Viavi CleanBlastPRO FCLP-ACC-KIT1 User manual

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CleanBlastPRO™
Benchtop Fiber End Face Cleaning System
User Guide
22147176 Rev. 105, Standard
November 2020

Product data subject to change
without notice.
USER GUIDE
Manufacturer:
Viavi
Product Name:
Viavi CleanBlastPRO Accessory Kit Foot Pedal Extension Cable and Clamp
Manufacturer Part Number:
FCLP-ACC-KIT1
Click here for more details on the Viavi CleanBlastPRO Accessory Kit Foot Pedal Extension Cable and Clamp

Contact the professionals at Fiber Optic Center for a quote or to get more details.
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23 Centre Street • New Bedford, MA 02740 USA Product data subject to change
without notice.
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CleanBlastPRO™ User Guide, 22147176 Rev. 105 iii
EU REACH
Article 33 of EU REACH regulation (EC) No 1907/2006 requires article suppliers to provide information if a
listed Substances of Very High Concern (SVHC) is present in an article above a certain threshold. For
information on the presence of REACH SVHCs in VIAVI products, see the Hazardous Substance Control
section of the VIAVI Policies & Standards web page.
EU CE Marking Directives (LV, EMC, RoHS, RE)
This product conforms with all applicable CE marking directives. Please request the EU Declaration of
Conformity for details.
China RoHS materials declaration
6001 America Center Drive, 6th Floor
San Jose, CA 95002, USA 22149383, Rev 000
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iv CleanBlastPRO™ User Guide, 22147176 Rev. 105
Contents
1 CleanBlastPRO™ Benchtop Fiber End Face Cleaning System.........................................................1-1
Key features........................................................................................................................................ 1-2
Ordering information.......................................................................................................................... 1-3
FCLT Series cleaning tips..................................................................................................................... 1-4
Safety.................................................................................................................................................. 1-4
Technical Assistance Center and Knowledge Base ............................................................................. 1-4
2 Getting started ............................................................................................................................2-1
CleanBlastPRO features ...................................................................................................................... 2-2
Indicators and menu navigation................................................................................................... 2-4
Handset features and mounting .................................................................................................. 2-5
Mounting the CleanBlastPRO on a cart or dolly........................................................................... 2-6
Work station requirements ................................................................................................................ 2-6
Powering the CleanBlastPRO.............................................................................................................. 2-7
Powering on ................................................................................................................................. 2-7
Powering off................................................................................................................................. 2-7
Connecting or disconnecting an air source......................................................................................... 2-8
Connecting an air source.............................................................................................................. 2-8
Disconnecting the air source........................................................................................................ 2-8
Filling the solvent tank........................................................................................................................ 2-9
Performing a manual refill ........................................................................................................... 2-9
Performing an auto refill............................................................................................................ 2-12
Configuring custom cleaning profiles ............................................................................................... 2-15
Handset operation............................................................................................................................ 2-17
Modifying handset settings........................................................................................................ 2-17
Foot pedal operation ........................................................................................................................ 2-18
Connecting an FCLT Series cleaning tip to the handset.................................................................... 2-18
3 Fiber cleaning ..............................................................................................................................3-1
Before you begin cleaning .................................................................................................................. 3-2
Priming the handset ........................................................................................................................... 3-2
Performing a cleaning cycle................................................................................................................ 3-3
Performing a regular cleaning cycle............................................................................................. 3-3
Performing an extended cleaning cycle ....................................................................................... 3-3
4 Maintenance ...............................................................................................................................4-1
Setting up the CleanBlastPRO with a check valve and pressure tank................................................. 4-2
Replacing air filters ............................................................................................................................. 4-3
Replacing the fine and coarse air filters....................................................................................... 4-3
Replacing the air filter on the CleanBlastPRO Auto Refill Kit ....................................................... 4-5
Auto-drain valves................................................................................................................................ 4-6

