VIPA CP 343-2AH10 User manual

Manual
VIPA System 300V
CP
343-2AH10
Order No.: VIPA HB130E_CP
Reference: RE_343-2AH10
Rev. 08/41
This manual is part of the documentation package
with order number VIPA HB130E_CP and relevant for:
Product Order number as of state:
CP HW CP FW
CP 343-2P ASI VIPA 343-2AH10 01 V104

Manual VIPA System 300V About this manual
Subject to change to cater for technical progress.
The information contained in this manual is supplied without warranties.
The information is subject to change without notice.
© Copyright 2008 VIPA, Gesellschaft für Visualisierung und Prozess-
automatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach,
Tel.: [phone]
Fax.: [phone]
EMail: [email protected]
http://www.vipa.de
Hotline: [phone]
All rights reserved
The contents of this manual were verified with respect to the hard- and
software.
However, we assume no responsibility for any discrepancies or errors. The
information in this manual is verified on a regular basis and any required
corrections will be included in subsequent editions.
Suggestions for improvement are always welcome.
VIPA, SPEED7 and System 300V
are registered trademarks of VIPA Gesellschaft für Visualisierung und
Prozessautomatisierung mbH.
SIMATIC, STEP and S7-300
are registered trademarks of Siemens AG.
Any other trademarks referred to in the text are the trademarks of the
respective owner and we acknowledge their registration.
Disclaimer of
liability
Trademarks

About this manual Manual VIPA System 300V
Subject to change to cater for technical progress.
About this manual
This manual describes the VIPA CP 343-2P ASI AS-i master from the
System 300V. Here you may find every information for commissioning and
operation.
Chapter 1: Basics
This basics contain hints for the usage of the System 300V modules.
Besides the general information like dimensions and environment
conditions, also basics about AS-i may be found here.
Chapter 2: Assembly and installation guidelines
In this chapter you will find all information, required for the installation and
the cabling of a PLC system with the components of the System 300 and
the CP 343-2P ASI.
Chapter 3: Hardware description
Here the hardware components of the CP 343-2P ASI are described.
The technical data are at the end of the chapter.
Chapter 4: Deployment CP 343-2P ASI
Here the deployment of the CP 343-2P ASI in the System 300 is described.
The chapter starts with information about hardware configuration, button
configuration and how to upload and deal with the AS-i configuration in the
PG. In the following there is a description of the embedding in the your
PLC system and the possibilities for diagnostics and troubleshooting are
shown.
With information about the firmware update the chapter ends.
Chapter 5: Deployment command interface
This chapter contains the information, which is required to access the
command interface of the VIPA CP 343-2P ASI. Via the command
interface the response of the AS-i master may completely be controlled
within your user program.
Outline

Manual VIPA System 300V Contents
HB130E - CP - RE_343-2AH10 - Rev. 08/41 i
Contents
User considerations.................................................................................1
Safety information....................................................................................2
Chapter 1 Basics..............................................................................1-1
Safety Information for Users................................................................. 1-2
General description of the System 300V .............................................. 1-3
Components......................................................................................... 1-4
Basics AS-i........................................................................................... 1-5
Chapter 2 Assembly and installation guidelines............................2-1
Overview .............................................................................................. 2-2
Installation dimensions ......................................................................... 2-3
Installation at the profile rail.................................................................. 2-4
Cabling................................................................................................. 2-6
Installation Guidelines ........................................................................ 2-10
Chapter 3 Hardware description .....................................................3-1
Properties............................................................................................. 3-2
Structure .............................................................................................. 3-3
Technical Data ..................................................................................... 3-6
Chapter 4 Deployment CP 343-2P ASI ............................................4-1
Fast introduction................................................................................... 4-2
Hardware configuration ........................................................................ 4-3
Button configuration ............................................................................. 4-6
Uploading the current configuration to PG............................................ 4-7
Configuration AS-i slave....................................................................... 4-8
Data transfer with the user program ................................................... 4-10
Diagnostic functions ........................................................................... 4-14
Troubleshooting and error behavior.................................................... 4-17
Help for trouble shooting .................................................................... 4-18
Firmware update ................................................................................ 4-20
Chapter 5 Deployment Command interface ...................................5-1
Command interface FC "ASI_3422" ..................................................... 5-2
Deployment of the command interface................................................. 5-6
Set_Permanent_Parameter.................................................................. 5-8
Get_Permanent_Parameter ................................................................. 5-8
Write_Parameter.................................................................................. 5-9
Read_Parameter.................................................................................. 5-9
Store_Actual_Parameters .................................................................. 5-10
Set_Extended_Permanent_Configuration .......................................... 5-10
Get_Extended_Permanent_Configuration.......................................... 5-11
Store_Actual_Configuration................................................................ 5-11
Read_Extended_Actual_Configuration............................................... 5-12
Set_LPS............................................................................................. 5-12
Set_Offline_Mode .............................................................................. 5-13

