VIPA System 100V Series User manual

VIPA System 100V
SM-PB | Manual
HB100E_SM-PB | Rev. 13/04
January 2013

Copyright © VIPA GmbH. All Rights Reserved.
This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable
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This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either
internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written
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For permission to reproduce or distribute, please contact:
VIPA, Gesellschaft für Visualisierung und Prozessautomatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach, Germany
Tel.: [phone]
Fax.: [phone]
EMail: inf[email protected]
http://www.vipa.com
Note
Every effort has been made to ensure that the information contained in this document was complete and accurate at the time of
publishing. Nevertheless, the authors retain the right to modify the information. This customer document describes all the hardware
units and functions known at the present time. Descriptions may be included for units which are not present at the customer site. The
exact scope of delivery is described in the respective purchase contract.
CE Conformity Declaration
Hereby, VIPA GmbH declares that the products and systems are in compliance with the essential requirements and other relevant
provisions.
Conformity is indicated by the CE marking affixed to the product.
Conformity Information
For more information regarding CE marking and Declaration of Conformity (DoC), please contact your local VIPA customer service
organization.
Trademarks
VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH.
SPEED7 is a registered trademark of profichip GmbH.
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Information product support
Contact your local VIPA Customer Service Organization representative if you wish to report errors or questions regarding the contents
of this document. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telefax:[phone]
EMail: [e-mail]
Technical support
Contact your local VIPA Customer Service Organization representative if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telephone: [phone] (Hotline)
EMail: s[email protected]

Manual VIPA System 100V Contents
HB100E - SM-PB - Rev. 13/04 i
Contents
About this manual....................................................................................1
Safety information....................................................................................2
Chapter 1 Basics..............................................................................1-1
Safety information for Users.................................................................1-2
Overview System 100V........................................................................1-3
General Description of the System 100V..............................................1-4
Assembly dimensions...........................................................................1-5
Chapter 2 Decentral block periphery PROFIBUS DP.....................2-1
Principles..............................................................................................2-2
System overview..................................................................................2-6
Structure ..............................................................................................2-7
Assembly and cabling ........................................................................2-13
Link up to PROFIBUS ........................................................................2-14
Commissioning...................................................................................2-17
Diagnostic ..........................................................................................2-18
Circuit diagrams.................................................................................2-21
Technical Data...................................................................................2-22

Contents Manual VIPA System 100V
ii HB100E - SM-PB - Rev. 13/04

Manual VIPA System 100V About this manual
HB100E - SM-PB - Rev. 13/04 1
About this Manual
This manual describes the available System 100V decentral block
periphery PROFIBUS from VIPA. Besides of a product overview you will
find the detailed description of the single components.
You'll get information about installing and operating a decentral block
periphery in a PROFIBUS DP system.
Chapter 1: Basics
This introduction includes recommendations on the handling of the
modules of the VIPA System 100V as central resp. decentral automation
system.
Besides a system overview you will find general information to the System
100V like dimensions, installation and operating conditions.
Chapter 2: Decentral block periphery PROFIBUS
The decentral block periphery consists of a PROFIBUS DP slave and I/O
components.
The decentral block periphery is available in different variants described in
this chapter.
This chapter includes all information required for assembly, project
engineering and operating this System 100V components.
Overview

About this manual Manual VIPA System 100V
2 HB100E - SM-PB - Rev. 13/04
This manual describes the System 100V decentral block periphery
PROFIBUS from VIPA. It contains a description of the construction, project
implementation and usage.
This manual is part of the documentation package with order number
HB100E_SM-PB and relevant for:
Product Order number as of state:
HW
SM-PB VIPA 15x-xxxx 01
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Manual VIPA System 100V Safety information
HB100E - SM-PB - Rev. 13/04 3
Safety information
The System 100V is constructed and manufactured for
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Hardware modifications to the process control system should only be
carried out when the system has been disconnected from power!
• Installation and hardware modification only by properly trained
personnel.
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal

