Vestil E-TUG User manual

Table of Contents Rev. 2/8/2019 E-TUG MANUAL
Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 1of 7
E-TUG Electric Load Transporters
Instruction Manual
Receiving Instructions:
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of
lading. If the product is undamaged, discard the packaging.
NOTE:The end-user is solely responsible for confirming that product design, use, and maintenance comply with
laws, regulations, codes, and mandatory standards applied where the product is used.
Technical Assistance & Replacement Parts:
For answers to questions not addressed in these instructions and to order replacement parts, labels, and
accessories, call our Technical Service and Parts Department at [phone]. The department can also be
contacted online at http://www.vestilmfg.com/parts_info.htm.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or-Toll Free [phone]
Fax: [phone]
Website: www.vestilmfg.com e-mail: [e-mail]
Table of Contents
Specifications…..…………...………………………………………………………………………….......................................................... 2
Signal Words…………………………………………………………………………………………………………………………………….. 2
Hazards of Improper Use.……………………………….……..………..……………………………………………………………………… 2
Controls, Switches, and Gauges………………………………………………………………………………………………………………. 3
Battery Charge Gauge………………………………………………………………………………………………………………………. 3
Belly Switch……………………………………………………………………………………………………………………………………3
Movement Controllers……………………………………………………………………………………………………………………….. 3
Emergency Stop Switch (E-stop)……………………………………………………………………………………………………………3
Operation…………………………………………………………………………………………………………………………………………. 4
Charging the Batteries……………………………………………………………………………………………………………………………4
Record of Normal Condition……………………………………………………………………………………………………………………..5
Inspections & Maintenance……………………………………………………………………………………………………………………... 5
Troubleshooting………………………………………………………………………………………………………………………………….. 5
Labeling Diagram………………………………………………………………………………………………………………………………… 6
Limited Warranty…………………………………………………………………………………………………………………………………. 7

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SPECIFICATIONS:
Dimensions and other attributes appear in the table below. E-TUG’s are type EE trucks.
NOTE: All figures presented in the table are subject to change without notice.
SIGNAL WORDS:
This manual uses SIGNAL WORDS to direct the reader’s attention to important safety-related
messages. These messages describe uses of the product that could result in personal injury or property
damage. Each signal word corresponds to a specific hazard level. The following are definitions of signal
words that might appear in this manual.
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or
SERIOUS INJURY. Use of this signal word is limited to the most extreme situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
Identifies practices likely to result in product/property damage, such as operation that
might damage the product.
Hazards of Improper Use:
Vestil strives to identify all foreseeable hazards associated with the use of its products. However, material
handling is dangerous and no manual can address every risk. Ultimately the most effective way to prevent injury is
for the operator to apply sound judgment whenever using this device.
Improper or careless operation of this device might result in serious personal injuries.
Read and understand this entire manual before assembling, using or servicing the product. Read the manual
whenever necessary to refresh your understanding of proper operation and maintenance procedures. Only use this
machine if you are trained to use it and certified as a trained operator by your employer in accordance with US
OSHA rule 29 CFR §1910.178.
•DO NOT exceed the capacity! See label 287 in the Labeling Diagram (p. 6) and Specifications table (above).
•Inspect the machine before each use as suggested in Inspections & Maintenance on page 6. DO NOT use the
device unless it is in normal condition.
•Keep the E-TUG dry at all times. DO NOT use the unit outdoors if it is raining, snowing, etc.
•E-TUG’s are type EE powered industrial trucks. Only use this truck in areas whose classifications are consistent
with the type EE rating.
•ONLY use the tugger if you are familiar with the controls and trained to use it.
•ONLY use the mover on even, level surfaces! DO NOT use the E-TUG on sloped/angled surfaces.
•DO NOT park on sloped terrain, e.g. ramps.
•DO NOT leave a loaded E-TUG unattended.
•DO NOT ride on the tugger or allow other persons to ride on it or the load.
•Remove the unit from service if you hear unusual sounds or experience a malfunction. Report your observations
to authorized maintenance personnel, or contact our Technical Service Department. The telephone number and
web address are provided on the cover page of this manual.
•DO NOT modify the product in any way without express, written approval from Vestil. Unapproved modifications
automatically void the Limited Warranty (p. 7) and might make the product unsafe to use.
•DO NOT use this product UNLESS every label shown in the Labeling diagram on p. 6 is easily readable.
Model Net Weight Uniform Pulling
Capacity Drive Motor Batteries (each
unit has 2)
Overall Dimensions
(L x W x H)
E-TUG-10
240 lb.
109.1 kg
1,000 lb.
(454.5kg)
24V DC; 400W 12V; 55Ah
201/
4
” x 313/
4
” x 491/
4
”
(51.4 x 81.6 x 125.1)cm
E-TUG-20 275 lb.
125 kg
2,000 lb.
(909.1kg)
24V DC; 800W 12V; 70Ah 26” x 32” x 50
1
/2”
(66 x 81.3 x 128.3)cm
E-TUG-30
420 lb.
190.9 kg
3,000 lb.
(1,364kg)
24V DC; 1,200W 12V; 70Ah
29” x 32” x 52”
(73.7 x 81.3 x 132.1)cm

