VIPA System 300S User manual

CPU | 314-6CF03 | Manual
HB140 | CPU | 314-6CF03 | GB | 16-43
VIPA System 300S
SPEED7 CPU 314ST

314-6CF03_000_CPU 314ST,3,GB - © 2016
VIPA GmbH
Ohmstr. 4
91074 Herzogenaurach
Telephone: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.vipa.com

Table of contents
1 General...................................................................................... 6
1.1 Copyright © VIPA GmbH ................................................... 6
1.2 About this manual.............................................................. 7
1.3 Safety information.............................................................. 8
2 Basics..................................................................................... 10
2.1 Safety information for users............................................. 10
2.2 Operating structure of a CPU........................................... 11
2.2.1 General.......................................................................... 11
2.2.2 Applications .................................................................. 11
2.2.3 Operands...................................................................... 12
2.3 CPU 314-6CF03............................................................... 13
2.4 General data.................................................................... 16
3 Assembly and installation guidelines.................................. 18
3.1 Overview.......................................................................... 18
3.2 Installation dimensions..................................................... 18
3.3 Assembly SPEED-Bus..................................................... 20
3.4 Assembly standard bus.................................................... 23
3.5 Cabling............................................................................. 25
3.6 Installation guidelines....................................................... 27
4 Hardware description............................................................ 31
4.1 Properties......................................................................... 31
4.2 Structure........................................................................... 32
4.2.1 General......................................................................... 32
4.2.2 Interfaces...................................................................... 32
4.2.3 Memory management................................................... 34
4.2.4 Storage media slot ....................................................... 34
4.2.5 Battery backup for clock and RAM................................ 35
4.2.6 Operating mode switch................................................. 36
4.2.7 LEDs............................................................................. 36
4.2.8 In-/Output range CPU 314-6CF03................................ 39
4.3 Technical data.................................................................. 41
5 Deployment CPU 314-6CF03................................................. 54
5.1 Assembly.......................................................................... 54
5.2 Start-up behavior.............................................................. 54
5.3 Addressing....................................................................... 55
5.3.1 Overview....................................................................... 55
5.3.2 Addressing.................................................................... 55
5.3.3 Address assignment I/O part......................................... 58
5.4 Hardware configuration - CPU......................................... 59
5.5 Hardware configuration - I/O modules............................. 60
5.6 Hardware configuration - Ethernet PG/OP channel......... 61
5.7 Hardware configuration - SPEED-Bus............................. 63
5.7.1 Preconditions................................................................ 63
VIPA System 300S Table of contents
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5.7.2 Proceeding.................................................................... 64
5.8 Setting standard CPU parameters................................... 64
5.8.1 Parameterization via Siemens CPU.............................. 64
5.8.2 Parameters CPU........................................................... 65
5.8.3 Parameters for DP........................................................ 67
5.8.4 Parameters for MPI/DP ................................................ 68
5.9 Setting VIPA specific CPU parameters............................ 69
5.9.1 Proceeding.................................................................... 69
5.9.2 VIPA specific parameters.............................................. 71
5.10 Project transfer............................................................... 74
5.10.1 Transfer via MPI/PROFIBUS....................................... 74
5.10.2 Transfer via Ethernet................................................... 76
5.10.3 Transfer via MMC........................................................ 77
5.11 Access to the internal Web page.................................... 78
5.12 Operating modes............................................................ 81
5.12.1 Overview..................................................................... 81
5.12.2 Function security......................................................... 83
5.13 Overall reset................................................................... 84
5.14 Firmware update............................................................ 85
5.15 Reset to factory settings................................................. 88
5.16 Slot for storage media.................................................... 89
5.17 Memory extension with MCC......................................... 90
5.18 Extended know-how protection...................................... 91
5.19 CMD - auto commands.................................................. 92
5.20 Diagnostic entries........................................................... 94