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CleanBlastPRO™ User Guide, 22147176 Rev. 105 v
Draining the solvent ........................................................................................................................... 4-7
Preparing the CleanBlastPRO for transportation/shipping ................................................................ 4-9
Accessing system settings and information...................................................................................... 4-10
Updating the CleanBlastPRO firmware............................................................................................. 4-11
Generating the firmware file...................................................................................................... 4-11
Updating the firmware............................................................................................................... 4-12
Exporting the log file......................................................................................................................... 4-13
Appendix A CleanBlastPRO menu summary ...................................................................................... A-1
Menu icons ......................................................................................................................................... A-2
VIAVI Menu......................................................................................................................................... A-2
Main Menu ......................................................................................................................................... A-3
Select Profile and Edit:CUSTOM ......................................................................................................... A-3
Fluid/Tank Menu ................................................................................................................................ A-4
Current Warnings ............................................................................................................................... A-4
System Settings ..................................................................................................................................A-5
Appendix B Specifications ................................................................................................................. B-1
Appendix C Custom profile examples.................................................................................................C-1
Example 1 - Basic Clean ...................................................................................................................... C-2
Example 2: Basic Clean - Two Cycles................................................................................................... C-3
Example 3: Blow/Vac Then Clean ....................................................................................................... C-4

Contact the professionals at Fiber Optic Center for a quote or to get more details.
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23 Centre Street • New Bedford, MA 02740 USA Product data subject to change
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vi CleanBlastPRO™ User Guide, 22147176 Rev. 105

About this guide
This guide provides information about the CleanBlastPRO™ Benchtop Fiber End Face Cleaning System.
Revision history
To access the latest version of this user guide, go to:
http://cbpro.updatemyunit.net/archives/CBPRO/User_Guide_CleanBlastPRO.pdf
Revision Date Details
105 November 2020 • Updated front matter content:
• Added patent information
• Replaced China RoHS materials declaration
• Updated the following sections:
• “Ordering information”
• “Performing a manual refill”
• “Performing an auto refill”
• “Foot pedal operation”
• “Generating the firmware file”
• “Updating the firmware”
• “Exporting the log file”
104 October 2020 • Updated the following information:
• Admonitions regarding solvent use
• Specifications
• URLs to access this user guide and the CleanBlastPRO Firmware USB Flash
Drive Creator
• Added the section “Preparing the CleanBlastPRO for transportation/shipping”
103 August 2020 Assigned new document part number.
102 August 2020 Document formatting changes.
101 July 2020 Document formatting changes.
100 July 2020 This document is released.

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CleanBlastPRO™ User Guide, 22147176 Rev. 105 1 - 1

1 CleanBlastPRO™ Benchtop Fiber End
Face Cleaning System
The CleanBlastPRO Benchtop Fiber End Face Cleaning System is an automated, easy-to-deploy fiber
connector cleaning system that features an internal solvent tank, air filtration system, cleaning handset
with 2-meter (6.5 foot) umbilical, and an LCD screen. The device provides users with an intuitive cleaning
system, offering cleaning profiles optimized for Simplex and MPO fiber connectors.
Also, the CleanBlastPRO supports a comprehensive selection of precision cleaning tips for most fiber
connector types, with both male (patch cord) and female (bulkhead) connectors, including SC, LC, FC, ST,
E2000, MPO, MPX, MT, and SMA. With backwards compatibility to the large selection of FCLT series tips,
users of CleanBlast™ cleaning systems can leverage their existing investment of cleaning tips.
Figure 1-1: CleanBlastPRO Benchtop Cleaning System with FCLT Series cleaning tip
This section covers the following information:
•“Key features” on page 1-2
•“Ordering information” on page 1-3
•“FCLT Series cleaning tips” on page 1-4
•“Safety” on page 1-4
•“Technical Assistance Center and Knowledge Base” on page 1-4