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CONTROLS, SWITCHES, AND GAUGES:
Powered functions are controlled by the movement controllers, belly switch, and E-stop switch. Each element,
and its operation, is described below.
EMERGENCY STOP BUTTON (“E-STOP”):
Press the E-stop button down to immediately
interrupt all powered functions. Use the E-stop:
1. During operation if the
drive (forward and reverse)
functions do not respond
normally to operator
commands.
2. To apply a magnetic parking
brake to immobilize the E-
TUG when not in use. Brakes
are applied whenever the
yoke is in the fully vertical
“home” position or all the way
down.
BATTERY CHARGE GAUGE:
The battery charge gauge indicates the
status of the battery. To activate the
gauge, turn the E-stop off (pull the red
button up). The gauge is located on top
of the main body and to the center of the
machine cover. As the battery
discharges, the display light shifts from
right to left.
Always check the gauge before using the
device; make sure that the battery is
charged before using the tugger.
Handle
MOVEMENT CONTROLLERS:
Forward: To drive the E-TUG forward,
turn the movement controls forward with
your thumbs.
Reverse: To drive the unit in reverse,
rotate the control wheel with your thumbs
in the opposite direction.
The degree of rotation determines the
speed of movement, so the farther you
press the wheel in either direction, the
faster the E-TUG will travel. Maximum
speed is ~2.0mph (3.3km/
h) when
loaded to full capacity
and ~2.6mph
(4.3km/h) when unloaded.
NOTE: Maximum speed figures are
approximate and subject to change
without notice.
Stopping: Release
the movement
control, the E-TUG will decelerate to a
complete stop.
E-stop
E-stop
Horn
Yoke
BELLY SWITCH:
The belly switch protects the operator from injury
while driving the unit in reverse. When pressed, the
truck will change direction, i.e. move forward, for
approximately 3 seconds and then stop. The controls
will not work until the system is reset.
Reset the
circuit by either: 1) Raising the handle all-the-way up
position (or releasing the handle); or 2) Pressing the
handle all-the-way down.
If the switch becomes jammed or stuck, controls
will not reset even with the yoke in home position.
The switch must be repaired.