Safety information Manual VIPA System 100V
4 HB100E - SM-PB - Rev. 13/04

Manual VIPA System 100V Chapter 1 Basics
HB100E - SM-PB - Rev. 13/04 1-1
Chapter 1 Basics
This introduction includes recommendations on the handling of the
modules of the VIPA System 100V as central resp. decentral automation
system.
Besides a system overview you will find general information to the System
100V like dimensions, installation and operating conditions.
Topic Page
Chapter 1 Basics..............................................................................1-1
Safety information for Users.................................................................1-2
Overview System 100V........................................................................1-3
General Description of the System 100V..............................................1-4
Assembly dimensions...........................................................................1-5
Overview
Content

Chapter 1 Basics Manual VIPA System 100V
1-2 HB100E - SM-PB - Rev. 13/04
Safety information for Users
VIPA modules make use of highly integrated components in MOS-
technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges:
The symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatically sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable. Modules that have been damaged by electrostatic discharges
may fail after a temperature change, mechanical shock or changes in the
electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatically sensitive modules.
Modules have to be shipped in the original packing material.
When you are conducting measurements on electrostatically sensitive
modules you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatically sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatically sensitive modules.
Handling of
electrostatically
sensitive modules
Shipping of
electrostatically
sensitive modules
Measurements
and alterations on
electrostatically
sensitive modules

Manual VIPA System 100V Chapter 1 Basics
HB100E - SM-PB - Rev. 13/04 1-3
Overview System 100V
The System 100V from VIPA is a compact central and decentral usable
automation system from VIPA. The system is recommended for lower and
middle performance needs.
At a System 100V module, CPU res. bus coupler are integrated together
with in-/output functions in one case.
System 100V modules are installed directly to a 35mm norm profile rail.
You may expand the number of I/Os of the Micro-PLC by means of
expansion modules res. connect System 200V modules via bus couplers.
The following picture shows the performance range of the System 100V:
System 100V
decentral
PROFIBUS DP slave
with I/O functions Micro-PLC
with I/O functions
System 100V expansion modules
S
y
stem 200V modules
expandable with
central
Micro-PLC
with I/O functions and
PROFIBUS DP slave
CANopen slave
with I/O functions
The central system is built of one CPU and integrated I/O-functions. The
CPU is instruction compatible to the S7-300 from Siemens and may be
programmed and projected by means of S7 programming tools from
Siemens and VIPA via MPI.
By means of bus couplers you may connect modules of the System 200V
family res. enlarge the number of I/Os by installing System 100V expansion
modules.
The CPUs are available in different variants.
At the central system besides the CPU and I/O functions, a PROFIBUS DP
slave is included that acknowledges itself within the address range of the
CPU.
This system contains a PROFIBUS DP res. CANopen slave with I/O
functions instead of the CPU. The system is not expandable.
General
Central system
Central system
with DP slave
Decentral system

Chapter 1 Basics Manual VIPA System 100V
1-4 HB100E - SM-PB - Rev. 13/04
General Description of the System 100V
• Norm profile head rail 35mm
• Dimensions basic module:
4tier width: (WxHxD) in mm: 101.6x76x48 / in inches: 4x3x1.9
6tier width: (WxHxD) in mm: 152.4x76x48 / in Inches: 6x3x1.9
The installation of a System 100V module works via snapping on a norm
profile head rail.
Ç Ç
Dismantling
When using expansion modules, you have to clip the included 1tier bus
connector at the right side to the module from behind before the
installation.
VIPA 115-6BL02
CPU 115
P1 P2
X1
DC24V
MMC
M
P
I
2
00
PW
SF
FC
MC
L+ M PE
X2
34
R
S
RUN
STOP
MRST
DI 8xDC24V
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DI 8xDC24V
.0
.1
.2
.3
.4
.5
.6
.7
1
2
3
4
5
6
7
8
9
I0
DO 8xDC24V
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
DO 8xDC24V
L+
.0
.1
.2
.3
.4
.5
.6
.7
F
1
2
3
4
5
6
7
8
9
I0
X3 X4 X5 X6
AB
DI 16(20)xDC24V
DI 16(20)xDC24V, 0,5A
• Plug in via CageClamps, core cross-section 0.08...2.5mm2
• Total isolation of the cables during module changes
• EMV resistance ESD/Burst acc. IEC 61000-4-2 / IEC 61000-4-4
(to level 3)
• Shock resistance acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)
• Operating temperature: 0... + 60°C
• Storage temperature: -25... + 70°C
• Relative humidity: 5 ... 95% without condensation
• fan-less operation
Structure and
dimensions
Installation
Operation security
Environmental
conditions