Contents Manual VIPA System 300V
ii HB130E - CP - RE_343-2AH10 - Rev. 08/41
Select Autoprogramming.................................................................... 5-13
Set_Operation_Mode ......................................................................... 5-14
Change_AS-i_Slave_Address ............................................................ 5-14
Get_AS-i_Slave_Status...................................................................... 5-15
Get_LPS, Get_LAS, Get_LDS, Get_Flags ......................................... 5-16
Get_Extended_Total_Configuration ................................................... 5-19
Store_Extended_Total_Configuration................................................. 5-23
Write_Extended_Parameter_List........................................................ 5-28
Read_Extended_Parameter_Echo_List.............................................. 5-29
Read_Version_ID ............................................................................... 5-30
Read_AS-i-Slave_ID .......................................................................... 5-30
Read_AS-i_Slave_Extended_ID1....................................................... 5-31
Write_AS-i_Slave_Extended_ID1....................................................... 5-31
Read_AS-i_Slave_Extended_ID2....................................................... 5-32
Read_AS-i_Slave_I/O ........................................................................ 5-32
Get_LPF............................................................................................. 5-33
Write_AS-i_Slave_Parameter_String ................................................. 5-33
Read_AS-i-Slave_Parameter_String .................................................. 5-34
Read_AS-i_Slave_ID_String .............................................................. 5-35
Read_AS-i_Slave_Diagnostic_String ................................................. 5-36
Appendix................................................................................................A-1
AS-Interface Protocol Implementation Conformance Statement ..........A-1
Index ....................................................................................................B-1

Manual VIPA System 300V User considerations
HB130E - CP - RE_343-2AH10 - Rev. 08/41 1
User considerations
This manual describes the CP 343-2P ASI from VIPA. It contains a
description of the construction, project implementation and usage.
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
• an index at the end of the manual.
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Safety information Manual VIPA System 300V
2 HB130E - CP - RE_343-2AH10 - Rev. 08/41
Safety information
The CP 343-2P ASI is constructed and produced for:
• all VIPA System 300 components
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Modification to the process control system should only be carried out
when the system has been disconnected from power!
• Installation and modifications only by properly trained personnel
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal

Manual VIPA System 300V Chapter 1 Basics
HB130E - CP - RE_343-2AH10 - Rev. 08/41 1-1
Chapter 1 Basics
This basics contain hints for the usage of the System 300V modules.
Besides the general information like dimensions and environment
conditions, also basics about AS-i may be found here.
Topic Page
Chapter 1 Basics..............................................................................1-1
Safety Information for Users................................................................. 1-2
General description of the System 300V .............................................. 1-3
Components......................................................................................... 1-4
Basics AS-i........................................................................................... 1-5
Overview
Content

Chapter 1 Basics Manual VIPA System 300V
1-2 HB130E - CP - RE_343-2AH10 - Rev. 08/41
Safety Information for Users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges.
The Symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable.
Modules that have been damaged by electrostatic discharges can fail after
a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive
modules you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Handling of
electrostatic
sensitive modules
Shipping of
modules
Measurements and
alterations on
electrostatic
sensitive modules

