VIPA System 200V Series User manual

Manual
VIPA System 200V
FM
Order No.: VIPA HB97E_FM
Rev. 06/29

Lerrzeichen

Manual VIPA System 200V About this manual
Subject to change to cater for technical progress.
The information contained in this manual is supplied without warranties.
The information is subject to change without notice.
© Copyright 2006 VIPA, Gesellschaft für Visualisierung und Prozess-
automatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach,
Tel.: [phone]
Fax.: [phone]
EMail: [email protected]
http://www.vipa.de
Hotline: [phone]
All rights reserved
The contents of this manual were verified with respect to the hard- and
software.
However, we assume no responsibility for any discrepancies or errors. The
information in this manual is verified on a regular basis and any required
corrections will be included in subsequent editions.
Suggestions for improvement are always welcome.
VIPA, System 100V, System 200V, System 300V and System 500V
are registered trademarks of VIPA Gesellschaft für Visualisierung und
Prozessautomatisierung mbH.
STEP und S7-300
are registered trademarks of Siemens AG.
Any other trademarks referred to in the text are the trademarks of the
respective owner and we acknowledge their registration.
Disclaimer of
liability
Trademarks

About this manual Manual VIPA System 200V
Subject to change to cater for technical progress.
About this manual
This manual describes the System 200V FM modules that are available
from VIPA. In addition to the product summary it contains detailed
descriptions of the different modules. You are provided with information on
the connection and the usage of the System 200V FM modules. Every
chapter is concluded with the technical data of the respective module.
Chapter 1: Basics
This introduction presents the VIPA System 200V as a centralized as well
as decentralized automation system.
The chapter also contains general information about the System 200V, i.e.
dimensions, installation and operating conditions.
Chapter 2: Assembly and installation guidelines
This chapter provides all the information required for the installation and
the hook-up of a controller using the components of the System 200V.
Chapter 3: FM 250S - SSI module
In this chapter you receive every information, which is necessary for the
deployment and operation of the SSI module FM 250S.
Chapter 4: FM 250 - Counter module
This chapter deals with the VIPA counter module FM 250. Here information
of structure and parameterization can be found. A further part of this
chapter is the description of the different counter modes and the respective
interfacing.
Chapter 5: FM 253 - MotionControl Stepper
The chapter describes the VIPA MotionControl Stepper module FM 253. It
contains information on the assembly, operating modes, data transfer and
applications in conjunction with a stepper drive.
Chapter 6: FM 254 - MotionControl Servo
The chapter describes the VIPA MotionControl Servo module. It contains
information on the assembly, operating modes, data transfer and
applications in conjunction with a servo drive.
Overview

Manual VIPA System 200V Contents
HB97E - FM - Rev. 06/29 i
Contents
User considerations ................................................................................. 1
Safety information.................................................................................... 2
Chapter 1 Basics .............................................................................. 1-1
Safety information for Users................................................................. 1-2
Overview .............................................................................................. 1-3
Components......................................................................................... 1-4
General description System 200V ........................................................ 1-5
Chapter 2 Assembly and installation guidelines............................ 2-1
Overview .............................................................................................. 2-2
Assembly.............................................................................................. 2-5
Wiring................................................................................................... 2-8
Assembly dimensions......................................................................... 2-10
Installation guidelines ......................................................................... 2-12
Chapter 3 FM 250S - SSI module..................................................... 3-1
System overview .................................................................................. 3-2
Structure .............................................................................................. 3-3
Deployment .......................................................................................... 3-5
Technical data...................................................................................... 3-8
Chapter 4 FM 250 - Counter module ............................................... 4-1
System overview .................................................................................. 4-2
Structure .............................................................................................. 4-3
Deployment .......................................................................................... 4-4
Summary of counter modes and interfacing ......................................... 4-5
Counter modes..................................................................................... 4-8
Technical data.................................................................................... 4-65
Chapter 5 FM 253 - MotionControl Stepper .................................... 5-1
System overview .................................................................................. 5-2
Structure .............................................................................................. 5-3
Connecting a drive ............................................................................... 5-5
Data transfer >> FM 253 ...................................................................... 5-7
Parameterization .................................................................................. 5-8
Operating modes................................................................................ 5-10
Data transfer >> CPU......................................................................... 5-14
Handling blocks.................................................................................. 5-16
Technical data.................................................................................... 5-22
Chapter 6 FM 254 - MotionControl Servo ....................................... 6-1
System overview .................................................................................. 6-2
Structure .............................................................................................. 6-3
Connecting a drive with encoder .......................................................... 6-5
Summary of parameters and transfer values........................................ 6-7
Parameterization .................................................................................. 6-8
Data transfer >> FM 254 ...................................................................... 6-9
Operating modes................................................................................ 6-11
Data transfer >> CPU......................................................................... 6-17
Technical data.................................................................................... 6-18
Appendix ..........................................................................................A-1
Index ....................................................................................................A-1

