power supply
+24V
PLC
X1
X2
X4
X3
COM
Shielded cable E
(default short connection)
E
COM
X3
X4
X2
X1
PLC
+24V
Uses external 24V power supply
External control signals
External control signals
Shielded cable
Note:Remove the jumpers at the +24V and
PLC terminals for external 24V power supply.
External 24V power
+
-
+24V
PLC
COM
AC10 AC10
Jumper Caps
+24V
PLC
COM
Jumper Caps
Note:
7.5KW and above with NPN and PNP functions similar to AC310
Auxiliary Terminal Output Capability
Terminal
Function definition
Max output
+10V
10V auxiliary power supply output, constitutes loop with GND.
50mA
AO
Analog monitor output, constitutes loop with GND.
As frequency,voltage signal, max output 2mA
+24V
24V auxiliary power supply output, constitutes loop with COM.
100mA
Y
Collector open circuit output, can set the action-object by
program.
DC24V/50mA
TA/TB/TC
Passive connector output,can set the action-object by program.
3A/240VAC
Function Specification of Switch Terminals
Installation and Wiring
AC10 Series Frequency Inverter Technical Manual 16
Encode switch
“S “ number
Position
Function description
S1
ON
Enable AO output 0~10V
OFF
Disabling AO voltage output
S2
ON
Enable AO output 0~20mA or 4~20mA
OFF
Disabling AO current output
S3
ON
RS485 communication access 120Ω termination resistor
OFF
RS485 communication disconnects 120Ω termination resistor
S4
I
AI input 0~20mA or 4~20mA
U
AI input 0~10V
0.4kW-5.5Kw Description of dip switch
7.5kW-22kW dipswitch description
More details:
Connection diagram of jumper caps "+24V", "PLC", "COM"
“S “ number
Position
Function description
S1
ON
AI input 0mA to 20mA
OFF
AI input 0V to 10V
S2
ON
Enable AO 0kHz to 100kHz frequency output
OFF
Turn off AO frequency output
S3
ON
Enable AO output 0V~10V
OFF
Turn off AO voltage output
S4
ON
Enables AO output 0mA to 20mA or 4mA to 20mA
OFF
Turn off AO current output
S5
ON
RS485 communication access 120Ω termination resistor
OFF
RS485 communication disconnect 120Ω termination resistor
S6
ON
Control board grounding
OFF
Control board not grounded

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