5.21 Control and monitoring of variables with test functions 127
6 Deployment I/O periphery................................................... 129
6.1 Overview........................................................................ 129
6.2 In-/Output range CPU 314-6CF03................................. 130
6.3 Address assignment I/O part.......................................... 132
6.4 Analog part..................................................................... 134
6.5 Analog part - Parametrization........................................ 138
6.6 Analog part - Diagnostic functions................................. 142
6.7 Digital part...................................................................... 145
6.8 Counter - Fast introduction............................................. 147
6.9 Counter - In-/output area................................................ 149
6.10 Counter - Parametrization............................................ 152
6.11 Counter - Functions...................................................... 159
6.12 Counter - Additional functions...................................... 164
6.13 Counter - Diagnostic and interrupt............................... 171
6.13.1 Process interrupt....................................................... 171
6.13.2 Diagnostic interrupt................................................... 172
7 Deployment PtP communication........................................ 178
7.1 Fast introduction............................................................. 178
7.2 Principle of the data transfer.......................................... 179
7.3 Deployment of RS485 interface for PtP ........................ 179
VIPA System 300STable of contents
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7.4 Parametrization.............................................................. 182
7.4.1 FC/SFC 216 - SER_CFG - Parametrization PtP......... 182
7.5 Communication.............................................................. 183
7.5.1 FC/SFC 217 - SER_SND - Send to PtP...................... 183
7.5.2 FC/SFC 218 - SER_RCV - Receive from PtP............. 183
7.6 Protocols and procedures ............................................. 183
7.7 Modbus - Function codes .............................................. 187
7.8 Modbus - Example communication................................ 192
8 Deployment PROFIBUS communication........................... 194
8.1 Overview........................................................................ 194
8.2 Fast introduction............................................................. 195
8.3 Hardware configuration - CPU....................................... 195
8.4 Deployment as PROFIBUS DP master.......................... 196
8.5 Deployment as PROFIBUS DP slave............................ 197
8.6 PROFIBUS installation guidelines.................................. 200
8.7 Commissioning and Start-up behavior........................... 203
9 WinPLC7............................................................................... 205
9.1 System conception......................................................... 205
9.2 Installation...................................................................... 205
9.3 Example project engineering.......................................... 207
9.3.1 Job definition............................................................... 207
9.3.2 Project engineering..................................................... 207
9.3.3 Test the PLC program in the Simulator....................... 213
9.3.4 Transfer PLC program to CPU and its execution........ 214
10 Configuration with TIA Portal............................................. 216
10.1 TIA Portal - Work environment .................................... 216
10.1.1 General..................................................................... 216
10.1.2 Work environment of the TIA Portal.......................... 216
10.2 TIA Portal - Hardware configuration - CPU ................. 217
10.3 TIA Portal - Hardware configuration - I/O modules...... 218
10.4 TIA Portal - Hardware configuration - Ethernet PG/OP
channel......................................................................... 219
10.5 TIA Portal - Setting VIPA specific CPU parameters..... 222
10.6 TIA Portal - VIPA-Include library................................... 225
10.7 TIA Portal - Project transfer.......................................... 226
VIPA System 300S Table of contents
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1 General
1.1 Copyright © VIPA GmbH
This document contains proprietary information of VIPA and is not to
be disclosed or used except in accordance with applicable agree-
ments.
This material is protected by the copyright laws. It may not be repro-
duced, distributed, or altered in any fashion by any entity (either
internal or external to VIPA), except in accordance with applicable
agreements, contracts or licensing, without the express written con-
sent of VIPA and the business management owner of the material.
For permission to reproduce or distribute, please contact: VIPA,
Gesellschaft für Visualisierung und Prozessautomatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach, Germany
Tel.: [phone]
Fax.: [phone]
EMail: [email protected]
http://www.vipa.com
Every effort has been made to ensure that the informa-
tion contained in this document was complete and
accurate at the time of publishing. Nevertheless, the
authors retain the right to modify the information.
This customer document describes all the hardware
units and functions known at the present time. Descrip-
tions may be included for units which are not present at
the customer site. The exact scope of delivery is
described in the respective purchase contract.
Hereby, VIPA GmbH declares that the products and systems are in
compliance with the essential requirements and other relevant provi-
sions. Conformity is indicated by the CE marking affixed to the
product.