Contents Manual VIPA System 200V
ii HB97E - FM - Rev. 06/29

Manual VIPA System 200V User considerations
HB97E - FM - Rev. 06/29 1
User considerations
This manual describes the modules that are suitable for use in the System
200V. It contains a description of the construction, project implementation
and the technical data.
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
• an index at the end of the manual.
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Safety information Manual VIPA System 200V
2 HB97E - FM - Rev. 06/29
Safety information
The System 200V is constructed and produced for:
• all VIPA System 200V components
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Modification to the process control system should only be carried out
when the system has been disconnected from power!
• Installation and modifications only by properly trained personnel
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal

Manual VIPA System 200V Chapter 1 Basics
HB97E - FM - Rev. 06/29 1-1
Chapter 1 Basics
The focus of this chapter is on the introduction of the VIPA System 200V.
Various options of configuring central and decentral systems are presented
in a summary.
The chapter also contains the general specifications of the System 200V,
i.e. dimensions, installation and environmental conditions.
Below follows a description of:
• Introduction of the System 200V
• General information, i.e. installation, operational safety and
environmental conditions
Topic Page
Chapter 1 Basics .............................................................................. 1-1
Safety information for Users................................................................. 1-2
Overview .............................................................................................. 1-3
Components......................................................................................... 1-4
General description System 200V ........................................................ 1-5
Overview
Content

Chapter 1 Basics Manual VIPA System 200V
1-2 HB97E - FM - Rev. 06/29
Safety information for Users
VIPA modules make use of highly integrated components in MOS-
technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges:
The symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatically sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable. Modules that have been damaged by electrostatic discharges
may fail after a temperature change, mechanical shock or changes in the
electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatically sensitive modules.
Modules have to be shipped in the original packing material.
When you are conducting measurements on electrostatically sensitive
modules you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatically sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatically sensitive modules.
Handling of
electrostatically
sensitive modules
Shipping of
electrostatically
sensitive modules
Measurements
and alterations on
electrostatically
sensitive modules

Manual VIPA System 200V Chapter 1 Basics
HB97E - FM - Rev. 06/29 1-3
Overview
The System 200V is a modular automation system for centralized and
decentralized applications requiring low to medium performance
specifications. The modules are installed directly on a 35mm DIN rail. Bus
connectors inserted into the DIN rail provide the interconnecting bus.
The following figure illustrates the capabilities of the System 200V:
System 200V
decentral
Periphery
Dig. IN / Dig. OUT / Anal. IN / Anal. OUT / FM / CP / CM
DP 200V PC 200V PLC 200V
central
Profibus
Interbus
CANopen
DeviceNet
SERCOS
Ethernet PC-CPU PLC-CPU
for STEP®5 from Siemens
PLC-CPU
for STEP®7 from Siemens
The System 200V

Chapter 1 Basics Manual VIPA System 200V
1-4 HB97E - FM - Rev. 06/29
Components
The System 200V series consists of a number of PLC-CPUs. These are
programmed in STEP5 or STEP7 from Siemens.
CPUs with integrated Ethernet interfaces or additional serial interfaces
simplify the integration of the PLC into an existing network or the
connection of additional peripheral equipment.
The application program is saved in Flash or an additional plug-in memory
module.
The PC based CPU 288 can be used to implement operating/monitoring
tasks, control applications or other file processing applications.
The modules are programmed in C++ or Pascal.
The PC 288-CPU provides an active interface to the backplane bus and
can therefore be employed as central controller for all peripheral and
function modules of the VIPA System 200V.
With the appropriate expansion interface the System 200V can support up
to 4 rows.
In combination with a Profibus DP master and slave the PLC-CPUs or the
PC-CPU form the basis for a Profibus-DP network in accordance with DIN
19245-3. The DP network can be configured with WinNCS VIPA
configuration tool res. Siemens SIMATIC Manager.
Other fieldbus systems may be connected by means of slaves for Interbus,
CANopen, DeviceNet, SERCOS and Ethernet.
A large number of peripheral modules are available from VIPA, for example
digital as well as analog inputs/outputs, counter functions, displacement
sensors, positioners and serial communication modules.
These peripheral modules can be used in centralized as well as
decentralized mode.
The functionality of all VIPA system components are available via different
GSD-files.
For the Profibus interface is software standardized, we are able to
guarantee the full functionality by including a GSD-file using the Siemens
SIMATIC Manager.
For every system family there is an own GSD-file. Actual GSD files can be
found at ftp.vipa.de/support.
Centralized
system
Decentralized
system
Peripheral
modules
Integration over
GSD File

