Vintage Air 75456-LFZ-A User manual

INSTALLATION INSTRUCTIONS FOR
HEAT/COOL/DEFROST
75456-LFZ-A
1956
FORD F-100
TRUCK
an ISO 9001:2008 Registered Company
18865 GOLL ST. - SAN ANTONIO, TX. - 78266 - ph.210-654-7171 - fax 210-654-3113
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 1 OF 19

2
Table of Contents
PAGES
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2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
COVER
TABLE OF CONTENTS
PACKING LIST
INFORMATION PAGE
PASSENGER COMPARTMENT
CONDENSER ASSEMBLY
CONDENSER HARDLINES
FIGURE 3
CONDENSER HARDLINE, COMPRESSOR BRKT. & EVAP. PREPARATION
FIGURE 4
EVAPORATOR INSTALLATION
FINAL STEPS
FIGURE 5 & 6
EVAPORATOR HARDLINE
FIGURE 7-7A
COMPRESSOR HARDLINE MNTG.
FIGURE 8 & 9
EVAPORATOR BRACKET INSTALLATION
FIGURE 10 & 11
FIREWALL
FIGURE 12
THERMOSTAT ADJUSTMENT
WIRING DIAGRAM
DRIVER SIDE COMPRESSOR MNTG. TEMPLATE
PASS. SIDE COMPRESSOR MNTG. TEMPLATE
EVAPORATOR KIT PACKING LIST
1956 F-100 FORD TRUCK w/ H/C/D
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 2 OF 19

** BEFORE BEGINNING INSTALLATION, OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT.
PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS,
VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 3 OF 19
No. QTY. PART No. DESCRIPTION
1.
2.
1
1
55288-VUE-A
79756-LFN
EN II EVAP. SUB CASE
ACCESSORY KIT
G
1
1956 FORD F-100
EVAPORATOR KIT PACKING LIST
ACCESSORY KIT
79756-LFN
EVAP. SUB CASE
55288-VUE-A
EVAPORATOR KIT
75456-LFZ-A
2
1956 F-100 FORD TRUCK w/ H/C/D
3

4
1956 F-100 FORD TRUCK w/ H/C/D
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 4 OF 19
IMPORTANT NOTICE-PLEASE READ
1956 F-100 FORD TRUCK
HEAT/COOL/DEFORST
FOR MAXIMUM SYSTEM PERFORMANCE VINTAGE AIR RECOMMENDS THE FOLLOWING:
VINTAGE AIR SYSTEMS ARE DESIGNED TO OPERATE WITH R134a
REFRIGERANT ONLY! USE OF ANY OTHER REFRIGERANTS IS A FIRE HAZARD
AND COULD DAMAGE EITHER YOUR AIR CONDITIONING SYSTEM OR YOUR VEHICLE.
USE OF ANY OTHER REFRIGERANTS WILL VOID ALL WARRANTIES OF
THE AIR CONDITIONING SYSTEM AND COMPONENTS. USE OF THE PROPER
TYPE AND AMOUNT OF REFRIGERANT IS CRITICAL TO PROPER SYSTEM
OPERATION. VINTAGE AIR RECOMMENDS OUR SYSTEMS BE CHARGED BY
WEIGHT WITH A QUALITY CHARGING STATION OR SCALE.
THIS KIT DOES NOT CONTAIN HEATER HOSE. YOU MUST PURCHASE 8 FEET OF 5/8" DIA.
HEATER HOSE FROM VINTAGE AIR (31800-VUD) OR FROM YOUR LOCAL PARTS RETAILER.
70053-LFR - RADIATOR
32053-LFF - FAN SHROUD
32518-VUF - 18” FAN
32000-VUF - CLUTCH FAN
SAFETY SWITCHES:
SERVICE INFO:
R134a SYSTEM
LUBRICANT CAPACITIES: NEW COMPRESSOR - NO ADDITIONAL OIL NEEDED
USED COMPRESSOR - CONSULT VINTAGE AIR
REFRIGERANT CAPACITIES FOR VINTAGE AIR SYSTEMS
(FOR OTHER SYSTEMS, CONSULT MANUFACTURER GUIDELINES)
A COMPRESSOR SAFETY SWITCH MUST BE INSTALLED ON EVERY A/C SYSTEM. A BINARY SWITCH
(PART# 24679-VUS) DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE
CONDITIONS (REFRIGERANT LOSS) OR EXCESSIVELY HIGH HEAD PRESSURE (406 PSI.) TO PREVENT
COMPRESSOR DAMAGE OR HOSE RUPTURE. A TRINARY SWITCH (PART# 24678-VUS) COMBINES
HI/LOW PRESSURE PROTECTION WITH AN ELECTRIC FAN OPERATION SIGNAL AT 254 PSI. COMPRESSOR
SAFETY SWITCHES ARE EXTREMELY IMPORTANT SINCE AN A/C SYSTEM RELIES ON REFRIGERANT TO CARRY
LUBRICATION THROUGH THE SYSTEM.
ATTENTION: SYSTEM COMPONENTS: THE COMPRESSOR, EVAPORATOR, CONDENSER & DRIER ARE
CAPPED. CAPS MAY BE UNDER PRESSURE WITH DRY NITROGEN. BE CAREFUL REMOVING CAPS. DO
NOT REMOVE CAPS PRIOR TO INSTALLATION. REMOVING CAPS PRIOR TO INSTALLATION WILL CAUSE
COMPONENTS TO COLLECT MOISTURE AND LEAD TO PREMATURE FAILURE AND REDUCED PERFORMANCE.
EVACUATE THE SYSTEM FOR 35-45 MINUTES WITH SYSTEM COMPONENTS (DRIER, COMPRESSOR,
EVAPORATOR, AND CONDENSER) AT A TEMPERATURE OF AT LEAST 85° F. ON A COOL DAY. THE
COMPONENTS CAN BE HEATED WITH A HEAT GUN OR BY RUNNING THE ENGINE WITH THE HEATER
ON BEFORE EVACUATING. LEAK CHECK AND CHARGE TO SPECIFICATIONS.
CHARGE WITH 1.8 lbs.
(1 lbs. 12 oz) OF REFRIGERANT