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OPERATION: Refer to diagrams on p. 3 as needed.
As long as the batteries are adequately charged, the unit is ready to
use. Make sure that the E-stop button is engaged (pressed down) before
proceeding to step 1.
1. Move the control yoke up and down to get a feel for the force needed
to move it. The yoke should automatically return to the fully vertical
“home” position when released. When the yoke is either all the way up
or all the way down, the drive system is in neutral, i.e. the unit will not
move. Engage the drive system by moving the yoke to an intermediate
position.
2. Pull the E-stop button up to close the electrical circuit and provide
power.
3. Check the battery charge gauge. Make sure that the batteries are
adequately charged before proceeding to step 4.
NOTE: If the gauge indicates that less than 1/4-charge remains,
charge the batteries before using the tugger. Press the E-stop button
down and plug in the charger. See Charging the Batteries (below).
4. Grasp the handles at the top of the yoke. Press the yoke down to a
comfortable height.
5. Use your thumbs to turn the movement controllers toward the tugger to
move forward. Rotate the controllers in the opposite direction to move
in reverse. Turn the controllers farther to increase speed.
6. Test the controls before using the tugger to move a load.
a. Press the horn button and confirm that the horn sounds.
b. Drive in reverse and press the belly switch. The unit should
reverse direction (drive forward) for ~3 seconds; then stop.
c. Release the yoke. When the yoke returns to home position the
controls will reset.
7. Carefully drive the unit to the load. Remove the hitch pin from the receiver. Align the receiver with the hitch on the
piece of equipment you wish to move and reinstall the hitch pin.
NOTE: The position of the receiver is adjustable. Remove the 4 machine bolts to disconnect the receiver from
the mounting plate on the front face of the tugger. Align the bolt holes in the receiver with the necessary holes in
the mounting plate and reinstall the bolts.
8. Carefully move the load to its destination. Only traverse even, level ground. Lift the handle to the home position to
stop. While driving forward (away from you), turn the handle/yoke to the left to turn left; turn the yoke to the right
to turn right. In reverse, turn the handle in the direction opposite the direction of the turn.
NOTE: Although speed remains the same, it will feel like speed increases slightly during turns. This is only
because we tend to reduce our walking pace, or shorten strides while turning.
9. Disconnect the load from the tugger by removing the hitch pin. Back away from the load and reinstall the hitch pin.
Drive the unit to its storage location and press the E-stop button to engage the parking brake.
CHARGING THE BATTERIES:
Begin by making sure that the E-stop is applied
(press the button down).
Locate the charger on the right side of the unit
below the E-stop button (arrow indicates location).
Plug the female end of the charging cord into
the cord inlet; then plug the opposite end of the
cord into a 115V AC outlet.
Find the toggle switch. The switch has 2
markings: |= ON; O= OFF. Turn on the charger
and let it operate until the batteries are fully
charged. To determine if the batteries are
charged, open the interior access door by turning
the black knob. AN LED on the left side of the
charger (opposite side from cord outlet) is RED
when batteries are charging and GREEN when
they are charged. When the batteries are fully
charged, turn off the charger and disconnect the
charging cord.
Move yoke to
ergonomically
maintainable
position
Hitch pin
Receiver
Machine
screw
Mounting
plate
Cord
outlet
Toggle
switch
Cord outlet
E-stop
Battery
charge
gauge
Housing
(Cover)
Flexible
collar
Drive
wheel
Rear
(swivel)
caster
Front
(rigid)
caster
Interior
access
door
Charger
(open
access
door)

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RECORD OF NORMAL CONDITION:
Before using the product for the first time, make a written record of its appearance and operation. Drive the unit
forward and in reverse. Describe the motion (e.g. smooth and constant; comfortable walking pace). Include a
description of how the unit sounds while in motion. Also describe how the unit stops. How long does it take for the unit
to stop a various speeds? Drive the tugger in reverse and press the belly switch. Explain how the unit reacts to the
switch. Thoroughly photograph the unit and each label applied to it. Add the photos to the record. Describe where
each label is located. This record establishes normal condition. Whenever the unit is inspected, compare those
observations to the record to determine if the mover is in normal condition. Do not use it unless it is in normal
condition. Cosmetic changes, like damaged paint/powder coat and scratches on the housing do not constitute
changes from normal condition. However, touchup paint should be applied to all areas where the coating is damaged
as soon as damage occurs.
INSPECTIONS & MAINTENANCE: Refer to the diagrams on pages 3& 4.
Proper storage and maintenance is essential to keep this product in normal condition and to
maximize the service life of the unit.
•Always store the unit indoors in a dry location.
•DO NOT use it outdoors if it is raining, snowing, etc. The E-TUG must be kept dry.
Regular inspections and maintenance are necessary for this device to remain serviceable for as long as possible.
Compare all observations made during an inspection to the Record of Normal Condition. Before performing any
inspection, make sure that the E-stop is engaged by pressing down the (red) button. If problems are discovered
during an inspection, restore the machine to normal condition before returning it to service. Contact the Technical
Service Department if you need assistance with an issue discovered during an inspection.
A. Before each use – Each time the E-TUG is used the following components should be inspected beforehand.
1. Drive wheels and casters – Disengage the E-stop by pulling up the red button. Drive the tugger a short
distance in both directions. Confirm that it rolls smoothly, without wobbling. Engage the E-stop by pushing
the button down.
2. Yoke and handle – Move the handle down and release it. Confirm that the yoke returns to its home position.
3. Receiver and hitch pin – Make sure that the receiver is securely fastened to the mounting plate and the
hitch pin is in place.
4. Labels – Make sure that all labels are easily readable.
B. At least once per month perform the following inspections:
1. Drive wheels and tires – This machine is equipped with solid foam tires and therefore require no inflation.
Check the tires for punctures, cracks, and severe wear. Replace a tire if it is damaged or its tread is
significantly worn. Pull the E-stop button up and drive the unit a short distance both forward and reverse.
Listen for unusual sounds and watch for atypical movement as the unit moves. Press the E-stop button
down.
2. Casters – Check each caster wheel for punctures, cuts, and severe wear. The rear casters (2) should
swivel freely. All 3 casters should roll smoothly without wobbling or skidding. They should all be solidly
attached to the E-TUG frame. Caster axels and threaded stems should be straight. Replace a caster if it is
severely worn, bent, or damaged.
3. (Yellow) Housing/Cover – The cover should not be broken, torn, punctured, etc. Clasps should securely
fasten the cover to the frame of the machine.
4. Receiver and hitch pin – Make sure that the receiver and hitch pin are in place and in normal condition.
Tighten the machine screws, if necessary. Examine the mounting plate for damage such as warping around
the machine screws.
5. Yoke, handle, and movement controls – Examine the yoke, handle, and controls for damage. Confirm that
the yoke moves up and down and rotates normally side-to-side. Push the handle down and release it. The
yoke should return to home position (vertical). Verify that the movement controls rotates normally and return
to home position when released.
6. Batteries – Unbuckle the clasps and remove the yellow cover. Examine the batteries. Make sure that cables
are securely fastened to the battery terminals. Remove corrosion from the terminals 1-at-a-time. DO NOT
contact more than 1 battery terminal at the same time.
7. Labels – Replace damaged labels. All label content must be clearly visible.
TROUBLESHOOTING:
If you encounter an issue with the machine, contact the Technical Service department for assistance. Contact
information is provided on the cover page of this manual.