Manual VIPA System 200V Chapter 1 Basics
HB97E - FM - Rev. 06/29 1-5
General description System 200V
• Standard 35mm DIN rail
• Peripheral modules with recessed labelling
• Dimensions of the basic enclosure:
1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3
2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3
Please note that you can only install header modules, like the CPU, the PC
and couplers into plug-in location 1 or 1 and 2 (for double width modules).
12
4
3
D
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M
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M
O
R
Y
K
B
D
NET
X2
34
VIPA 288-2BL10
PC 288
C
O
M
1
ON
PW
RN
BA
OFF
M
O
U
S
E
D
C
24
V
+
-
PW
ER
RD
BA
IM 253 CAN
ADR.
X5
67
VIPA 253-1CA00
DC24V
+
-
1
2
01
DI 8xDC24 V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1B F00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
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.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24 V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
Clack
• Wiring by means of spring pressure connections (CageClamps) at the
front-facing connector, core cross-section 0.08...2.5mm2or 1.5 mm2
(18pole plug)
• Complete isolation of the wiring when modules are exchanged
• Every module is isolated from the backplane bus
• ESD/Burst acc. IEC 61000-4-2 / IEC 61000-4-4 (to level 3)
• Shock resistance acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)
• Operating temperature: 0 ... +60°C
• Storage temperature: -25 ... +70°C
• Relative humidity: 5 ... 95% without condensation
• Ventilation by means of a fan is not required
Structure/
dimensions
Installation
Reliability
Environmental
conditions
[1] Header modules, like
PC, CPU, bus coup-
lers (double width)
[2] Header module
(single width)
[3] Peripheral module
[4] Guide rails
Note
A maximum of 32 modules can
be connected at the back
plane bus. Take attention that
here the maximum sum cur-
rent of 3.5A is not exeeded.
Please install modules with a
high current consumption
directly beside the header
module.

Chapter 1 Basics Manual VIPA System 200V
1-6 HB97E - FM - Rev. 06/29

Manual VIPA System 200V Chapter 2 Assembly and installation guidelines
HB97E - FM - Rev. 06/29 2-1
Chapter 2 Assembly and installation guidelines
This chapter contains the information required to assemble and wire a
controller consisting of Systems 200V components.
Below follows a description of:
• a general summary of the components
• steps required for the assembly and for wiring
• EMC guidelines for assembling the System 200V
Topic Page
Chapter 2 Assembly and installation guidelines............................ 2-1
Overview .............................................................................................. 2-2
Assembly.............................................................................................. 2-5
Wiring................................................................................................... 2-8
Assembly dimensions......................................................................... 2-10
Installation guidelines ......................................................................... 2-12
Overview
Content

Chapter 2 Assembly and installation guidelines Manual VIPA System 200V
2-2 HB97E - FM - Rev. 06/29
Overview
The modules are installed on a carrier rail. A bus connector provides inter-
connections between the modules. This bus connector links the modules
via the backplane bus of the modules and it is placed into the profile rail
that carries the modules.
You may use the following standard 35mm profile rail to mount the System
200V modules:
35 mm
27 mm
15 mm
1,5 mm
35 mm
27 mm
7,5 mm
1 mm
System 200V modules communicate via a backplane bus connector. The
backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4-
or 8tier width.
The following figure shows a 1tier connector and a 4tier connector bus:
The bus connector is isolated and has to be inserted into the profile rail
until it clips in its place and the bus connections protrude from the rail.
General
Profile rail
Bus connector

Manual VIPA System 200V Chapter 2 Assembly and installation guidelines
HB97E - FM - Rev. 06/29 2-3
The following figure shows the installation of a 4tier width bus connector in
a profile rail and the plug-in locations for the modules.
The different plug-in locations are defined by guide rails.
D
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M
O
R
Y
K
B
D
NET
X2
34
VIPA 288-2BL10
PC 288
C
O
M
1
ON
PW
RN
BA
OFF
M
O
U
S
E
D
C
24
V
+
-
PW
ER
RD
BA
IM 253 CAN
ADR.
X5
67
VIPA 253-1CA00
DC24V
+
-
1
2
01
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
12
4
3
• Use bus connectors as long as possible.
• Sort the modules with a high current consumption right beside the
header module. At ftp.vipa.de/manuals/system200v a list of current
consumption of every System 200V module can be found.
Profile rail
installation
Assembly regarding
the current
consumption
[1] Header module,
like PC, CPU,
bus coupler, if
double width
[2] Header module
(single width)
[3] Peripheral module
[4] Guide rails
Note
A maximum of 32 modules
can be connected at the
back plane bus.
Take attention that here the
maximum sum current of
3.5A is not exceeded.

