Vestil LM-HP Series User manual

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LM-HP-Series Load Hook Fork Attachments
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to
determine whether it sustained damage during transport. If damage is discovered, record a
complete description of it on the bill of lading. If the product is undamaged, discard the
packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance
comply with laws, regulations, codes, and mandatory standards applied where the product is
used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts,
labels, and accessories, call our Technical Service and Parts Department at [phone]. The
Department can also be contacted online at https://www.vestil.com/page-parts-request.php.
Electronic Copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from
https://www.vestil.com/page-manuals.php.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or- Toll Free [phone]
Fax: [phone]
Web: www.vestilmfg.com e-mail: [email protected]
Table of Contents
Page
Signal Words….……………………………………………………………..…………..……….……………
2
Safety Instructions………………….…………………………….……………………..……..…….……….
2
National Standards…………………………………………………………………………………………..
3
Parts Diagrams, Dimensions, and Bill of Materials………………...……..….……..…………………..
3
Installing & Using the Attachment...………..………………………………………….………………….
4
Record of Satisfactory Condition…………..….……………….……………………….……………......
4
Inspections & Maintenance………………………………………………………….…………….…….…
4 - 5
Labeling Diagram………………..……………………………………………………….……………..……
5
Limited Warranty…...…………………………………………………………………………..……..………
6

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SIGNAL WORDS
This manual uses SIGNAL WORDS to indicate the likelihood that a particular action will cause
personal injuries or
property damage. Signal words also specify the level of seriousness of injury if
the product is misused in the ways
described. The following signal words are used in this manual.
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or
SERIOUS INJURY. Use of this signal word is limited to the most extreme situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
Identifies practices likely to result in product/property damage, such as operation
that might damage the product.
SAFETY INSTRUCTIONS
Vestil strives to identify all foreseeable hazards associated with the use of its products. However,
material handling is dangerous and no manual can address every conceivable risk. The most
effective way to prevent injury is to apply sound judgment whenever using this device.
WARNING
Risk of death or serious personal injuries.
•DO NOT use, inspect, or service this lifting device until you read and understand the entire
instruction manual. Read the manual whenever necessary to refresh your understanding of its
contents. Also apply all relevant provisions of the most recent revision of ANSI/ITSDF B56.1 and all
laws, regulations, codes, etc. that apply to lift truck attachments where the device is used.
•DO NOT disconnect the load from the lifting hook until the load is entirely and stably supported
by the ground or other surface.
•Inspect the device as instructed in INSPECTIONS AND MAINTENANCE on p. 4-5. Acquire a copy of
the most recent revision of ANSI/ITSDF B56.1 (“B56.1”) and apply all inspection procedures applied
to lift truck attachments.
•Always make sure that the shackle pin (see Parts diagrams on p. 3) is secure before applying a
load to the load hook. Tighten the pin before each use.
•Properly maintain the device according to the INSPECTIONS & MAINTENANCE instructions. These
procedures supplement the maintenance recommendations of B56.1 (the “Standard”). If any
instruction in this manual conflicts with the Standard, then you should apply the provision in the
Standard. DO NOT use the device unless it is in SATISFACTORY CONDITION (p. 4).
•ALWAYS attach the safety strap to the carriage of your lift truck without slack. The lifter must not
be able to slide forward on the forks while in use.
•DO NOT service the device unless you are qualified to do so. Contact TECHNICAL SERVICE
(contact information on cover page) if you are uncertain whether the attachment should be used.
•Only lift loads attached to the lifting hook with this device. DO NOT use this lifter to pull/drag
loads. Rigging must be properly attached to the load and hook before lifting the load. Be certain
that the load is balanced to avoid load swing.
•DO NOT lift people.
•DO NOT leave an elevated load unattended. Land all loads before leaving them.
•DO NOT use this attachment to lift (or move) a load that is unstable when suspended.