INSTALLATION INSTRUCTIONS FOR
1956 F-100 FORD PICKUP WITH HEAT/COOL/DEFROST
PASSENGER COMPARTMENT
BEFORE STARTING THE AIR CONDITIONER INSTALLATION, CHECK FOR
PROPER OPERATION OF ALL COMPONENTS (RADIO, LIGHTS, WIPERS, ETC.).
STUDY THE INSTRUCTIONS, ILLUSTRATIONS AND DIAGRAMS.
NOTE
FIGURE 1
10/32 NUTS
W/STAR
WASHERS
10/32 x 1/2"
MACHINE SCREWS
#8 x 1/2"
SCREWS
2” x 16”
2” x 28”
O.E.M.
DEFROST
DUCTS
HOSE
ADAPTERS
1/4”- 20 NUT
WITH STAR WASHER
O.E.M.
NUT
1/4”- 20 x 1/2”
BOLTS
2-1/2” x 30”
2-1/2” x 30”
2-1/2” x 50”
JACK
NUT
O.E.M. DEFROST
DUCT MOUNTING.
STUD
1. DISCONNECT BATTERY.
REMOVE THE FOLLOWING:
2. PASSENGER KICK PANEL.
3. GLOVE BOX.
4. HEATER ASSEMBLY.
5. CONTROL PANEL ASSEMBLY.
6. O.E.M. DEFROST DUCT HOSES.
7. REMOVE SEAT ASSEMBLY (THIS IS
OPTIONAL FOR EASIER ACCESS
TO UNDER-DASH AREA.)
5
1956 F-100 FORD TRUCK w/ H/C/D
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 5 OF 19

1. REMOVE GRILL ASSEMBLY.
2. LOOSEN THE TWO 3/8" O.E.M. MOUNTING BOLTS AS SHOWN IN FIGURE 3, PAGE 7.
3. POSITION CONDENSER ON CORE SUPPORT AS SHOWN IN FIGURE 3, PAGE 7.
4. FASTEN TOP CONDENSER BRACKETS TO UPPER CORE SUPPORT, USING 1/4" x 1" BOLTS, WHICH
PASS THROUGH O.E.M. HOLES IN UPPER CORE SUPPORT AND INTO THE U-NUT MOUNTED ON
THE CONDENSER BRACKET.
5. TIGHTEN 1/4" x 1" TOP BOLTS AND 3/8" O.E.M. LOWER BOLTS TO SECURE CONDENSER.
CONDENSER INSTALLATION
1956 FORD F-100 CONDENSER
FRONT VIEW
.
.
.
.
.
.
.
.
TINNERMAN
NUTS MOUNTED
TO CONDENSER
BRACKET
NOTE: IF USING A COMPRESSOR MOUNTED ON THE PASSENGER SIDE, DRILL HOLE ON PASSENGER
SIDE ONLY. IF COMPRESSOR IS MOUNTED ON THE DRIVER SIDE, YOU MUST DRILL A HOLE ON THE
PASSENGER AND DRIVER SIDES OF THE CORE SUPPORT.
1. LOCATE TEMPLATES ON PAGE 17 OR PAGE 18 (DEPENDING ON WHETHER THE COMPRESSOR IS MOUNTED ON DRIVER OR PASSENGER SIDE)
FOR CORE SUPPORT HOLES.
2. CUT OUT THE APPROPRIATE TEMPLATE(S) AND POSITION ON CORE SUPPORT AS SHOWN IN FIGURE 2.
3. MARK CENTER OF HOLES AND CAREFULLY CUT TO 1-1/4" USING A HOLE SAW.
CORE SUPPORT HOLES
FIGURE 2
TEMPLATE
FOR DRIVER
SIDE MOUNTED
COMPRESSOR
TEMPLATE
FOR PASSENGER
SIDE MOUNTED
COMPRESSOR
TEMPLATE
#2
TEMPLATE
#1
DRILL A
1-1/4” HOLE IN
CORE SUPPORT
FOR RUBBER
GROMMET
DRILL A
1-1/4” HOLE IN
CORE SUPPORT
FOR RUBBER
GROMMET
6
1956 F-100 FORD TRUCK w/ H/C/D
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 6 OF 19