Contact the professionals at Fiber Optic Center for a quote or to get more details.
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23 Centre Street • New Bedford, MA 02740 USA Product data subject to change
without notice.
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CleanBlastPRO™ Benchtop Fiber End Face Cleaning System
Key features
1 - 2 CleanBlastPRO™ User Guide, 22147176 Rev. 105
Key features
• Supports use of the following cleaning solutions:
▪ 3M™ Novec™ 72DA, a superior, nonflammable, highly cost effective cleaning solvent for fiber end
faces
▪ CleanBlast Solvent from MicroCare® Corporation, which is identical to the Novec 72DA solvent
• Provides factory-defined cleaning profiles optimized for Simplex and MPO connectors, and supports
up to five user-defined custom cleaning profiles for specific applications
• Onboard self-diagnostics ensure consistent operation in mission critical applications
• Active fluid vapor vacuum system with vacuum pull greater then fluid and air pressure keeps fumes
away from operator
• Sealed fluid reservoir and fill system ensure that contaminants are not deposited by the cleaning
system
• Automatic drain valves in air-filter canisters prevent water in the air/gas supply from contaminating
the system

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CleanBlastPRO™ Benchtop Fiber End Face Cleaning System
Ordering information
CleanBlastPRO™ User Guide, 22147176 Rev. 105 1 - 3
Ordering information
Table 1-1: CleanBlastPRO Benchtop Fiber End Face Cleaning System part numbers
Component Part Number
CleanBlastPRO Benchtop Cleaning System Benchtop with Large Tank FCL-PRO-L
Accessories
CleanBlastPRO Manual Refill Kit for 225 ml Solvent Refill Bottle FCLP-RCA-2
CleanBlastPRO Auto Refill Kit for 3.75 L Solvent Refill Bottle FCLP-RCA-3
Replacement Air Filter for CleanBlastPRO Auto Refill Kit (FCLP-RCA-3),
1- Pack
FCLP-FA-F1
Solvent Refill (3M Novec 72DA1), 225 ml Bottle2
1. CleanBlastPRO is rated for use with 3M Novec 72DA Engineered Fluid. Use only Novec 72DA solvent from 3M or CleanBlast
solvent from MicroCare Corporation (identical formulation to Novec 72DA). Warranty will be void if a VIAVI repair center or
representative determines that any other solvent has been used and is the cause of operational problems.
2. For use with FCLP-RCA-2 only.
FCLP-SOL1
Solvent Refill (3M Novec 72DA) 6-pack, 225 ml Bottle2FCLP-SOL1-6
Solvent Refill (3M Novec 72DA), 3.75 L Bottle3
3. For use with FCLP-RCA-3 only.
FCLP-SOL1-XL
Exhaust Filter Kit for Bench-Top CleanBlast Systems FCLP-FE-01
Replacement Large Coarse Air Filter for CleanBlastPRO, 2-Pack FCLP-FA-F2
Replacement Large Fine Air Filter for CleanBlastPRO, 2-Pack FCLP-FA-F3
Cleaning Tips See “FCLT Series cleaning tips” on
page 1-4.
Adjustable Articulating Camera Clamp for use with CleanBlastPRO FCLP-CL-01
Foot Pedal SPDT-NO Black 3A 30VAC 8 Foot Cord for use with
CleanBlastPRO
FCLP-FP-01
Extension Cable ¼" Plug for use with FCLP-FE-01 and CleanBlastPRO FCLP-EC-01
CleanBlastPRO Accessory Kit (contains FCLP-CL-01, FCLP-FP-01, and
FCLP-EC-01)
FCLP-ACC-KIT1

Contact the professionals at Fiber Optic Center for a quote or to get more details.
focenter.com • 508-992-6464 | [phone] • [e-mail]
23 Centre Street • New Bedford, MA 02740 USA Product data subject to change
without notice.
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CleanBlastPRO™ Benchtop Fiber End Face Cleaning System
FCLT Series cleaning tips
1 - 4 CleanBlastPRO™ User Guide, 22147176 Rev. 105
FCLT Series cleaning tips
The CleanBlastPRO supports a wide range of FCLT Series cleaning tips to suit any application. Table 1-2
lists the cleaning tips used for the most common applications. For a full listing of available cleaning tips,
see the Fiber Cleaning Tips and Adapters Selection Guide.
Safety
Technical Assistance Center and Knowledge Base
To find the Technical Assistance Center phone number and email in your region for the CleanBlastPRO
product or to search the VIAVI Solutions Knowledge Base, visit the VIAVI Solutions Technical & Product
Support site at support.viavisolutions.com.
Table 1-2: FCLT Series cleaning tips for common applications
Connector Type Cleaning Tip Part Number
FC Bulkhead FCLT-U25 or FCLT-FC-250
Patch Cord FCLT-U25 + FCLT-U25-MA
LC Bulkhead FCLT-U12 or FCLT-LC
Patch Cord FCLT-U12 + FCLT-U12-MA
SC Bulkhead FCLT-U25 or FCLT-SC-250
Patch Cord FCLT-U25 + FCLT-U25-MA
ST Bulkhead FCLT-U25
Patch Cord FCLT-U25 + FCLT-U25-MA
MPO Bulkhead FCLT-MTP
Patch Cord FCLT-MTP + FCLT-MTP-MA
CAUTION
Turn off the device and disconnect all cables connected to it before moving the device.