Manual VIPA System 100V Chapter 1 Basics
HB100E - SM-PB - Rev. 13/04 1-5
Assembly dimensions
60 mm
60 mm
44 mm
34 mm
48 mm
ca. 70 mm
45 mm
76,62 mm
76 mm
2,77 cm
24 mm
Installation
dimensions
Installed and
wired dimensions

Chapter 1 Basics Manual VIPA System 100V
1-6 HB100E - SM-PB - Rev. 13/04
50 mm
27 mm
8 cm
76 mm
8 cm
85 mm
51 mm
65 mm
24 mm
5 mm
11 mm
45 mm
CPU 11x with
EasyConn from
VIPA

Manual VIPA System 100V Chapter 2 Decentral block periphery PROFIBUS DP
HB100E - SM-PB - Rev. 13/04 2-1
Chapter 2 Decentral block periphery PROFIBUS DP
The decentral block periphery consists of a PROFIBUS DP slave and I/O
components.
The decentral block periphery is available in different variants described in
this chapter.
This chapter includes all information required for assembly, project
engineering and operating this System 100V components.
Topic Page
Chapter 2 Decentral block periphery PROFIBUS DP.....................2-1
Principles..............................................................................................2-2
System overview..................................................................................2-6
Structure ..............................................................................................2-7
Assembly and cabling ........................................................................2-13
Link up to PROFIBUS ........................................................................2-14
Commissioning...................................................................................2-17
Diagnostic ..........................................................................................2-18
Circuit diagrams.................................................................................2-21
Technical Data...................................................................................2-22
Overview
Content

Chapter 2 Decentral block periphery PROFIBUS DP Manual VIPA System 100V
2-2 HB100E - SM-PB - Rev. 13/04
Principles
All the modules in this chapter have got the UL Certification:
PROFIBUS is an open fieldbus standard for building, manufacturing and
process automation. PROFIBUS defines the technical and functional
properties of a serial field-bus system that can be used to create a network
of decentral digital field-automation equipment on the lower
(sensor/actuator level) to middle performance level (process level).
PROFIBUS comprises various compatible versions. The specifications
contained in this description refer to PROFIBUS DP.
PROFIBUS DP is particularly suitable for applications in production auto-
mation. DP is very fast, offers Plug'n'Play and is a cost-effective alternative
to parallel cabling between PLC and the decentral periphery. PROFIBUS
DP is conceived for high-speed data exchange on the sensor/actuator
level. This is where central controllers like PLCs communicate via fast,
serial connections with decentral in- and output devices.
During a single bus cycle the master executes one "Data Exchange", i.e.
reads the input values from the various slaves and writes new output
information into the slaves.
PROFIBUS distinguishes between active stations (masters) and passive
stations (slaves).
Master devices
Master equipment controls the data traffic on the bus. There may be
several masters at one PROFIBUS. This is referred to as multi-master
operation. The bus protocol establishes a logical token ring between the in-
telligent devices connected to the bus.
A master may send unsolicited messages if it has the bus access
permission (Token). In the PROFIBUS protocol these masters are also
referred to as active stations.
Slave devices
Typical slave equipment holds data of peripheral equipment, sensors,
drives, transducers. The VIPA PROFIBUS-couplers of the System 100V
are slave devices that transfer data between the System 100V periphery
and the leading master.
These devices do not have bus access permission in accordance with the
PROFIBUS standard. They can only acknowledge messages or transfer
messages to a master if requested by the respective master. Slaves are
also referred to as passive stations.
UL Certification
General
PROFIBUS DP
Master and Slaves
UL-Recognition-Mark
Underwriters Laboratories (UL)
Standard UL 508, File Nr.: E234291