1. LOCATE THE TWO 1-1/4" GROMMETS.
2. INSTALL THESE GROMMETS IN THE 1-1/4" HOLES (PREVIOUSLY DRILLED) IN THE CORE SUPPORT (SEE FIGURE 3).
3. LOCATE THE #6 ALUMINUM LIQUID HARDLINE.
4. LOCATE A #6 O-RING. LUBRICATE AND INSTALL ON THE #6 LIQUID HARDLINE. SEE FIGURE 3, BELOW, AND FIGURE 5, PAGE 10.
5. ROUTE THIS LINE THROUGH THE CORE SUPPORT GROMMET AS SHOWN IN FIGURE 3, AND CONNECT TO DRIER.
6. LOCATE THE #8 DISCHARGE HARDLINE.
7. LOCATE A #8 O-RING, LUBRICATE AND INSTALL ON THE #8 DISCHARGE HARDLINE. SEE FIGURE 5, PAGE 10.
8. ROUTE THIS LINE THROUGH THE CORE SUPPORT GROMMET AS SHOWN IN FIGURE 3, AND CONNECT TO THE CONDENSER. TIGHTEN THIS FITTING.
9. SECURE THESE LINES TO THE CORE SUPPORT WITH SUPPLIED ADEL CLAMPS & BRACKETS. SEE FIGURE 8, PAGE 12.
CONDENSER HARDLINES
IF THE COMPRESSOR IS MOUNTED ON THE DRIVER SIDE OF THE ENGINE, PROCEED WITH THE INSTRUCTIONS TITLED:
CONDENSER HARDLINES (DRIVER SIDE COMPRESSOR MOUNTING).
IF THE COMPRESSOR IS MOUNTED ON THE PASSENGER SIDE OF THE ENGINE, PROCEED WITH THE INSTRUCTIONS TITLED:
CONDENSER HARDLINES (PASSENGER SIDE COMPRESSOR MOUNTING).
CONDENSER HARDLINES (DRIVER SIDE COMPRESSOR MOUNTING):
FIGURE 3
.
.
.
.
.
.
.
.
OEM BOLT OEM BOLT
TINNERMAN NUT
(INCLUDED WITH KIT)
3/8” OEM MOUNTING BOLT
3/8” OEM MOUNTING BOLT
CONDENSER MOUNTING (DRIVER SIDE COMPRESSOR):
33135-VUI
GROMMET 33133-VUI
GROMMET
#6 LIQUID LINE
35013-LFG
#8 DISCHARGE
35015-LFG
7
1956 F-100 FORD TRUCK w/ H/C/D
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 7 OF 19
FLOW
IN
NOTE: REFRIGERANT FLOW THROUGH DRIER
IS IN FROM CONDENSER, OUT TO EVAPORATOR.

COMPRESSOR BRACKETS
NOTE: REFER TO SEPARATE INSTRUCTIONS TO INSTALL COMPRESSOR BRACKET USING HARDWARE
INCLUDED WITH THE BRACKET.
EVAPORATOR PREPARATION
BEFORE INSTALLING EVAPORATOR UNIT, LOCATE HEATER HOSE CLAMPS, HEATER CONTROL VALVE, AND ALL FEEDER TUBES.
CUT HEATER HOSE TO LENGTH AND ATTACH FEEDER TUBES TO EVAPORATOR, AS SHOWN IN FIGURE 7, PAGE 11. ALSO, LOCATE
COWL VENT TEMPLATE ON FIGURE 13, PAGE 17. PLACE TEMPLATE ON COWL VENT FLANGE AND MARK HOLE CENTERS.
SEE FIGURE 11, PAGE 13. DRILL THESE HOLES TO 1/8". THESE HOLES WILL BE USED TO SECURE TOP BRACKET ON EVAPORATOR
CASE.
CONDENSER HARDLINES (PASSENGER S IDE COMPRESSOR MOUNTING):
1. LOCATE THE 1-1/4" GROMMET WITH THE TWO HOLES.
2. INSTALL THIS GROMMET IN THE 1-1/4" HOLE (PREVIOUSLY DRILLED) ON THE PASSENGER SIDE OF THE CORE SUPPORT.
3. LOCATE THE #6 ALUMINUM LIQUID HARDLINE.
4. LOCATE A #6 O-RING, LUBRICATE AND INSTALL ON THE #6 HARDLINE (SEE FIGURE 5, PAGE 9 ).
5. ROUTE THIS LINE THROUGH THE GROMMET AS SHOWN IN FIGURE 4, AND CONNECT TO DRIER. TIGHTEN THIS FITTING.
6. LOCATE THE #8 HARDLINE AND A #8 O-RING. LUBRICATE O-RING, AND INSTALL ON THE #8 DISCHARGE HARDLINE (SEE FIGURE 5, PAGE 10).
7. ROUTE THIS LINE THROUGH THE CORE SUPPORT GROMMET AS SHOWN IN FIGURE 4, AND CONNECT TO THE CONDENSER. TIGHTEN THIS FITTING.
8. SECURE THESE LINES TO CORE SUPPORT WITH SUPPLIED ADEL CLAMP AND BRACKET (SEE FIGURE 9, PAGE 12).
FIGURE 4
.
.
.
.
.
.
.
.
#6 LIQUID LINE
35013-LFG
33134-VUI
2-HOLE
GROMMET
CONDENSER MOUNTING (PASSENGER SIDE COMPRESSOR):
OEM BOLT OEM BOLT
TINNERMAN NUT
(INCLUDED WITH KIT)
OEM
3/8” MOUNTING BOLT
OEM
3/8” MOUNTING BOLT
#8 DISCHARGE
35014-LFG
8
1956 F-100 FORD TRUCK w/ H/C/D
FLOW
IN
NOTE: REFRIGERANT FLOW THROUGH DRIER
IS IN FROM CONDENSER, OUT TO EVAPORATOR.
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 8 OF 19