For more information regarding CE marking and Declaration of Con-
formity (DoC), please contact your local VIPA customer service
organization.
All Rights Reserved
CE Conformity Declara-
tion
Conformity Information
VIPA System 300SGeneral
Copyright © VIPA GmbH
HB140 | CPU | 314-6CF03 | GB | 16-43
6

VIPA, SLIO, System 100V, System 200V, System 300V, System
300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und
Prozessautomatisierung mbH.
SPEED7 is a registered trademark of profichip GmbH.
SIMATIC, STEP, SINEC, TIA Portal, S7-300 and S7-400 are regis-
tered trademarks of Siemens AG.
Microsoft and Windows are registered trademarks of Microsoft Inc.,
USA.
Portable Document Format (PDF) and Postscript are registered trade-
marks of Adobe Systems, Inc.
All other trademarks, logos and service or product marks specified
herein are owned by their respective companies.
Contact your local VIPA Customer Service Organization representa-
tive if you wish to report errors or questions regarding the contents of
this document. If you are unable to locate a customer service centre,
contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telefax: [phone]
EMail: [email protected]
Contact your local VIPA Customer Service Organization representa-
tive if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service
centre, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Tel.: [phone] (Hotline)
EMail: [email protected]
1.2 About this manual
This manual describes the SPEED7 CPU 314-6CF03 of the CPU
from VIPA. It contains a description of the construction, project imple-
mentation and usage.
Product Order no. as of state:
CPU-HW CPU-FW DPM-FW
CPU 314ST 314-6CF03 1 V3.6.0 V3.1.2
The manual is targeted at users who have a background in automa-
tion technology.
Trademarks
Information product
support
Technical support
Objective and contents
Target audience
VIPA System 300S General
About this manual
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The manual consists of chapters. Every chapter provides a self-con-
tained description of a specific topic.
The following guides are available in the manual:
nAn overall table of contents at the beginning of the manual
nReferences with page numbers
The manual is available in:
nprinted form, on paper
nin electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
DANGER!
Immediate or likely danger. Personal injury is possible.
CAUTION!
Damages to property is likely if these warnings are not
heeded.
Supplementary information and useful tips.
1.3 Safety information
The system is constructed and produced for:
ncommunication and process control
ngeneral control and automation tasks
nindustrial applications
noperation within the environmental conditions specified in the
technical data
ninstallation into a cubicle
DANGER!
This device is not certified for applications in
–in explosive environments (EX-zone)
Structure of the manual
Guide to the document
Availability
Icons Headings
Applications con-
forming with specifica-
tions
VIPA System 300SGeneral
Safety information
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The manual must be available to all personnel in the
nproject design department
ninstallation department
ncommissioning
noperation
CAUTION!
The following conditions must be met before using
or commissioning the components described in
this manual:
– Hardware modifications to the process control
system should only be carried out when the system
has been disconnected from power!
–Installation and hardware modifications only by
properly trained personnel.
– The national rules and regulations of the respective
country must be satisfied (installation, safety,
EMC ...)
National rules and regulations apply to the disposal of the unit!
Documentation
Disposal
VIPA System 300S General
Safety information
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2 Basics
2.1 Safety information for users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-vol-
tages that can occur during electrostatic discharges. The following
symbol is attached to modules that can be destroyed by electrostatic
discharges.
The Symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equip-
ment. It is possible that electrostatic sensitive equipment is destroyed
by energies and voltages that are far less than the human threshold
of perception. These voltages can occur where persons do not dis-
charge themselves before handling electrostatic sensitive modules
and they can damage components thereby, causing the module to
become inoperable or unusable. Modules that have been damaged
by electrostatic discharges can fail after a temperature change,
mechanical shock or changes in the electrical load. Only the conse-
quent implementation of protection devices and meticulous attention
to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive
modules you should take the following precautions:
nFloating instruments must be discharged before use.
nInstruments must be grounded.
Modifying electrostatic sensitive modules you should only use sol-
dering irons with grounded tips.
CAUTION!
Personnel and instruments should be grounded when
working on electrostatic sensitive modules.