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CleanBlastPRO™ User Guide, 22147176 Rev. 105 2 - 1

2 Getting started
This section covers the following information:
•“CleanBlastPRO features” on page 2-2
•“Work station requirements” on page 2-6
•“Powering the CleanBlastPRO” on page 2-7
•“Connecting or disconnecting an air source” on page 2-8
•“Filling the solvent tank” on page 2-9
•“Configuring custom cleaning profiles” on page 2-15
•“Handset operation” on page 2-17
•“Foot pedal operation” on page 2-18
•“Connecting an FCLT Series cleaning tip to the handset” on page 2-18

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Getting started
CleanBlastPRO features
2 - 2 CleanBlastPRO™ User Guide, 22147176 Rev. 105
CleanBlastPRO features
Figure 2-1: CleanBlastPRO - front
Figure 2-2: CleanBlastPRO - rear

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Getting started
CleanBlastPRO features
CleanBlastPRO™ User Guide, 22147176 Rev. 105 2 - 3
Figure 2-3: CleanBlastPRO - underside
Feature See...
Dial and Indicators “Indicators and menu navigation” on page 2-4
Refill Port Cover “Filling the solvent tank” on page 2-9
Handset •“Handset features and mounting” on page 2-5
•“Handset operation” on page 2-17
Air Input “Connecting or disconnecting an air source” on page 2-8
Fine and Coarse Air Filters “Replacing air filters” on page 4-3
Power Button, Power Input “Powering the CleanBlastPRO” on page 2-7
USB-C Interface •“Updating the CleanBlastPRO firmware” on page 4-11
•“Exporting the log file” on page 4-13
Foot Pedal Input “Foot pedal operation” on page 2-18
Auto-drain Valves “Auto-drain valves” on page 4-6
Mounting Holes “Mounting the CleanBlastPRO on a cart or dolly” on page 2-6

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Getting started
CleanBlastPRO features
2 - 4 CleanBlastPRO™ User Guide, 22147176 Rev. 105
Indicators and menu navigation
Figure 2-4: Indicators and CleanBlastPRO menu navigation
LCD Screen Displays the CleanBlastPRO menu, operation and status information, and error
messages related to maintenance issues. See “CleanBlastPRO menu summary” on
page A-1.
Dial • Rotate to scroll the CleanBlastPRO menu displayed on the LCD screen or to highlight
a setting to be selected.
• Click (press and release quickly) to select a menu option or setting.
• Press and hold down for certain operations.
Ready LED Lights (green) to indicate that the CleanBlastPRO is powered on and ready to operate.
Busy LED Lights (yellow) to indicate that the CleanBlastPRO is performing an operation (e.g.,
cleaning cycle, depressurization, fluid fill, firmware update, etc.).
Maintenance LED • Lights yellow to indicate the presence of a condition that does not impact normal
operation.
• Lights red to indicate the presence of a condition that prevents normal operation;
handset buttons and foot pedal are disabled while condition is present.
Fluid Gauge Number and color of lit LED components indicate the solvent level:
• Five (5) blue LEDs: 81 to 100% full
• Four (4) blue LEDs: 61 to 80% full
• Three (3) blue LEDs: 41 to 60% full
• Two (2) blue LEDs: 21 to 40% full
• One (1) blue LED: 11 to 20% full
• One (1) yellow LED: 1 to 10% full, fluid low - refill
• One (1) red LED: Empty (handset is disabled)