•DO NOT attempt to lift a load that weighs more than the capacity of the lifter OR the lift truck,
whichever is smaller. The capacity of your lifter appears on tag 1054. The tag is attached to the
product as shown in the LABELING DIAGRAM on p. 5.
•DO NOT elevate any load more than a few inches above the ground except as necessary to
avoid contact with objects in or along the path of travel.
•DO NOT raise a load over people or allow anyone to stand or reach beneath a suspended load.
•DO NOT modify this product in any way without first obtaining written approval from Vestil.
Unapproved modifications automatically void the LIMITED WARRANTY on p. 6 and might make the
product unsafe to use.
!

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NATIONAL STANDARDS
According to US Federal Occupational Safety and Health Administration (OSHA) Rule 1910.178
(29 CFR 1910.178; the “Rule”), this device is a lift truck front end attachment whenever it is mounted
on the forks of a lift truck. The Rule incorporates American National Standard ANSI/ITSDF B56.1 (the
“Standard”). The Standard is published by the Industrial Truck Standards Development Foundation
(ITSDF) on its website (www.itsdf.org). The Standard is freely downloadable at
http://www.itsdf.org/cue/b56-standards.html. Before putting this device into service, acquire a
copy of the Standard. Apply all relevant parts of Part II: For the User. If instructions provided in this
manual conflict with the Standard, then the instructions in the Standard should be applied. Vestil
requests that you immediately inform it about inconsistencies by contacting its TECHNICAL SERVICE
department. Contact information for TECHNICAL SERVICE appears on the cover page of this
manual.
PARTS DIAGRAMS, DIMENSIONS, AND BILL OF MATERIALS
MODEL
Hook
type
A B C D E F G H J K L
LM-HP4-S Swivel 24in.
61cm
61/2in.
16.5cm
8in.
20.3cm
11/2in.
3.8cm
6 in.
15.2cm
13/4in.
4.4cm
21/4in.
5.7cm
5in.
12.7cm
5in.
12.7cm
3/4in.
1.9cm
131/2in.
34.3cm
LM-HP4-R Rigid 24in.
61cm
61/2in.
16.5cm
8in.
20.3cm
11/2in.
3.8cm
6 in.
15.2cm
13/4in.
4.4cm
21/4in.
5.7cm
5in.
12.7cm
5in.
12.7cm
3/4in.
1.9cm
131/2in.
34.3cm
LM-HP6-S Swivel 24in.
61cm
61/2in.
16.5cm
8in.
20.3cm
11/2in.
3.8cm
6 in.
15.2cm
13/4in.
4.4cm
21/4in.
5.7cm
5in.
12.7cm
5in.
12.7cm
3/4in.
1.9cm
143/4in.
37.5cm
LM-HP10-
SL Swivel 25in.
63.5cm
7in.
17.8cm
8in.
20.3cm
11/2in.
3.8cm 2in. 5.08cm
27/8in.
7.3cm 11/4in. 3.2cm
209/16in.
52.2cm
Parts of Lifting hook
Item no.
Part no.
Description
Quantity
1 08-028-034
08-028-164
Hook plate
LM-HP4 & LM-HP6
LM-HP10
1
1
2
08-145-001
08-145-002
08-145-005
Lifting hook:
LM-HP4 [2-ton capacity (4,000 lb.)]
LM-HP6 [3-ton capacity (6,000 lb.)]
LM-HP10 [5-ton capacity (10,000lb.]
1
1
1
3
08-145-003
08-145-004
08-145-006
Shackle:
LM-HP4 [2-ton capacity (4,000 lb.)]
LM-HP6 [3-ton capacity (6,000 lb.)]
LM-HP10 [6.5 ton capacity (13,000lb.]