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LABELING DIAGRAM:
The unit should be labeled as shown in the following diagram. However, label content and location
are subject to change without notice so your product might not be labeled exactly as shown.
Thoroughly photograph the labels applied to the unit when you first receive it as discussed in the
Record of Normal Condition on p. 5. Replace all labels that are damaged, missing, or not easily
readable (e.g. faded). Contact the technical service and parts department online at
http://www.vestilmfg.com/parts_info.htm to order replacement labels. Alternatively, you may request
replacement parts and/or service by calling [phone] and asking the operator to connect you to
the Parts Department.
A
B
C
D
E
A: Label 295
B: Label 527
C: Label 656
D: Label *287 (Model; serial/order
no.; capacity)
*NOTE: There are several forms of
label 287. The label applied might
look different than the example.
E: Metal data tag

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LIMITED WARRANTY
Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship
during the warranty period. Our warranty obligation is to provide a replacement for a defective, original part covered
by the warranty after we receive a proper request from the Warrantee (you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an
authorized distributor AND Vestil has been fully paid.
Definition of “original part”?
An original part is a part used to make the product as shipped to the Warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the
shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests
by one of the following methods:
US Mail Fax Email
Vestil Manufacturing Corporation [phone] [e-mail]
2999 North Wayne Street, PO Box 507 Phone Enter “Warranty service request”
Angola, IN 46703 [phone] in subject field.
In the written request, list the parts believed to be defective and include the address where replacements should be
delivered. After Vestil receives your request for warranty service, an authorized representative will contact you to
determine whether your claim is covered by the warranty. Before providing warranty service, Vestil will require you to
send the entire product, or just the defective part (or parts), to its facility in Angola, IN.
What is covered under the warranty?
The warranty covers defects in the following original, dynamic parts: motors, hydraulic pumps, motor controllers,
and cylinders. It also covers defects in original parts that wear under normal usage conditions (“wearing parts”), such
as bearings, hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90
days. Both warranty periods begin on the date Vestil ships the product to the Warrantee. If the product was
purchased from an authorized distributor, the periods begin when the distributor ships the product. Vestil may, at its
sole discretion, extend a warranty period for products shipped from authorized distributors by up to 30 days to account
for shipping time.
If a defective part is covered by the warranty, what will Vestil do to correct the problem?
Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will
contact you to discuss your claim.
What is not covered by the warranty?
The Warrantee (you) is responsible for paying labor costs and freight costs to return the product to Vestil for
warranty service.
Events that automatically void this Limited Warranty.
•Misuse;
•Negligent assembly, installation, operation or repair;
•Installation/use in corrosive environments;
•Inadequate or improper maintenance;
•Damage sustained during shipping;
•Collisions or other accidents that damage the product;
•Unauthorized modifications: Do not modify the product IN ANY WAY without first receiving written authorization
from Vestil.
Do any other warranties apply to the product?
Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent
allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty. Vestil
makes no warranty or representation that this product complies with any state or local design, performance, or safety
code or standard. Noncompliance with any such code or standard is not a defect in material or workmanship.