1. PLACE EVAPORATOR UNDER DASH ON PASSENGER SIDE WITH THE FEEDER TUBE OUTLETS POINTED TOWARD THE FIREWALL.
2. INSTALL BINARY SAFETY SWITCH AS SHOWN ON PAGE 11.
3. POSITION THE EVAPORATOR BEHIND DASH BY TILTING THE UNIT APPROXIMATELY 45° TOWARD YOURSELF, WITH THE TUBES FACING THE FIREWALL.
ROTATE THE EVAPORATOR AWAY FROM YOU, SO THAT THE TUBE OPENINGS ARE POINTING INTO THE ENGINE COMPARTMENT THROUGH THE O.E.M.
HEATER MOTOR OPENING IN THE FIREWALL.
4. ATTACH THE BLOWER HOUSING BRACKET TO THE FIREWALL USING THE O.E.M. HOLE AND A 1/4”-20 x 1/2” BOLT AND NUT, AND 2 FLAT WASHERS AS
SHOWN IN FIGURE 12, PAGE 14.
5. ATTACH THE TOP EVAPORATOR BRACKET TO THE COWL VENT FLANGE BY USING TWO #8 x 1/2" SCREWS IN THE PREVIOUSLY DRILLED HOLES.
BOLT TO THE CASE WITH 2 EACH 1/4”-20 x 1/2” BOLTS, AS SHOWN IN FIGURE 11, PAGE 13.
6. ATTACH FRONT EVAPORATOR BRACKET TO EVAPORATOR CASE AND BOTTOM OF DASH USING (2) 1/4”-20 x 1/2” BOLTS AND NUTS, AS SHOWN IN
FIGURE 1, PAGE 5.
1. INSTALL FIREWALL COVER & GROMMETS OVER EVAPORATOR FEEDER TUBES (AS SHOWN IN FIGURE 7A, PAGE 11) AND BOLT TO FIREWALL AS SHOWN
IN FIGURE 12, PAGE 14.
2. LOCATE THE #10 A/C SUCTION HOSE. TEMPORARILY CONNECT (NO O’RING NEEDED AT THIS TIME) THE CRIMPED END OF THIS HOSE TO THE
#10 EVAPORATOR FEEDER TUBE AND ROUTE THE UNCRIMPED END TO THE COMPRESSOR.
TEMPORARILY INSTALL THE #10-90° FITTING (IN BAG) TO THE COMPRESSOR. (NOTE: THIS IS A TEMPORARY CONNECTION WHICH DOES NOT
REQUIRE AN O-RING AT THIS TIME). HAND TIGHTEN THE FITTINGS.
3. ROUTE THE #10 HOSE TO THE #10 FITTING ON THE COMPRESSOR AND CUT TO LENGTH. (NOTE: MAKE SURE THE A/C BELT IS PROPERLY TENSIONED
BEFORE CUTTING HOSES TO LENGTH). PUSH THIS #10 HOSE ONTO THE FITTING AND LEAVE TEMPORARILY.
4. LOCATE THE #6 A/C HOSE. TEMPORARILY CONNECT THE CRIMPED END OF THIS HOSE TO THE #6 EVAPORATOR FEEDER TUBE. ROUTE THE
UNCRIMPED END OF THIS HOSE TO THE #6 ALUMINUM HARDLINE WHICH PASSES THROUGH THE PASSENGER SIDE OF THE CORE SUPPORT.
TEMPORARILY CONNECT THE #6 - 90° FITTING (IN BAG) TO THE #6 ALUMINUM HARDLINE WHICH PASSES THROUGH THE CORE SUPPORT.
5. ROUTE THE #6 HOSE TO THE #6 FITTING AND CUT TO LENGTH. (LEAVE THE #6 HOSE CONNECTED TO THIS FITTING, TEMPORARILY).
6. LOCATE THE #8 DISCHARGE HOSE.
7. TEMPORARILY CONNECT (NO O-RINGS) THE CRIMPED END OF THIS HOSE TO THE #8 DISCHARGE HARDLINE WHICH IS CONNECTED TO THE TOP
PORT ON THE CONDENSER, AND PASSES THROUGH THE CORE SUPPORT.
8. ROUTE THE #8 DISCHARGE HOSE TO THE COMPRESSOR.
9. TEMPORARILY CONNECT THE #8 FITTING (IN BAG) TO THE COMPRESSOR.
10. ROUTE THE #8 DISCHARGE HOSE TO THE FITTING AND CUT HOSE TO LENGTH. PUSH #8 A/C HOSE ONTO THE #8 FITTING.
(NOTE: MAKE SURE THE A/C BELT IS PROPERLY TENSIONED BEFORE CUTTING HOSES TO LENGTH).
11. REMOVE THE #6, #8 & #10 HOSES. FOLLOW THE CRIMPING INSTRUCTIONS SUPPLIED WITH YOUR HOSE KIT AND CRIMP ALL HOSE CONNECTIONS.
REINSTALL ALL HOSES USING O-RINGS FOR THE FINAL CONNECTION. (BE SURE TO LUBRICATE O-RINGS AND TIGHTEN PROPERLY. SEE FIGURE 5,
PAGE 10). RE
INST
ALL ALL THE A/C HOSES. WRAP THE METAL PORTIONS OF THE #10 FITTING WITH SUPPLIED PRESS TAPE.
* NOTE: MARK POSITION OF HOSES/FITTINGS (CLOCKING) PRIOR TO CRIMPING. AFTER HOSES ARE CRIMPED, THEY WILL NOT
ROTATE INSIDE FITTING.
* NOTE: BULK HEATER HOSE NOT SUPPLIED WITH KIT. OBTAIN 5/8" HEATER HOSE FROM LOCAL AUTO PARTS RETAILER.
1. CONNECT A LENGTH OF 5/8” HEATER HOSE TO THE TOP PASSENGER SIDE HEATER HOSE FEEDER LINE AT THE FIREWALL COVER (THE TOP
PASSENGER SIDE FEEDER LINE CONTAINS THE HEATER CONTROL VALVE). ROUTE THIS HOSE TO THE HEATER HOSE PRESSURE PORT (THIS IS
USUALLY FROM THE INTAKE MANIFOLD). CUT TO LENGTH AND CONNECT WITH A HOSE CLAMP (SEE FIGURE 12, PAGE 14).
2. CONNECT A LENGTH OF 5/8” HEATER HOSE TO THE TOP DRIVER SIDE HEATER HOSE FEEDER LINE AT THE FIREWALL COVER. ROUTE THIS HOSE TO
THE HEATER HOSE SUCTION PORT (USUALLY LOCATED ON THE WATER PUMP). CUT TO LENGTH AND CONNECT WITH A HOSE CLAMP
(SEE FIGURE 12, PAGE 14).
EVAPORATOR INSTALLATION
REFRIGERATION HOSES
HEATER HOSES
9
1956 F-100 FORD TRUCK w/ H/C/D
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 9 OF 19