1
1
1
4 08-145-028 Safety strap with hook 1
E
F
G
H
A
B
C
D
K
L
Model Capacity
LM-HP4-S 4,000 lb. (1,818.2kg)
LM-HP4-R 4,000 lb. (1,818.2kg)
LM-HP6-S
6,000 lb. (2,727.3kg)
LM-HP10-SL
10,000 lb. (4,545kg)
Fork
receiver
Lifting
hook
J
Swivel
Spring
latch
Shackle
pin

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INSTALLING & USING THE ATTACHMENT
This product is a fork attachment subject to Federal OSHA Rule 29 CFR 1910.178 (the “Rule”).
The Rule states that you must request that either the manufacturer of your fork truck, or a
professional engineer, determine how using the lifter attachment will affect the capacity,
operation, and maintenance of your fork truck. Truck data plates, tags, labels, etc. must be
changed accordingly. The truck should also be marked to identify the attachment and to
display the approximate weight of the truck and attachment combination at maximum
elevation with load laterally centered.
Installation
1) Adjust the positions of the forks on the fork carriage to align with the fork receivers; then slide
the unit onto the forks. Keep the forks level.
2) Attach the safety strap to the fork carriage of your lift truck. Wrap the safety strap around the
fork carriage. Attach the hook (at the free end of the strap) to the safety strap. The strap must
be wrapped around the carriage a sufficient number of times so that there is no slack in the
strap. The strap must prevent the unit from sliding forward on the forks.
Using the Device
Adjust the position of the fork truck to vertically and horizontally align the lifting hook with
the center of gravity of the load. Connect the load to the hook via appropriate rigging. The
weight of the load must not exceed the capacity of the hook. [NOTE: Capacity appears on
the surface of the hook. It is also displayed on tag 1054. See LABELING DIAGRAM on p. 5.]
Connect the load to the hook to minimize load swing when the load is lifted off of the ground.
Swinging loads might cause injuries and/or could damage equipment.
RECORD OF SATISFACTORY CONDITION
Before putting the unit into service, make a record of its condition. Photograph both sides of
the device. Take close range photos of the hook, shackle, safety strap, and strap hook.
Photograph both sides of tag 1054. See LABELING DIAGRAM on p. 5. Measure the throat
openings of both hooks. Collate the photos and written descriptions into a single file. This file is
a record of the product in satisfactory condition. Compare the results of each inspection to
this RECORD to determine whether the unit is in satisfactory condition.
INSPECTIONS & MAINTENANCE
NOTICE
Proper use, maintenance, and storage are essential for this product to function properly.
oInspect the unit as instructed and as frequently as instructed.
oInspect and maintain the product as recommended in the current revision of ANSI/ITSDF
B56.1, as well as all instructions in this manual.
oStore the unit in a dry location.
Compare the results of each inspection to the RECORD OF SATISFACTORY CONDITION to
determine whether the unit is in satisfactory condition. DO NOT use the lifter unless it is in
satisfactory condition. Only use manufacturer-approved replacement parts to restore the unit
to satisfactory condition. Never make temporary repairs of damaged or missing parts. DON’T
GUESS! If you have any questions about the condition of your lifter, contact the TECHNICAL
SERVICE department. The phone number is provided on the cover page of this manual. Purely
cosmetic changes, such as chipped paint, are not changes from satisfactory condition.
However, touchup paint should be applied to all areas where the finish is damaged as soon as
the damage occurs. Exposed metal rusts. If left exposed, rust could compromise the soundness
of the metal and create a safety hazard.

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(A) Inspect the following before each use and AT LEAST once per month:
i. Hook spring latch: Confirm original condition and proper operation of the spring latch.
ii. Hook, swivel, & shackle: Check each component for significant wear, looseness,
distortion & damage.
iii. Hook plate: Look for damage like significant wear, deformation, cracking, thinning, etc.
iv. Safety strap: Closely examine the strap and the strap hook. Check the strap for thinned,
frayed, torn, or severely worn areas. Examine the strap hook for bends, cracks, and
elongation.
v. Labels/tags: Frequently examine the tag. Confirm that each label is present, in good
condition, and easily readable. See LABELING DIAGRAM on p. 2.