Chapter 2 Assembly and installation guidelines Manual VIPA System 200V
2-4 HB97E - FM - Rev. 06/29
You may install the System 200V as well horizontal as vertical. Please
regard the allowed environment temperatures:
• horizontal structure: from 0 to 60°
• vertical structure: from 0 to 40°
The horizontal structure always starts at the left side with a header module
(CPU, bus coupler, PC), then you plug-in the peripheral modules beside to
the right. You may plug-in maximum 32 peripheral modules.
PW
SF
FC
MC
CPU 216
DC
24V +
-
1
2
RN
ST
MR
X1
MMC
R
S
X2
34
VIPA 216-2BA01
M
P
I
2
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
.4
.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
SM 221
.0
.1
.2
.3
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.5
.6
.7
VIPA 221-1BF00
X2
34
1
2
3
4
5
6
7
8
9
I0
Header module I/O Periphery
The vertical structure is turned for 90° against the clock.
PW SF FC MC
CPU 216
DC 24V +
-
1 2
RN ST MR
X1
MMC
R
S
X2 34
VIPA 216-2BA01
M
P
I
2
DI 8xDC24V
SM 221
.0 .1 .2 .3 .4 .5 .6 .7
VIPA 221-1BF00
X2 34
1 2 3 4 5 6 7 8 9
I0
DI 8xDC24V
SM 221
.0 .1 .2 .3 .4 .5 .6 .7
VIPA 221-1BF00
X2 34
1 2 3 4 5 6 7 8 9
I0
DI 8xDC24V
SM 221
.0 .1 .2 .3 .4 .5 .6 .7
VIPA 221-1BF00
X2 34
1 2 3 4 5 6 7 8 9
I0
DI 8xDC24V
SM 221
.0 .1 .2 .3 .4 .5 .6 .7
VIPA 221-1BF00
X2 34
1 2 3 4 5 6 7 8 9
I0
CPU I/O Periphery
Header module
Assembly horizontal
respectively vertical

Manual VIPA System 200V Chapter 2 Assembly and installation guidelines
HB97E - FM - Rev. 06/29 2-5
Assembly
Please follow these rules during the assembly!
• Turn off the power supply before you insert or remove any modules!
• Make sure that a clearance of at least 60mm exists above and 80mm
below the middle of the bus rail.
80 mm
60 mm
• Every row must be completed from left to right and it has to start with a
header module (PC, CPU, and bus coupler).
12
4
3
• Modules are to install adjacent to each other. Gaps are not permitted
between the modules since this would interrupt the backplane bus.
• A module is only installed properly and connected electrically when it
has clicked into place with an audible click.
• Plug-in locations after the last module may remain unoccupied.
Note!
A maximum of 32 modules can be connected at the back plane bus. Take
attention that here the maximum sum current of 3.5A is not exceeded.
[1] Header module,
like PC, CPU, bus
coupler, if double
width
[2] Header module
(single width)
[3] Peripheral module
[4] Guide rails

Chapter 2 Assembly and installation guidelines Manual VIPA System 200V
2-6 HB97E - FM - Rev. 06/29
The following sequence represents the assembly procedure as viewed
from the side.
• Install the profile rail. Make sure that a clearance of at least 60mm exists
above and 80mm below the middle of the bus rail.
• Press the bus connector into the rail until it clips securely into place and
the bus-connectors protrude from the profile rail. This provides the basis
for the installation of your modules.
• Start at the outer left location with the installation of your header module
like CPU, PC or bus coupler and install the peripheral modules to the
right of this.
12
4
3
• Insert the module that you are installing into the profile rail at an angle of
45 degrees from the top and rotate the module into place until it clicks
into the profile rail with an audible click. The proper connection to the
backplane bus can only be guaranteed when the module has properly
clicked into place.
Attention!
Power must be turned off before modules are
installed or removed!
Assembly
procedure
➡➡➡➡
Clack
[1] Header module
like PC, CPU, bus
coupler
[2] Header module
when this is a
double width or a
peripheral module
[3] Peripheral module
[4] Guide rails