Vestil FM-0648 User manual

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Vestil Manufacturing Corp.
A company dedicated to solving loading dock and material handling
problems since 1955.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or- Toll Free: [phone]
Fax: [phone]
http://www.vestil.com/ email: [email protected]
Mechanical Edge-O-Dock Levelers
FM-0648, FM-2066, FM-2072, FM-2078, FM-2566, FM-2572, FM-3066, FM-3072
Model FM-2066
Receiving instructions:
After delivery, remove the packaging from the product. Inspect the product to determine whether it
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of
lading and file a claim with the carrier immediately! If the product is undamaged, discard the packaging.
NOTE:
The end user is solely responsible for confirming that product design, use, and maintenance comply with
laws, regulations, codes, and mandatory standards applied where the product is used.
Replacement Parts and Technical Assistance:
If you have questions that are not addressed in these instructions, or to order replacement parts, labels,
and accessories, call [phone] and ask for the Service and Parts Department. You can also reach
Service and Parts online at http://www.vestilmfg.com/parts_info.htm.

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Table of Contents
Signal words … … … … … … … … … … … … 2
Hazards … … … … … … … … … … … … 2
Model number and capacity … … … … … … … … … … 3
Major components and orientation … … … … … … … … … 4
Exploded parts diagram and Bill of Material … … … … … … … … 4
Installation instructions … … … … … … … … … … 5
Record of satisfactory condition … … … … … … … … … 15
Operation instructions… … … … … … … … … … … 15
Inspection and maintenance … … … … … … … … … … 17
Adjusting spring tension … … … … … … … … … … 17
Replacement parts … … … … … … … … … … … 18
Labeling diagram … … … … … … … … … … … 19
Limited warranty … … … … … … … … … … … 20
SIGNAL WORDS
This manual uses SIGNAL WORDS to direct the reader’s attention to important safety-related messages.
These messages describe uses of the product that could result in personal injury or property damage. Each
signal word corresponds to a specific hazard level. The following are definitions of signal words that might
appear in this manual.
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS
INJURY. Use of this signal word is limited to the most extreme situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS
INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
Identifies practices likely to result in product/property damage, such as operation that might
damage the product.
HAZARDS
Vestil Manufacturing strives to identify all foreseeable hazards associated with the use of its products.
However, material handling is dangerous and no manual can address every risk. Ultimately, the most effective
way to prevent injury is for persons who use this dock leveler to apply sound judgment whenever using this
device.
Improper or careless operation of this device might result in serious personal injuries.
•Read and understand this entire manual before installing, assembling, using or servicing this
dock leveler. Keep this manual in a location known to persons who use the dock leveler. Read the
manual whenever necessary to refresh your understanding of proper use, inspection, and maintenance
procedures.
•The Edge-O-Dock Leveler presents falling, pinch point, and impact hazards to the user and bystanders.
ALWAYS follow these instructions to avoid injury.
•DO weld the dock leveler securely to the dock face before use. DO anchor the dock leveler to the dock
if necessary. See the Installation Instructions starting on page 5.
•DO NOT install the dock leveler in a dock that is not flat and level. It is acceptable for the driveway
surface below the dock to be inclined towards or away from the dock edge.
•DO inspect the dock leveler for damage or defects prior to use every day. DO NOT use a dock leveler
that is damaged or is not working properly.

