Vestil DCR-880-M User manual

Table of Contents Rev. 6/30/2020 DCR-880, MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 1 of 25
DCR-880 Series Manually Propelled Drum Carriers
Instruction Manual
DCR-880-M DCR-880-H-HP DCR-880-H
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading.
If the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with
laws, regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels, and
accessories, call our Technical Service and Parts Department at [phone]. The department can also be
contacted online at http://www.vestilmfg.com/parts_info.htm.
Electronic copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or-Toll Free [phone]
Fax: [phone]
www.vestilmfg.com e-mail: [e-mail]
Table of Contents
Signal words………………………………………………………………………………..............................................2
Safety instructions……………...…………………………………………………………………………………..………2
DCR-880-M exploded view, bill of materials, and specifications…………………………………………....……….. 3- 4
DCR-880-H exploded view, bill of materials, and specifications……………………………………..,,……………...5- 6
DCR-880-H-HP exploded view, bill of materials, and specifications…………….…………..…..…………………...7- 8
DCR-880-H-DC exploded view, bill of materials, and specifications………………….………….…………….……. 9- 10
DCR-880-H-HP-DC exploded view, bill of materials, and specifications…………..…………….………....………..11 - 12
*DC modular power unit exploded view and bill of materials………………………………..……………….………..13 - 14
*12VDC modular power unit electrical circuit diagram…………………………………………………..…….……….14
*12VDC modular power unit layout…………………………………………………………………………..….………. 15
Record of Satisfactory Condition………………………………………………………………………………………… 16
Using the drum lifter………………………………...…………………………………………………………………….. 16
Lifting drums……………………………………………………………………………………………………………….. 17
Hydraulic circuit diagram (DCR-880-H & DCR-880-H-HP)……………..……………………………………..……… 18
Manual hydraulic system sequence of operation………...……………………………………………………………..18 - 19
*Hydraulic circuit diagram: DC-powered units……………………………………………………………..…………… 19
*Operation instructions for DC-powered units (DCR-880-H-DC & DCR-800-H-HP-DC)………………...…………19 - 20
Bleeding air from the hydraulic circuit…………………………………………………………………………………… 20
Using the Battery Charger…………………………………………………………………………………….…….....…. 20 - 21
Inspections & Maintenance……………………………………………………………................................................ 21 - 22
Troubleshooting guide (DCR-880-H & DCR-880-H-HP)………………………………………………………………. 22
Troubleshooting guide (DCR-880-H-DC & DCR-880-H-HP-DC)…………………………………………………….. 23 - 24
Labeling diagram……………………………………………………………………………………………..………..….. 24
Limited warranty…………………………………………………………………………………..……………………….. 25
*NOTE: Pages 13-15, 19-20 provide views of, and instructions about, the modular power unit. These diagrams only
apply to units manufactured before 12-01-2018. Units manufactured on or after 12-01-2018 receive the 2nd
generation modular power unit (MPU GEN2). Diagrams and operating instructions for GEN2 power units are
provided in separate MPU-AC/DC manuals.*

Table of Contents Rev. 6/30/2020 DCR-880, MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 2 of 25
SIGNAL WORDS
This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable
seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to
uses of the product likely cause property damage. The signal words used appear below along with the meaning of
each word.
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS
INJURY. Use of this signal word is limited to the most extreme situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS
INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE
injury.
Identifies practices likely to result in product/property damage, such as operation that might
damage the product.
SAFETY INSTRUCTIONS
Vestil strives to identify foreseeable hazards associated with the use of its products. However, no manual can
address every conceivable risk. The most effective way to avoid injury is to exercise sound judgment when
assembling, using, inspecting, and maintaining this product. Keep a copy of this manual with the product at all
times. For example, put a copy inside a plastic pouch and attach the pouch to the frame. Anyone who uses this
product must be made aware that a copy of the manual is available and where to find it.
Serious personal injuries might result from improper or careless use of this product.
•Failure to read & understand the entire manual before using or servicing the product is a misuse of the
product.Read the manual to refresh your understanding of proper use and maintenance procedures.
•DO NOT attempt to resolve any problem(s) with the product unless you are both authorized to do so and certain that
it will be safe to use afterwards.
•DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unapproved
modifications might make the lift unsafe to use and automatically void the Limited Warranty on p. 25.
•DO NOT exceed the capacity of the drum handler. The product is labeled with its capacity. See Label 287 in
Labeling diagram on p. 24.
•Inspect the product as directed in Inspections & Maintenance on p. 21-22. ONLY use the drum handler if it is in
normal condition. If repairs are necessary, only install manufacturer-approved replacement parts.
•DO NOT change the setting of the pressure relief valve.
•ALWAYS carefully watch the drum handler and drum during use.
•DO NOT use this device UNLESS all product labels are readable and undamaged as shown in the Labeling diagram
on p. 24 AND all machine guards are in place.
•DO NOT ride on the drum handler or use it to move people.
•ALWAYS lower the carriage until the drum is entirely supported by the ground before leaving the drum handler.
•If part of the hydraulic system is damaged, AVOID contact with pressurized oil. High pressure oil easily punctures
skin which can cause injury, gangrene, or death.
•Unload the drum handler before performing any service work on it.
•The unit should always be labeled as shown in the Labeling Diagram on p. 24. Replace all labels that are damaged,
missing, or not easily readable.
•DO NOT use the drum handler if it cannot firmly and securely clamp the lip of the drum.
•Only use this product on compacted, improved surfaces.
Proper use, maintenance, and storage are essential for this product to function properly.
oAlways use this product in accordance with the instructions in this manual.
oRelieve hydraulic pressure whenever the unit is not in use by fully lowering the carriage.
oKeep the product clean & dry. Lubricate moving parts at least once per month.
oONLY use manufacturer-approved replacement parts. Vestil is not responsible for issues or malfunctions that result
from the use of unapproved replacement parts.
oDCR-880-H and DCR-880-H-HP: Do not use brake fluid or jack oils in the hydraulic system. If oil is needed, use an
anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid.
oContact the manufacturer for MSDS information