(B) Load test:
At least once per year, use the LM-HP to lift a full capacity load. Observe the unit from a
safe distance. Monitor the hook, shackle, and swivel (-S models). Hold the load for ~1 minute;
then lower it and disconnect it from the hook. After the load is removed, closely inspect all
parts and surfaces of the entire LM-HP for fatigue, cracks, or deformations. If any such
damage is observed, permanently remove the unit from service.
Maintenance
Proper maintenance and storage are essential for this product to function properly.
(A) Clean the unit before inspecting it.
(B) Perform all necessary adjustments, replacements and/or repairs. ONLY install replacement
parts supplied, or approved, by the manufacturer.
LABELING DIAGRAM
Label content and location are subject to change so your product might not be labeled exactly
as shown. Compare the diagram below to your RECORD OF SATUSFACTORY CONDITION. If
differences between actual labeling and this diagram exist, contact TECHNICAL SERVICE. Replace
all labels that are damaged, missing, or not easily readable (e.g. faded). To order replacement
labels, or to inquire whether your unit is properly labeled, contact the technical service and parts
department online at http://www.vestilmfg.com/parts_info.htm or by calling [phone] and
asking for the Parts Department.
Tag 1054: Obverse side - Product specifications
[Tag attaches to handle of unit via zip-tie]
Tag 1054: Reverse side – Safety messages
Attach tag to

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LIMITED WARRANTY
Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and
workmanship during the warranty period. Our warranty obligation is to provide a replacement for a
defective, original part covered by the warranty after we receive a proper request from the Warrantee (you)
for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or
from an authorized distributor AND Vestil has been fully paid.
Definition of “original part”?
An original part is a part used to make the product as shipped to the Warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that
displays the shipping date; AND 2) a written request for warranty service including your name and phone
number. Send requests by one of the following methods:
US Mail Fax Email
Vestil Manufacturing Corporation [phone] [email protected]
2999 North Wayne Street, PO Box 507 Phone Enter “Warranty service request”
Angola, IN 46703 [phone] in subject field.
In the written request, list the parts believed to be defective and include the address where replacements
should be delivered. After Vestil receives your request for warranty service, an authorized representative will
contact you to determine whether your claim is covered by the warranty. Before providing warranty service,
Vestil will require you to send the entire product, or just the defective part (or parts), to its facility in Angola, IN.
What is covered under the warranty?
The warranty covers defects in the following original, dynamic parts: motors, hydraulic pumps, motor
controllers, and cylinders. It also covers defects in original parts that wear under normal usage conditions
(“wearing parts”), such as bearings, hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is
90 days. Both warranty periods begin on the date Vestil ships the product to the Warrantee. If the product
was purchased from an authorized distributor, the periods begin when the distributor ships the product. Vestil
may, at its sole discretion, extend a warranty period for products shipped from authorized distributors by up
to 30 days to account for shipping time.
If a defective part is covered by the warranty, what will Vestil do to correct the problem?
Vestil will provide an appropriate replacement for any covered part. An authorized representative of
Vestil will contact you to discuss your claim.
What is not covered by the warranty?
The Warrantee (you) is responsible for paying labor costs and freight costs to return the product to Vestil for
warranty service.
Events that automatically void this Limited Warranty.
•Misuse;
•Negligent assembly, installation, operation or repair;
•Installation/use in corrosive environments;
•Inadequate or improper maintenance;
•Damage sustained during shipping;
•Collisions or other accidents that damage the product;
•Unauthorized modifications: Do not modify the product IN ANY WAY without first receiving written
authorization from Vestil.
Do any other warranties apply to the product?
Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the
extent allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited
Warranty. Vestil makes no warranty or representation that this product complies with any state or local
design, performance, or safety code or standard. Noncompliance with any such code or standard is not a
defect in material or workmanship.