Manual VIPA System 300V Chapter 1 Basics
HB130E - CP - RE_343-2AH10 - Rev. 08/41 1-3
General description of the System 300V
The System 300V is a modular automation system for middle and high
performance needs, that you can use either distributed or non-distributed.
The single modules are directly clipped to a 530 mm backplane and are
connected together with the help of bus clips at the backside.
The single modules of the VIPA System 300V are design compatible to
Siemens. Due to the compatible backplane bus it is no problem to mix the
modules from VIPA and Siemens.
The CPUs of the System 300V are instruction set compatible to S7-300
from Siemens. The CPUs are programmed via the VIPA programming
software WinPLC7 or the SIMATIC manager from Siemens or other
available programming tools.
The following picture illustrates the performance range of the
System 300V:
System 300V
decentral
Periphery
Profibus
Dig. IN / Dig. OUT / Anal. IN / Anal. OUT / CP / PS
central
for STEP®7 from Siemens
PLC-CPUCAN
The System 300V

Chapter 1 Basics Manual VIPA System 300V
1-4 HB130E - CP - RE_343-2AH10 - Rev. 08/41
Components
• Profile rail 530mm
• Peripheral modules with recessed labeling
• Dimensions of the basic enclosure:
1tier width: (WxHxD) in mm: 40x125x120
Please regard that the power supply and header modules like CPUs and
couplers may only plugged-in at the left side.
VIPA 321-1BH00
DI 16xDC24V
X2
34
.0
.1
.2
.3
.4
.5
.6
.7
.0
.1
.2
.3
.4
.5
.6
.7
SM321
VIPA 307-2EA00
PS 307/6
X2
34
IN AC 100-240V
1.3-0.6A
50-60Hz
OUT DC 24V/∑Ι:6A
9A (peak)
L
N
PE
G
X2
X1
DC24V
DC24V
+
-
+
-
OH
OL
OK
OFF
ON
PWR
RUN
STOP
SF
FRCE
MMC
DESL
RUN
ERR
DE
IF
MMC
RUN
STOP
MRES
PLC
X1
VIPA 315-3DP01
PB-M
X5
X2 X3
PS DVI CF PB-DP
CPU315NET
X2
34
DC 24V
+
-
+
-
MP I
2
• Wiring by means of spring pressure connections (CageClamps) at the
front connector
• Core cross-section 0.08...2.5mm2or 1.5 mm2
• Total isolation of the wiring at module change
• Potential separation of all modules to the backplane bus
• Burst/ESD acc. IEC 61000-4-2/IEC 61000-4-4 (up to level 3)
• Shock resistance acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)
• Operating temperature: 0 ... +60°C
• Storage temperature: -25 ... +70°C
• Relative humidity: 5...95% without condensation
• Ventilation by means of a fan is not required
The digital in-/output modules of the System 300V from VIPA are pin and
function compatible to Siemens.
The project engineering happens in the SIMATIC manager from Siemens.
Dimensions/
Weight
Installation
Reliability
Environmental
conditions
Compatibility

Manual VIPA System 300V Chapter 1 Basics
HB130E - CP - RE_343-2AH10 - Rev. 08/41 1-5
Basics AS-i
AS-Interface (AS-i=Aktor-Sensor-interface) may be deployed at the field
area as a communication system. It serves for the connection of sensors
and actuators at the lowest control level with the goal to compensate the
parallel wiring.
Data and energy (max. 8A) are transferred by the same line at AS
interface. Here non-shielded 2-wire lines are used.
AS-Interface is a single master system. Data were cyclically (max. 10ms)
exchanged between AS-i master and each configured AS-i slave by means
of a serial protocol.
Here one telegram has 4bit user data. Up to 62 AS-i slaves may be
connected to one AS-i master according to the specification 2.1
Plant control level
Process and production level
Sensor-/actuator level
TCP/IP
Ethernet
Fieldbus systems
e.g. Profibus, CAN-Bus,
Interbus, DeviceNET
AS-i
Within an AS-i net each AS-i slave has an individual address, which is not
volatile programmed. The address 0 may not be used, since every AS-i
slave has the address 0 on delivery and the address 0 is used at the AS-i
master for the function automatic address programming.
Each AS-i slave has a slave profile. The profile consists of 2 digits divided
by a dot. The I/O configuration is represented by the 1. digit, the ID code
(identification code) is represented by the 2. digit.
The direction of the data bits is described by the I/O configuration.
I: input, O: output, B: bidirectional
Slave profiles with the same I/O configuration where more near described
by the ID code.
An AS-i slave is connected to the two-wire-cable by means of the piercing
technique. Here the insulating material is penetrated by two piercing
connectors to get contact to the cable. Since the flat cable is mechanically
coded, there is a protection against reverse polarity. The replacement of
just mounted AS-i slaves is possible at any time. Here cables with self-
healing effect are available.
Due to the arbitrary network topology e.g. bus, star or tree each AS-i slave
may be mounted at any position within the network. Due to the small
frequency a termination at the end of the lines is not necessary. The line
length is limited to max. 100m. The line length may be increased up to
300m by means of a repeater.
What is AS-i ?
AS-i address
AS-i slave profile
Connection to AS-i
cable