Table of Contents Rev. 6/30/2020 DCR-880, MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 3 of 25
DCR-880-M Exploded View (Bill of Materials on Following Page)
40-006-013

Table of Contents Rev. 6/30/2020 DCR-880, MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 4 of 25
DCR-880-M bill of materials
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
40-514-028
Weldment, frame
1
22
28-112-031
Pin, clevis, 3/4” x 41/2”
2
2 40-538-011 Weldment, carriage 1 23 65078
Extended prong cotter pin, zinc-
finish,
1
/8” x 1
1
/2”
3
3
40-514-029
Weldment, leg, left
1
24
40-016-052
Bracket, casting
1
4
40-514-030
Weldment, leg, right
1
25
40-016-053
Bracket, casting, FMDL series
1
5
40-514-011
Weldment, frame
1
26
40-014-093
Frame, drum grip, casting
1
6 40-538-007
Weldment, carriage, cylinder
bracket
1 27 40-612-004 Pin, clevis 1
7
40-516-006
Weldment, bracket, jack mount
1
28
65073
1/8” x 5/8” cotter pin
1
8
40-536-001
Weldment, jack
1
29
65076
1/8” x 1” cotter pin, zinc-plated
1
9
21-527-003
Assembly, roller bearing
4
30
40-112-016
Pin, upper casting mount
1
10
40-537-001
Weldment, detent, leg position
4
31
40-112-017
Pin, spring attach
1
11
40-525-001
Weldment, handle
1
32
21-112-003
Pin, 1/2”-13x11/2”, retaining clevis
2
12
16-132-181
Stem caster, PH-F-8/2-S-STM
4
33
45286
#11 hitch pin clip, 1/8” x 25/8”
2
13 40-612-006 Weldment, pin, saddle retainer 1 34 11005
Bolt, 1/
4
”-20x1”, HHCS #2, zinc-
plated
2
14 40-145-008
Strap with ratchet, 6’ long, 2
hooks
1 35 40-146-001 Spring, tension 1
15 36102
Hex nut, grade A, zinc-plated,
1
/4”-20
2 36 11119
Hex bolt, grade A, zinc finish,
3
/8”-16x4”
1
16 33004
Flat washer, USS, zinc-plated,
1
/4”
2 37 33008
Flat washer, low carbon, USS,
zinc-plated,
3
/8”
8
17 99-024-003 Guard/cover/endcap/plug 4 38 37024
Nylon insert lock nut, grade 2,
zinc finish,
3
/8”-16
1
18
37039
Nylock nut, zinc-plated, 3/4”-10
4
39
33354
Belleville spring washer, 1/2”ID
2
19 33011
Flat washer, USS, plain finish,
1
/2”
2 40 33012
Flat washer, low carbon, zinc
finish,
1
/2”
2
20
37030
Nylon insert lock nut, 1/2”-13
2
41
21-113-030
Spacer, 1/4” length
2
21 11209
Bolt, 1/
2
”-13x11/
2
” HHCS ASTM
A307 grade A, zinc-plated
2 42 11120
Hex bolt, gr. A, zinc finish, 3/
8
”-
16 x 4
1
/4”
2
DCR-880-M Standard Features
Capacity = 880 lb. (400kg) Maximum inside width = 617/16”
Frame height = 411/2” (115.6cm) Minimum inside width = 301/4”
Overall raised height = 543/16” (137.6cm) Jaw raised height = 453/4”
Maximum overall length = 497/8” (110.6cm) Jaw lowered height = 313/4”
Minimum overall length = 439/16” (126.8cm) Casters = 8”x2”, swiveling
Maximum overall width = 6815/16” Net weight = 238 lb. (108.2kg)
Minimum overall width = 373/
4
” Manual ratchet operated
1” = 2.54cm
2.2 lb. = 1kg

Table of Contents Rev. 6/30/2020 DCR-880, MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 5 of 25
DCR-880-H Exploded View (Bill of Materials on Following Page)
40-006-021