Handling of electro-
static sensitive modules
Shipping of modules
Measurements and
alterations on electro-
static sensitive modules
VIPA System 300SBasics
Safety information for users
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2.2 Operating structure of a CPU
2.2.1 General
The CPU contains a standard processor with internal program
memory. In combination with the integrated SPEED7 technology the
unit provides a powerful solution for process automation applications
within the System 300S family. A CPU supports the following modes
of operation:
ncyclic operation
ntimer processing
nalarm controlled operation
npriority based processing
Cyclicprocessing represents the major portion of all the processes
that are executed in the CPU. Identical sequences of operations are
repeated in a never-ending cycle.
Where a process requires control signals at constant intervals you
can initiate certain operations based upon a timer, e.g. not critical
monitoring functions at one-second intervals.
If a process signal requires a quick response you would allocate this
signal to an alarm controlled procedure. An alarm can activate a
procedure in your program.
The above processes are handled by the CPU in accordance with
their priority. Since a timer or an alarm event requires a quick reac-
tion, the CPU will interrupt the cyclic processing when these high-pri-
ority events occur to react to the event. Cyclic processing will resume,
once the reaction has been processed. This means that cyclic pro-
cessing has the lowest priority.
2.2.2 Applications
The program that is present in every CPU is divided as follows:
nSystem routine
nUser application
The system routine organizes all those functions and procedures of
the CPU that are not related to a specific control application.
This consists of all the functions that are required for the processing
of a specific control application. The operating modules provide the
interfaces to the system routines.
Cyclic processing
Timer processing
Alarm controlled pro-
cessing
Priority based pro-
cessing
System routine
User application
VIPA System 300S Basics
Operating structure of a CPU > Applications
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2.2.3 Operands
The following series of operands is available for programming the
CPU:
nProcess image and periphery
nBit memory
nTimers and counters
nData blocks
The user application can quickly access the process image of the
inputs and outputs PIO/PII. You may manipulate the following types of
data:
nindividual Bits
nBytes
nWords
nDouble words
You may also gain direct access to peripheral modules via the bus
from user application. The following types of data are available:
nBytes
nWords
nBlocks
The bit memory is an area of memory that is accessible by means of
certain operations. Bit memory is intended to store frequently used
working data.
You may access the following types of data:
nindividual Bits
nBytes
nWords
nDouble words
In your program you may load cells of the timer with a value between
10ms and 9990s. As soon as the user application executes a start-
operation, the value of this timer is decremented by the interval that
you have specified until it reaches zero.
You may load counter cells with an initial value (max. 999) and incre-
ment or decrement these when required.
A data block contains constants or variables in the form of bytes,
words or double words. You may always access the current data
block by means of operands.
You may access the following types of data:
nindividual Bits
nBytes
nWords
nDouble words
Process image and
periphery
Bit Memory
Timers and counters
Data Blocks
VIPA System 300SBasics
Operating structure of a CPU > Operands
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2.3 CPU 314-6CF03
The CPU 314-6CF03 bases upon the SPEED7 technology. This sup-
ports the CPU at programming and communication by means of co-
processors that causes a power improvement for highest needs.
nThe CPU is programmed in STEPÒ7 from Siemens. For this you
may use the SIMATIC Manager or TIA Portal from Siemens. Here
the instruction set of the S7-400 from Siemens is used.
nThe CPU has a parallel SPEED-Bus that enables the additional
connection of up to 10 modules from the SPEED-Bus periphery.
While the standard peripheral modules are plugged at the right
side of the CPU, the SPEED-Bus peripheral modules are con-
nected via a SPEED-Bus bus connector at the left side of the
CPU.
nThe CPU has digital and analog input output components. If there
is no hardware configuration available, the in- and output areas
starting with address 1024 are mapped to the address range of
the CPU.
The following components are integrated:
– Analog input: 4x12Bit, 1xPt100
– Analog output: 2x12Bit
– Digital input: 8xDC 24V with interrupt capability, 4 counter
– Digital input/output: 8xDC 24V, 0.5A
nModules and CPUs of the System 300S from VIPA and Siemens
may be used at the bus as a mixed configuration.
nThe user application is stored in the battery buffered RAM or on
an additionally pluggable MMC storage module.
nThe CPU is configured as CPU 317-2DP (6ES7 317-2AJ10-0AB0/
V2.6) from Siemens.