1. TEMPORARILY INSTALL THE UNDER DASH PANEL WITH LOUVER PACKAGE. THE
UNDER DASH PANEL WILL BOLT TO THE BOTTOM OF THE DASH THROUGH THE
O.E.M. HOLES (SEE FIGURE 1, PAGE 5).
2. USING THE VENT LEVER AS A GUIDE, CENTER THE UNDER DASH PANEL ON THE
BOTTOM OF DASH.
3. CAREFULLY MARK THROUGH THE O.E.M. HOLES TO SHOW BOLT LOCATIONS.
REMOVE PANEL.
4. DRILL 3/16” HOLES THROUGH LOCATIONS MARKED ON UNDER DASH PANEL.
5. INSTALL ALL DUCT HOSES. SEE FIGURE 1, PAGE 5 FOR HOSE ROUTING.
6. ATTACH DRIVER SIDE LOUVER ASSEMBLY TO DRIVER SIDE KICK-PANEL WITH TWO
#8 x 1/2" SCREWS. (SEE FIGURE 1, PAGE 5).
7. LOCATE THE VINTAGE AIR CONTROL PANEL.
8. CAREFULLY UNROLL THE CAPILLARY TUBE ON THE THERMOSTAT.
9. ROUTE THE CAPILLARY TUBE THROUGH THE OPENING IN THE UNDER DASH
PANEL AND INSERT IN THE LOCATION STICKER LOCATED ON TOP OF THE
EVAPORATOR ( SEE PAGE 15). THE CAPILLARY TUBE SHOULD EXTEND INTO THE
COIL TO A DEPTH OF ABOUT 5”.
10. BOLT PANEL TO BOTTOM OF DASH WITH #10/32 x 1/2" MACHINE SCREWS
(SEE FIGURE 1, PAGE 5).
11. INSTALL THE CONTROL PANEL IN THE UNDER DASH PANEL.
12. CONNECT ALL WIRING AS SHOWN IN WIRING DIAGRAM. SEE PAGE 16. (IF USING
AN OPTIONAL CONTROL PANEL, FOLLOW WIRING DIAGRAM FURNISHED WITH
OPTIONAL PANEL).
13. ATTACH DRAIN HOSE TO UNDERSIDE OF EVAPORATOR AND ROUTE TO DRAIN
ELBOW PROTRUDING INTO ENGINE COMPARTMENT ON OTHER SIDE OF FIREWALL
(SEE FIGURE 12, PAGE 14).
14. INSTALL NEW SUPPLIED GLOVE BOX.
15. RE-ATTACH ALL O.E.M. ITEMS PREVIOUSLY REMOVED.
FINAL STEPS
#6 O-RING #8 O-RING #10 O-RING
FOR A PROPER SEAL
OF FITTINGS -
INSTALL SUPPLIED
O-RINGS AS SHOWN
AND LUBRICATE WITH
SUPPLIED OIL.
O-RING SUPPLIED OIL
FOR O-RINGS
O-RING,
SLIDE OVER
MALE INSERT TO
SWAGED LIP
MALE
INSERT
FEMALE
NUT
FILL RADIATOR WITH AT LEAST A 50/50 MIXTURE OF APPROVED
ANTIFREEZE AND WATER. IT IS THE OWNER’S RESPONSIBILITY
TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL AT ALL
TIMES. FAILURE TO FOLLOW ANTIFREEZE RECOMMENDATIONS
WILL CAUSE HEATER CORE TO CORRODE PREMATURELY AND POSSIBLY
BURST IN THE A/C MODE AND/OR FREEZING WEATHER, VOIDING YOUR
WARRANTY. CHECK COMPLETE A/C ASSEMBLY FOR PROPER OPERATION.
VINTAGE AIR RECOMMENDS THAT ALL A/C SYSTEMS BE SERVICED BY A CERTIFIED
AUTOMOTIVE AIR CONDITIONING TECHNICIAN ONLY. SEE INSIDE COVER
FOR SERVICE INFORMATION.
•START ENGINE AND RUN UNTIL NORMAL OPERATING TEMPERATURE IS REACHED.
PLACE SWITCH IN HEAT POSITION, AND SELECT FAN SPEED DESIRED. THE SYSTEM
WILL HEAT THE VEHICLE. IMPORTANT:
(BE
SURE THE ENGINE
THERMOSTAT HAS OPENED, AND THE APPRO
VED ANTIFREEZE
MIXTURE HAS BEEN CIRCULATED THROUGH THE HEATER CORE BEFORE
TESTING THE A/C MODES).
•WHEN VALVE IS CLOSED, INLET SIDE OF VALVE SHOULD BE HOT AND OUTLET SIDE
SHOULD BE COOL. WHEN THE VALVE IS OPEN, BOTH INLET AND OUTLET SIDES
SHOULD BE HOT.
•CONNECT WIRING ACCORDING TO PAGE 16.
FIGURE 5
FIGURE 6
PRESS TAPE
(INSTALLED
AT FACTORY)
HOLD TO
RESIST
TWISTING
TIGHTEN
#10 SUCTION
HOSE
#6 LIQUID
HOSE
LUBRICATE
O-RING
PRESS TAPE ENTIRE
LINE (TO BE APPLIED
BY CUSTOMER)
PRESS TAPE ENTIRE
LINE ( APPLIED
AT FACTORY)
1956 F-100 FORD TRUCK w/ H/C/D
10 905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 10 OF 19