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Getting started
CleanBlastPRO features
CleanBlastPRO™ User Guide, 22147176 Rev. 105 2 - 5
Handset features and mounting
In addition to the cleaning tip base and configurable buttons for operation, the handset features an
onboard flashlight and a standard 1/4-20 tripod mount. For information about configuring handset
operation, including button operation, see “Handset operation” on page 2-17.
Figure 2-5: CleanBlastPRO handset features
For mounting the handset, VIAVI recommends using the DF Digitalfoto Adjustable Articulating Camera
Clamp.
Figure 2-6: Mounted handset

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Getting started
Work station requirements
2 - 6 CleanBlastPRO™ User Guide, 22147176 Rev. 105
Mounting the CleanBlastPRO on a cart or dolly
The underside of the CleanBlastPRO features six threaded (M4X0.7-6H) mounting holes for securing the
device to a cart or dolly if required. VIAVI recommends using a cart or dolly similar to the
SafTcart™ MC-61H Running Gear/Boxcart.
Figure 2-7: CleanBlastPRO underside - threaded (M4X0.7-6H) mounting holes
Note: Maximum penetration of screws to mount the device is 13 mm (0.51 inches) measured from the
underside of the device. The rubber feet can be removed from the CleanBlastPRO if required.
Work station requirements
Ensure that the CleanBlastPRO is stationed on a level, stable surface and that the following resources are
within easy reach of the device:
• An appropriate power source (see “Powering the CleanBlastPRO” on page 2-7)
• An appropriate air source (see “Connecting or disconnecting an air source” on page 2-8)

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Getting started
Powering the CleanBlastPRO
CleanBlastPRO™ User Guide, 22147176 Rev. 105 2 - 7
Powering the CleanBlastPRO
Powering on
Step 1 Ensure that the refill port cover is closed (see Figure 2-1 on page 2-2).
Step 2 At the rear of the device (see Figure 2-2 on page 2-2), do the following:
a. Connect the power adapter provided with the CleanBlastPRO to the power input and then
to the power source.
b. Press and hold the power button for two (2) seconds.
Step 3 Observe the following sequence on the front panel of the CleanBlastPRO:
▪ All LEDs light momentarily.
▪ Fluid gauge LEDs light to indicate solvent level in tank.
▪ Ready or Maintenance LED lights, depending on the status of the device (see “Current
Warnings” on page A-4).
▪ The VIAVI menu appears on the LCD screen.
— End —
Powering off
Step 1 Press and hold the power button for two (2) seconds.
Step 2 Observe the following sequence at the front panel:
▪ Lit indicators turn off.
▪ LCD screen turns off.
Important: Always use the power button to power off the CleanBlastPRO. Avoid disconnecting
the power cord while the device is powered on.
— End —
CAUTION
Use only the power adapter shipped with the CleanBlastPRO to power the device.

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Getting started
Connecting or disconnecting an air source
2 - 8 CleanBlastPRO™ User Guide, 22147176 Rev. 105
Connecting or disconnecting an air source
Use any of the following air sources with the CleanBlastPRO:
• Compressed shop air (ISO8573 Class 5 - Clean Dry Air. Oil less than 25mg/m**3)
• Oil-free portable air compressor. VIAVI recommends the Metabo HPT® Ultra Quiet EC28M Portable
Air Compressor.
•Nitrogen (N2) tank, regulated down to 100 psi
Important: See “Setting up the CleanBlastPRO with a check valve and pressure tank” on page 4-2 for
information about ensuring consistent air pressure whenever the CleanBlastPRO must share
an air source with other equipment.
Connecting an air source
Step 1 Ensure that the refill port cover is closed (see Figure 2-1 on page 2-2).
Step 2 Insert the connector straight into the air input of the CleanBlastPRO, and then secure it.
If the CleanBlastPRO is powered on and the air source is properly connected to the device, the
Ready LED lights and the VIAVI menu appears on the LCD screen.
Note: If the Maintenance LED lights, navigate to the Current Warnings menu on the LCD screen
for information (see “Current Warnings” on page A-4).
— End —
Disconnecting the air source
Step 1 Pull back on the spring-loaded locking mechanism of the air source connector.
Step 2 Pull the connector straight off the air input.
— End —
CAUTION
For any air source, ensure that the air/gas pressure is within 80 to 140 psi (100 psi
nominal), which is the operational range of the CleanBlastPRO (see “Specifications” on
page B-1).