Overview
VIPA System 300S Basics
CPU 314-6CF03
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Please always use the CPU 317-2DP (6ES7
317-2AJ10-0AB0/V2.6) from Siemens of the hardware
catalog to configure this CPU from VIPA. For the
project engineering, a thorough knowledge of the Sie-
mens SIMATIC Manager and the hardware configu-
rator from Siemens is required!
The CPU has an integrated memory. Information about the capacity
of the memory may be found at the front of the CPU. The memory is
divided into the following parts:
nLoad memory 2Mbyte
nCode memory (50% of the work memory)
nData memory (50% of the work memory)
nWork memory 512kbyte
– There is the possibility to extend the work memory to its max-
imum printed capacity 2Mbyte by means of a MCC memory
extension card.
nThe SPEED-Bus is a 32bit parallel bus developed from VIPA.
nVia the SPEED-Bus you may connect up to 10 SPEED-Bus
modules to your CPU.
Access
Memory
SPEED-Bus
VIPA System 300SBasics
CPU 314-6CF03
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nIn opposite to the "standard" backplane bus where the modules
are plugged-in at the right side of the CPU by means of single bus
connectors, the modules at the SPEED-Bus are plugged-in at the
left side of the CPU via a special SPEED-Bus rail.
nVIPA delivers profile rails with integrated SPEED-Bus for 2, 6, or
10 SPEED-Bus peripheral modules with different lengths.
Each SPEED-Bus rail has a slot for an external power
supply. The deployment of this external power supply
at the CPU 314-6CF03 is not permitted.
The CPU has a PROFIBUS/PtP interface with a fix pinout. After an
overall reset the interface is deactivated. By appropriate configura-
tion, the following functions for this interface may be enabled:
nPROFIBUS DP master operation: Configuration via PROFIBUS
sub module with ‘Operation mode’ master in the hardware config-
uration.
nPROFIBUS DP slave operation: Configuration via PROFIBUS sub
module with ‘Operation mode’ slave in the hardware configura-
tion.
nPtP functionality: Configuration as virtual PROFIBUS master
system by including the VIPA SPEEDBUS.GSD.
The CPU has an Ethernet interface for PG/OP communication. After
assigning IP address parameters with your configuration tool, via the
"PLC" functions you may directly access the Ethernet PG/OP channel
and program res. remote control your CPU. You may also access the
CPU with a visualization software via these connections.
nWiring by means of spring pressure connections (CageClamps) at
the front connector
nCore cross-section 0.08...2.5mm2
nTotal isolation of the wiring at module change
nPotential separation of all modules to the backplane bus
Dimensions of the basic enclosure:
n2tier width: (WxHxD) in mm: 80x125x120
The CPU comes with an integrated power supply. The power supply
is to be supplied with DC 24V. By means of the supply voltage, the
internal electronic is supplied as well as the connected modules via
backplane bus. The power supply is protected against inverse polarity
and overcurrent.