1/2"
3/8"
5/8"
DETAIL
NOTE: ARROWS INDICATE
DIRECTION OF REFRIGERANT FLOW
ELECTRONIC-SERVO
HEATER CONTROL VALVE
ELECTRONIC-SERVO
HEATER CONTROL VALVE
INSTALL
BINARY
SAFETY
SWITCH
35057-LFG
35059-LFG
35056-LFG
35058-LFG
2-1/2"
LENGTH
HEATER
HOSE
2-1/2" LENGTH HEATER HOSE
(CONNECT TO HEATER CONTROL VALVE)
DIRECTION OF
FLOW
#8
HARD
LINE
CONNECTS TO
5/8” HOSE (HEAT OUT)
#8HARDLINECO
NNECTSTO5/8” HOSE
H
(
E
A
T
I
N
)
#10 SUCTION LINE
(EVAPORATOR TO COMPRESSOR)
#6 LIQUID LINE
(DRIER TO EXPANSION VALVE)
EXPANSION
VALVE
1956 F-100 FORD TRUCK w/ H/C/D
11
FIGURE 7
FIGURE 7 A
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 11 OF 19

(#8 DISCHARGE LINE)
35015-LFG
DRIVER’S SIDE COMPRESSOR MOUNT LINE ROUTING
DRIVER SIDE CORE SUPPORT PASSENGER SIDE CORE SUPPORT
OEM
BOLT OEM
BOLT
PASSENGER SIDE COMPRESSOR MOUNT LINE ROUTING
(#6 DRIER TO EVAPORATOR LINE)
35013-LFG
FIGURE 9
RADIATOR RADIATOR
OEM
BOLT
RADIATOR
1956 F-100 FORD TRUCK w/ H/C/D
12
FIGURE 8
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 12 OF 19

EVAPORATOR INSTALLATION (CONTINUED)
1956 F-100 FORD TRUCK w/ H/C/D
13
TEMPLATE FROM
PAGE 17.
COWL VENT
FLANGE
#8 x 1/2”
SCREWS
FIGURE 10
FIGURE 11
TOP
EVAPORATOR
BRACKET
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 13 OF 19

O.E.M. HOLE
FOR
1/4"-20 x 1/2"
BOLT
BLOWER
BRACKET
FIREWALL
10/32 x 1/2"
MACHINE
SCREW
W/NUT
PRE-DRILL
3/16” HOLES
FIGURE 12
#6 A/C
HOSE
#10 A/C
HOSE
5/8” HEATER
HOSE (SUPPLY LINE)
5/8” HEATER
HOSE (RETURN LINE)
10/32 x 1/2"
MACHINE
SCREW
W/NUT
DRAIN
ELBOW
1956 F-100 FORD TRUCK w/ H/C/D
14 905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 14 OF 19

AIR CONDITIONING ADJUSTMENTS:
CAPILLARY
TUBE
TO
EVAPORATOR
COIL
COLDER CLOCKWISE
WARMER COUNTERCLOCKWISE
ROTARY TYPE
THERMOSTAT
INSERT THERMOSTAT
CAPILLARY TUBE
THRU THIS HOLE.
ENTIRE THICKNESS OF
EVAPORATOR COIL.
THIS STICKER LOCATED
ON TOP SIDE OF
EVAPORATOR CASE
LEFT COLDER
CAPILLARY
TUBE
TO
EVAPORATOR
COIL
RIGHT WARMER
SLIDE TYPE THERMOSTAT
EVAPORATOR
NOTE: YOUR SYSTEM MAY HAVE A ROTARY
OR SLIDE TYPE THERMOSTAT.
1.) SYMPTOM:
SYMPTOM:
SYMPTOM:
THE A/C WORKS WELL AT FIRST THEN QUITS COOLING. THE AIR FLOW FROM THE
VENTS IS LOW, AND THE COMPRESSOR CLUTCH CYCLES INFREQUENTLY.
SOLUTION:
SOLUTION:
SOLUTION:
THE THERMOSTAT IS SET TOO COLD AND THE EVAPORATOR IS "ICING UP" AND RESTRICTING
AIR FLOW. ALLOW THE ICE TO MELT AND SET THE WARMER (COUNTERCLOCK-