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focenter.com • 508-992-6464 | [phone] • [e-mail]
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Click here for more details on the Viavi CleanBlastPRO Accessory Kit Foot Pedal Extension Cable and Clamp
Getting started
Filling the solvent tank
CleanBlastPRO™ User Guide, 22147176 Rev. 105 2 - 9
Filling the solvent tank
The CleanBlastPRO supports both manual and automatic refilling of its internal solvent tank, and provides
a contaminant-free connection between the solvent bottle and the tank to prevent contamination of the
solvent tank during refill.
Ensure that you have the correct refill kit and correct bottle size of 3M Novec 72DA or CleanBlast solvent
for the type of refill operation you want to use. See “Ordering information” on page 1-3 for more
information.
Important:
• CleanBlastPRO is rated for use with 3M Novec 72DA Engineered Fluid. Use only Novec 72DA solvent
from 3M or CleanBlast solvent from MicroCare Corporation (identical formulation to Novec 72DA).
Warranty will be void if a VIAVI repair center or representative determines that any other solvent has
been used and is the cause of operational problems..
• Store each refill kit in a contaminant-free zipper locking bag between uses.
Performing a manual refill
Step 1 Ensure that the CleanBlastPRO is powered on.
Step 2 Install the CleanBlastPRO Manual Refill Kit (FCLP-RCA-2) assembly onto a 225-ml bottle of
solvent.
WARNING
Read this procedure in full before you begin. Do not attempt to connect the refill kit to
the CleanBlastPRO until the device has completely depressurized.

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focenter.com • 508-992-6464 | [phone] • [e-mail]
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Click here for more details on the Viavi CleanBlastPRO Accessory Kit Foot Pedal Extension Cable and Clamp
Getting started
Filling the solvent tank
2 - 10 CleanBlastPRO™ User Guide, 22147176 Rev. 105
Step 3 At the front of the CleanBlastPRO, rotate the refill port cover counterclockwise.
Depressurization of the CleanBlastPRO begins immediately. Observe the message and count-
down timer that appear on the LCD screen and wait for depressurization to complete.
Step 4 Ensure that depressurization is completed.
The following message appears on the LCD screen.
Step 5 Orient the fill connector on the refill assembly so that the marking TOP on the top lever is facing
up, press the top and bottom levers on the fill connector, and then connect the fill connector to
the refill port on the CleanBlastPRO.

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Getting started
Filling the solvent tank
CleanBlastPRO™ User Guide, 22147176 Rev. 105 2 - 11
Step 6 Invert the bottle of solvent upside down and hold it above the refill port so that the solvent
drains into the tank.
Note: Do not press or click the dial on the CleanBlastPRO during the manual refill operation.
Important: Ensure that the fill connector remains steady while in use. Bumping or jostling the
connector during refill can cause solvent to leak from the fittings.
Step 7 Observe the LCD screen, the fluid gauge, and the contents of the bottle.
The solvent will automatically stop draining from the bottle when the solvent tank is full and the
fluid gauge indicates 100%.
Step 8 When the solvent is at the required level, set the bottle down right side up.
Step 9 Press the top and bottom levers on the fill connector, and then carefully pull back the fill
connector to disconnect it from the CleanBlastPRO.
Step 10 Rotate the refill port cover clockwise to close it.
Step 11 Remove the refill kit assembly from the bottle of solvent, and store it in a contaminant-free
zipper locking bag.
Important: If you choose to leave the refill kit assembly installed on the bottle of solvent,
ensure that the fill connector is wrapped and that the assembly and bottle are
stored in a contaminate-free manner.
— End —