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•
DO NOT use a dock leveler that has not been welded continuously across its top edge to the dock face.
DO NOT use a dock leveler if any welds are cracked.
•DO NOT use a dock leveler that rocks or shifts when a load is placed on it. Remove it from service until
it can be repaired.
•DO wear appropriate PPE. At a minimum, use footwear compliant with ASTM F2413 (formerly ANSI
Z41-1999) and eye guards compliant with ANSI Z87.1-2010.
•DO NOT use the dock leveler if you tire quickly or easily, or if you have experienced fainting spells. DO
NOT use the dock leveler if you are under the influence of alcohol, medication, or other substances that
affect your balance or coordination. Only use the dock leveler if you are in good physical health.
•DO NOT use a handle other than the factory-supplied handle to extend the dock leveler.
•DO maintain a firm footing when operating the dock leveler.
•DO NOT attempt to extend the dock leveler if no trailer is present in the dock, as the operator can lose
his balance.
•DO NOT extend the dock leveler while people in the truck bay are within reach of the unit.
•DO NOT store items on the dock leveler. DO NOT attempt to use the dock leveler if objects are on top
of it. ALWAYS check the dock leveler for foreign objects before use. Only use this item as intended.
•DO NOT exceed the load limit for the dock leveler. The load limit is printed on the nameplate label,
found on the right-hand side of the deck weldment.
•DO NOT force the lip plate to extend using your hands or other mechanical means. Remove it from
service until it can be repaired.
•DO inspect the dock leveler as described in Inspections & Maintenance on page 17. DO NOT use the
dock leveler unless it is in normal condition. ONLY use manufacturer-approved replacement parts if
repairs are necessary.
•DO NOT use this product UNLESS every label shown in the labeling diagram on page 19 is in place,
undamaged, and easily readable.
•DO NOT modify the dock leveler in any way without express, written approval from Vestil
Manufacturing. Unapproved modifications automatically void the Limited Warranty on page 20 and can
make the product unsafe to use.
MODEL NUMBER AND CAPACITIES
The model number, serial number and capacities are printed on the nameplate label, located on the left
side panel of the deck weldment (left and right correspond to those of the trailer). Include the model and serial
numbers in any correspondence with your dealer or the factory.
The load capacity rating as printed on the nameplate of your unit designates its net capacity. This capacity
must never be exceeded, as permanent damage or personal injury may result.

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MAJOR COMPONENTS AND ORIENTATION
Refer to this drawing to identify the major components of your Edge-O-Dock Leveler. In this manual, “right” and
“left” will always correspond to the right and left sides of a trailer parked at the dock.
EXPLODED PARTS DIAGRAM AND BILL OF MATERIAL

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Item no.
Vestil p/n
Description
Qty
1
17-513-077
17-513-007
17-513-006
17-513-079
17-513-013
07-513-012
07-513-075
07-513-074
WELDMENT, ASSEMBLY, DECK
FM-0648
FM-2066
FM-2072
FM-2078
FM-2566
FM-2572
FM-3066
FM-3072
1
2
07-525-004 ASSEMBLY, HANDLE 1
3
07-516-008 ASSEMBLY, LINK ARM 1
4
07-612-001 ASSEMBLY, PIN, SPRING RETAINER 1
5
07-518-009 ASSEMBLY, TORSION TUBE, SPRING TENSIONER 1
6
07-514-001 WELDMENT, 13” BUMPER BOX 2
7
21-112-003 PIN, 1/2” X 1-15/16” RETAINING CLEVIS PIN 4
8
07-025-005 HANDLE, BLACK RUBBER, 6” 1
9
07-040-003 LEVER, SPRING LINKAGE BAR 2
10
07-146-009 SPRING 1
11
65078 EXTENDED PRONG COTTER PIN, ZINC FINISH 1/8” X 1-1/2” 4
12
29-001-001 SPECIALTY MOLDED RUBBER BUMPER 2
13
11311 BOLT, HHCS, #5 PLAIN 5/8”-11 X 2” 4
14
33016 FLAT WASHER, LOW CARBON, USS ZINC PLATED, 5/8” 4
INSTALLATION INSTRUCTIONS
Read all instructions carefully before unpacking and installing your Edge-O-Dock leveler. Follow these
instructions carefully.
BEFORE YOU BEGIN.
The procedure for installing an Edge-O-Dock dock leveler depends on the dock
height and the construction of the dock edge. This manual assumes an optimum dock height of 50”.
The preferred dock edge construction is a well-anchored six-inch steel channel, ¼” thick, embedded and
anchored in the dock edge. This feature allows the dock leveler to be welded into position. This also allows you
to install an approach ramp to increase the dock leveler’s height.
With a shorter steel dock edge, concrete anchors will be required in addition to welding.
If no steel edge is present, a steel approach plate must be anchored to the floor to provide a welding surface.
DO NOT use a dock leveler that has not been welded to the dock. FAILURE TO FOLLOW THE PROPER
INSTALLATION PROCEDURE WILL DECREASE THE CAPACITY OF DOCK LEVELER.