Chapter 1 Basics Manual VIPA System 300V
1-6 HB130E - CP - RE_343-2AH10 - Rev. 08/41

Manual VIPA System 300V Chapter 2 Assembly and installation guidelines
HB130E - CP - RE_343-2AH10 - Rev. 08/41 2-1
Chapter 2 Assembly and installation guidelines
In this chapter you will find all information, required for the installation and
the cabling of a PLC system with the components of the System 300 and
the CP 343-2ASI.
Topic Page
Chapter 2 Assembly and installation guidelines............................2-1
Overview .............................................................................................. 2-2
Installation dimensions ......................................................................... 2-3
Installation at the profile rail.................................................................. 2-4
Cabling................................................................................................. 2-6
Installation Guidelines ........................................................................ 2-10
Overview
Content

Chapter 2 Assembly and installation guidelines Manual VIPA System 300V
2-2 HB130E - CP - RE_343-2AH10 - Rev. 08/41
Overview
The single modules are directly installed on a profile rail and connected via
the backplane bus coupler. Before installing the modules you have to clip
the backplane bus coupler to the module from the backside.
The backplane bus couplers are included in the delivery of the peripheral
modules.
G
122
Order number A B C
VIPA 390-1AB60 160mm 140mm 10mm
VIPA 390-1AE80 482mm 466mm 8.3mm
VIPA 390-1AF30 530mm 500mm 15mm
VIPA 390-1AJ30 830mm 800mm 15mm
VIPA 390-9BC00* 2000mm - 15mm
* Unit pack: 10 pieces
For the communication between the modules the System 300V uses a
backplane bus connector. The backplane bus connectors are included in
the delivering of the peripheral modules and are clipped at the module from
behind before installing it to the profile rail.
General
Profile rail
Bus connector

Manual VIPA System 300V Chapter 2 Assembly and installation guidelines
HB130E - CP - RE_343-2AH10 - Rev. 08/41 2-3
Installation dimensions
1tier width (WxHxD) in mm: 40 x 125 x 120
65mm
40mm 122mm
125 mm
120mm
175mm
Dimensions Basic
enclosure
Dimensions
Installation
dimensions