WISE) 1/8 OF A TURN EACH ADJUSTMENT UNTIL THE SYMPTOMS DIMINISH.
ADJUST THE
IN 1/8" INCREMENTS TOWARD THE SMALLER RED GRADIENTS, UNTIL
THE SYMPTOMS DIMINISH.
2.) A/C NEVER GETS COLD AND THE COMPRESSOR CLUTCH CYCLES FREQUENTLY.
THE THERMOSTAT IS SET TOO WARM. SET THE COLDER (CLOCKWISE)
1/8 OF A TURN EACH ADJUSTMENT, UNTIL THE DESIRED AIR TEMPERATURE IS REACHED. ADJUST
IN 1/8" INCREMENTS TOWARD COLDER UNTIL THE DESIRED AIR TEMP IS REACHED.
AVOID SETTING THE THERMOSTAT TOO COLD.
3.) THE A/C NEVER GETS COLD, SOMETIMES EVEN BLOWS HOT, AND THE A/C COMPRESSOR
CLUTCH INFREQUENTLY CYCLES OFF.
THE HEATER MAY BE ON AT ALL TIMES.
CAREFULLY
FEEL THE HEATER HOSE BETWEEN THE
EVAPORATOR AND THE HEATER CONTROL VALVE. THIS HOSE SHOULD NOT BE HOT IN THE A/C MODE.
IF THE HOSES ARE HOT ....
A)- THE HEATER CONTROL VALVE MAY BE INSTALLED BACKWARDS. CHECK THE FLOW DIRECTION
ARROW ON THE VALVE AGAINST THE ILLUSTRATION IN YOUR INSTALLATION INSTRUCTIONS.
B)- IF CABLE OPERATED: THE VALVE MAY BE MISADJUSTED.
C)- IF VACUUM OPERATED: IT MAY BE GETTING VACUUM AT ALL TIMES (CHECK ELECTRIC SOLENOID).
D)- THE HEATER CONTROL VALVE MAY BE INSTALLED IN THE WRONG HOSE. IT MUST BE INSTALLED
IN THE HOSE COMING FROM THE INTAKE MANIFOLD ENGINE COOLANT PRESSURE PORT.
• THE AIR CONDITIONER THERMOSTAT CONTROLS COIL TEMPERATURE. ROTARY TYPE THERMOSTATS ARE
SHIPPED ADJUSTED FULLY COLD (CLOCKWISE). IN THE MAJORITY OF CASES THE A/C WILL OPERATE
CORRECTLY AS SHIPPED.
• TURNING THE KNOB ON THE ROTARY TYPE THERMOSTAT
ROTARY TYPE THERMOSTAT
ROTARY TYPE THERMOSTAT
ROTARY TYPE THERMOSTAT
TO THE RIGHT (CLOCKWISE) MAKES THE SYSTEM
OPERATE COLDER. MOVING THE LEVER TOWARD COLDER ON THE SLIDE TYPE THERMOSTAT
SLIDE TYPE THERMOSTAT
SLIDE TYPE THERMOSTAT
SLIDE TYPE
THERMOSTAT
MAKES THE
SYSTEM OPERATE COLDER. IF THE THERMOSTAT IS SET TOO COLD THE EVAPORATOR COIL WILL
"ICE UP", M EANING THE EVAPORATOR COIL IS RESTRICTED WITH ICE AND COLD AIR FLOW WILL BE REDUCED.
• TURNING THE KNOB TO THE LEFT (COUNTERCLOCKWISE) ON A MAKES THE
SYSTEM OPERATE WARMER. MOVING THE LEVER TOWARD THE RED LINES ON A
MAKES THE SYSTEM OPERATE WARMER. THE COMPRESSOR CLUTCH WILL CYCLE OFF FREQUENTLY. THE
EVAPORATOR COIL WILL NOT GET AS COLD AND THE AIR TEMPERATURE WILL NOT BE AS COLD.
ADJUSTING A/C THERMOSTAT
,
1956 F-100 FORD TRUCK w/ H/C/D
15
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 15 OF 19