Integrated PROFIBUS
DP master/slave respec-
tively PtP functionality
Integrated Ethernet
PG/OP channel
Operation Security
Dimensions/ Weight
Integrated power supply
VIPA System 300S Basics
CPU 314-6CF03
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2.4 General data
Conformity and approval
Conformity
CE 2014/35/EU Low-voltage directive
2014/30/EU EMC directive
Approval
UL Refer to Technical data
others
RoHS 2011/65/EU Product is lead-free; Restriction of the use of
certain hazardous substances in electrical and
electronic equipment
Protection of persons and device protection
Type of protection - IP20
Electrical isolation
to the field bus - electrically isolated
to the process level - electrically isolated
Insulation resistance -
Insulation voltage to reference earth
Inputs / outputs - AC / DC 50V, test voltage AC 500V
Protective measures - against short circuit
Environmental conditions to EN 61131-2
Climatic
Storage / transport EN 60068-2-14 -25…+70°C
Operation
Horizontal installation hanging EN 61131-2 0…+60°C
Horizontal installation lying EN 61131-2 0…+55°C
Vertical installation EN 61131-2 0…+50°C
Air humidity EN 60068-2-30 RH1 (without condensation, rel. humidity 10…
95%)
Pollution EN 61131-2 Degree of pollution 2
Installation altitude max. - 2000m
Mechanical
Oscillation EN 60068-2-6 1g, 9Hz ... 150Hz
Shock EN 60068-2-27 15g, 11ms
VIPA System 300SBasics
General data
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Mounting conditions
Mounting place - In the control cabinet
Mounting position - Horizontal and vertical
EMC Standard Comment
Emitted interfer-
ence
EN 61000-6-4 Class A (Industrial area)
Noise immunity
zone B
EN 61000-6-2 Industrial area
EN 61000-4-2 ESD
8kV at air discharge (degree of severity 3),
4kV at contact discharge (degree of severity
2)
EN 61000-4-3 HF field immunity (casing)
80MHz … 1000MHz, 10V/m, 80% AM (1kHz)
1.4GHz ... 2.0GHz, 3V/m, 80% AM (1kHz)
2GHz ... 2.7GHz, 1V/m, 80% AM (1kHz)
EN 61000-4-6 HF conducted
150kHz … 80MHz, 10V, 80% AM (1kHz)
EN 61000-4-4 Burst, degree of severity 3
EN 61000-4-5 Surge, installation class 3 *
*) Due to the high-energetic single pulses with Surge an appropriate external protective circuit with lightning protection elements like conductors
for lightning and overvoltage is necessary.
VIPA System 300S Basics
General data
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3 Assembly and installation guidelines
3.1 Overview
This CPU is provided with a parallel SPEED-Bus that enables the
additional connection of up to 10 modules from the SPEED-Bus
periphery. While the standard peripheral modules are plugged-in at
the right side of the CPU, the SPEED-Bus peripheral modules are
connected via a SPEED-Bus bus connector at the left side of the
CPU.
VIPA delivers profile rails with integrated SPEED-Bus for 2, 6 or 10
SPEED-Bus peripheral modules with different lengths.
The single modules are directly installed on a profile rail and con-
nected via the backplane bus coupler. Before installing the modules
you have to clip the backplane bus coupler to the module from the
backside. The backplane bus couplers are included in the delivery of
the peripheral modules.
With SPEED-Bus the bus connection happens via a SPEED-Bus rail
integrated in the profile rail at the left side of the CPU. Due to the par-
allel SPEED-Bus not all slots must be occupied in sequence.
You may assemble the System 300 horizontally, vertically or lying.
Please regard the allowed environment temperatures:
1 horizontal assembly: from 0 to 60°C
2 vertical assembly: from 0 to 50°C
3 lying assembly: from 0 to 55°C
3.2 Installation dimensions
2tier width (WxHxD) in mm: 80 x 125 x 120
General
Serial Standard bus
Parallel SPEED-Bus
Assembly possibilities
Dimensions Basic
enclosure
VIPA System 300SAssembly and installation guidelines
Installation dimensions
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Dimensions
Installation dimensions
VIPA System 300S Assembly and installation guidelines
Installation dimensions
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3.3 Assembly SPEED-Bus
For the deployment of SPEED-Bus modules, a pre-manufactured
SPEED-Bus rail is required. This is available mounted on a profile rail
with 2, 6 or 10 extension slots.
Order
number
Number of modules
SPEED-Bus/Standard
bus
A B C D E
391-1AF10 2/6 530 100 268 510 10
391-1AF30 6/2 530 100 105 510 10
391-1AF50 10/0 530 20 20 510 10
391-1AJ10 2/15 830 22 645 800 15
391-1AJ30 6/11 830 22 480 800 15
391-1AJ50 10/7 830 22 320 800 15
Measures in mm
Pre-manufactured
SPEED-Bus profile rail
Dimensions
VIPA System 300SAssembly and installation guidelines
Assembly SPEED-Bus
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