Chapter 2 Assembly and installation guidelines Manual VIPA System 300V
2-4 HB130E - CP - RE_343-2AH10 - Rev. 08/41
Installation at the profile rail
You may install the System 300V as well horizontal as vertical. Please
regard the allowed environment temperatures:
• horizontal structure: from 0 to 60°
• vertical structure: from 0 to 40°
The horizontal structure always starts at the left side with the power supply
and the CPU, then you plug-in the peripheral modules beside to the right.
You may plug-in maximum 32 peripheral modules to the CPU.
PWR
RUN
STOP
SF
MMC
FRCE
DESL
RUN
ERR
DE
IF
MMC
RUN
STOP
MRES
PLC
X1
VIPA Muster
PB-M
X5
X2 X3
PS DVI CF MPI PB-DP
CPU 317-BM
X2
34
+
-
+
-
DC 24V
VIPA 321-1BH00
DI 16xDC24V
X2
34
.0
.1
.2
.3
.4
.5
.6
.7
.0
.1
.2
.3
.4
.5
.6
.7
SM321
VIPA 307-2EA00
PS 307/6
X2
34
IN AC 100-240V
1.3-0.6A
50-60Hz
OUT DC 24V/∑Ι:6A
9A (peak)
L
N
PE
G
X2
X1
DC24V
DC24V
+
-
+
-
OH
OL
OK
OFF
ON
Power Supply I/O PeripheryCPU
The vertical structure is turned for 90° against the clockwise direction.
PWR RUN STOP SF MMC FRCE DESL
RUN ERR DE IF
MMC
RUN STOP MRES
PLC
X1
VIPA Muster
PB-M
X5
X2 X3
PS DVI CF MPI PB-DP
CPU 317-BM
X2
34
+
-
+
-
DC 24V
VIPA 321-1BH00
DI 16xDC24V
X2
34
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7
SM321
VIPA 307-2EA00
PS 307/6
X2
34
IN AC 100-240V
1.3-0.6A 50-60Hz
OUT DC 24V/∑Ι:6A
9A (peak)
L N PE
G
X2 X1
DC24V DC24V
+
-
+ -
OH OL OK
OFF ON
Power Supply I/O PeripheryCPU
Structure:

Manual VIPA System 300V Chapter 2 Assembly and installation guidelines
HB130E - CP - RE_343-2AH10 - Rev. 08/41 2-5
• Bolt the profile rail with the background (screw
size: M6), so that you still have minimum 65mm
space above and 40mm below the profile rail.
• If the background is a grounded metal or device
plate, please look for a low-impedance connec-
tion between profile rail and background.
• Connect the profile rail with the protected earth
conductor. For this purpose there is a bolt with
M6-thread.
• The minimum cross-section of the cable to the
protected earth conductor has to be 10mm2.
• Stick the power supply to the profile rail and pull it
to the left side to the grounding bolt of the profile
rail.
• Fix the power supply by screwing.
• Take a bus coupler and click it at the CPU from
behind like shown in the picture.
• Stick the CPU to the profile rail right from the
power supply and pull it to the power supply.
• Click the CPU downwards and bolt it like shown.
• Repeat this procedure with the peripheral
modules, by clicking a backplane bus coupler,
stick the module right from the modules you've
already fixed, click it downwards and connect it
with the backplane bus coupler of the last module
and bolt it.
Danger!
• Before installing or overhauling the System 300V, the power supplies
must be disconnected from voltage (pull the plug or remove the fuse)!
• Installation and modifications only by properly trained personnel!
Approach

Chapter 2 Assembly and installation guidelines Manual VIPA System 300V
2-6 HB130E - CP - RE_343-2AH10 - Rev. 08/41
Cabling
The power supplies and CPUs are exclusively delivered with CageClamp
contacts. For the signal modules the front connectors are available from
VIPA with screw contacts. In the following all connecting types of the power
supplies, CPUs and input/output modules are described.
Danger!
• Before installation or overhauling, the power supplies must be
disconnected from voltage (pull the plug or remove the fuse)!
• Installation and modifications only by properly trained personnel!
For the cabling of power supplies, bus couplers and parts of the CPU, gray
connectors with CageClamp technology are used.
You may connect wires with a cross-section of 0.08 mm2to 2.5 mm2. You
can use flexible wires without end case as well as stiff wires.
You fix the conductors to the CageClamps like this:
1
2
[1] Rectangular opening for screwdriver
[2] Round opening for wires
1
2
3
The picture on the left side shows the cabling step by step from top view.
• To conduct a wire you plug a fitting screwdriver obliquely into the
rectangular opening like shown in the picture.
• To open the contact spring you have to push the screwdriver in the
opposite direction and hold it.
• Insert the de-isolated wire into the round opening. You may use wires
with a cross-section from 0.08 mm2to 2.5 mm2.
• By removing the screwdriver the wire is connected safely with the plug
connector via a spring.
Overview
CageClamp
technology (gray)