WIRING DIAGRAM - GEN II
HEAT/COOL/DEFROST
1956 F-100 FORD TRUCK w/ H/C/D
16
B
L H
MAC B
L H
MAC
TO BATTERY OR
BATTERY TERMINAL
ON STARTER
SOLENOID.
87
87a
86 85
30
87
87a
86 85
30
BLUE
YELLOW
ORANGE
MODE
SWITCH
AUX.
BAT.
A/C
CLUTCH RED
HIGH
BLOWER
RELAY
POWER
RELAY
WHITE
WHITE
WHITE
WHITE/ORANGE
PURPLE
PURPLE
GROUND
GROUND
BLUE
BLACK
RED
ORANGE
FAN
SPEED
SWITCH
YELLOW
GREEN
BLACK
A/C
THERMOSTAT
BLUE
(REQUIRED) COMPRESSOR
SAFETY SWITCH
BINARY TYPE
CIRCUIT
BREAKER
30
AMP
CONNECT TO
KEY ON IGNITION
SOURCE
(5AMP FUSE)
BLUE
PINK
BLACK
RED
BROWN
ORANGE
LT. BLUE
WHITE/BROWN
WHITE/BLUE
WHITE/RED
BLACK/WHITE
NOTE ORIENTATION
OF PLUGS
WHITE
GROUND
GREY
PURPLE
HEATER CONTROL
VALVE
POTENTIOMETER
RED/WHITE
RED/WHITE
GREY/BLACK
GREY/BLACK
WHITE/YELLOW
WHITE/YELLOW
BLOWER
MOTOR
YELLOW
RED
ORANGE
CONTROL MODULE
FLOOR/VENT
SERVO
(REAR VIEW OF PLUG)
HEATER CONTROL
VALVE SERVO
(REAR VIEW OF PLUG)
DEFROST
SERVO
(REAR VIEW OF PLUG)
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 16 OF 19

DRIVER SIDE CORE SUPPORT TEMPLATE
PLACE ON DRIVER’S
SIDE OF CORE SUPPORT
AS SHOWN IN FIGURE 2,
PAGE 6.
THIS TEMPLATE IS FOR
DRIVER’S SIDE
COMPRESSOR MOUNTED
VEHICLES ONLY!
OEM
BOLT
TEMPLATE #1
OEM
BOLT
FIGURE 12
FIGURE 14
1956 F-100 FORD TRUCK w/ H/C/D
17
LEFT
RIGHT
TOP
COWL VENT
TEMPLATE FOR
TOP
EVAPORATOR
BRACKET
FIGURE 13
905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 17 OF 19


PASSENGER SIDE CORE SUPPORT TEMPLATE
PLACE ON PASSENGER
SIDE OF CORE SUPPORT
AS SHOWN IN FIGURE 2,
PAGE 6.
THIS TEMPLATE IS FOR
DRIVER’S SIDE
COMPRESSOR MOUNTED
VEHICLES ONLY!
OEM
BOLT
TEMPLATE #2
OEM
BOLT
FIGURE 15
1956 F-100 FORD TRUCK w/ H/C/D
18 905456-LFZ-A REV E 03/05/14, 56 FORD PICK UP INSTRUCTIONS PG 18 OF 19

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