Manual VIPA System 100V Chapter 2 Decentral block periphery PROFIBUS DP
HB100E - SM-PB - Rev. 13/04 2-3
The bus communication protocol provides two procedures for accessing
the bus:
Communications with the master is also referred to as token passing
procedure. Token passing guarantees that the station receives access
permission to the bus. This access right to the bus is passed between the
stations in form of a "token". A token is a specific message that is
transferred via the bus.
When a master is in the possession of the token it also has the access
right to the bus and can communicate with all other active and passive
stations. The token retention time is defined when the system is being
configured. When the token retention time has expired the token is passed
along to the next master that acquires the bus access rights with the token
so that it can communicate with all other stations.
Data is exchanged in a fixed repetitive sequence between the master and
the slaves assigned to the respective master. When you configure the
system you define which slaves are assigned to a certain master. You can
also specify which DP slave is included in the cyclic exchange of
application data and which ones are excluded.
The master-slave data transfer is divided into parameterization, configu-
ration and data transfer phases. Before a DP slave is included in the data
transfer phase, the master verifies during the parameterization and
configuration phase if the specified configuration is congruent to the
effective configuration. This verification process checks the device type,
format and length as well as the number of inputs and outputs. This
provides you with effective protection against configuration errors.
The master handles application data transfers independently. In addition,
you may also send new configuration data to a bus coupler.
If in the status DE "Data Exchange“, the master is sending new basic data
to the slave ,and the responding telegram of the slave transfers the recent
input data to the master.
Communication
Master to Master
Master-Slave
procedure

Chapter 2 Decentral block periphery PROFIBUS DP Manual VIPA System 100V
2-4 HB100E - SM-PB - Rev. 13/04
The data exchange between the DP master and the DP slave is performed
in a cycle, using send and receive buffers.
DP master
Input Output
DP-Slave with I/O-Modules
I/O modulesCommunication
Processor
buffer receive
PROFIBUS DP
V-Bus
buffer send
V-Bus cycle
PII
PIQ
DP cycle
PII: Process image of the inputs
PIQ: Process image of the outputs
In one V-Bus cycle (i.e. VIPA backplane bus), all input data of the single
modules are collected in the PII and all output data from the PIQ are
transferred to the output modules. After the data exchange is completed,
the PII is transferred to the sending buffer (buffer send) and the content of
the input buffer (buffer receive) is transferred to PIQ.
In one PROFIBUS cycle, the master contacts all its slaves with a data
exchange. There the memory areas assigned to the PROFIBUS are written
res. read.
Afterwards the DP master transmits the data of the input area to the
receive buffer of the communication processor and the data of the send
buffer is transferred into the PROFIBUS output area.
The DP master to DP slave data exchange on the bus is repeated cyclically
and does not depend on the V-Bus cycle.
The principles of
data transfer
operations
V-Bus cycle
DP cycle

Manual VIPA System 100V Chapter 2 Decentral block periphery PROFIBUS DP
HB100E - SM-PB - Rev. 13/04 2-5
• Max. 125 DP slaves at one DP master - max. 32 slaves/segment
• Peripheral modules may only be plugged in or out after Power-Off!
• max. cable length under RS485 between two stations 1200m
(depending on the baudrate)
• max. baudrate 12 MBaud
• You must not alter the PROFIBUS address during operation
There is a wide range of diagnostic functions under PROFIBUS DP that
allow a fast error localization. The diagnostic data is broadcasted by the
bus system and summarized at the master.
As transfer medium, PROFIBUS uses an isolated drilled twisted-pair cable
based upon the RS485 interface. The transfer rate is max. 12MBaud.
The RS485-interface is working with voltage differences. Though it is less
irritable from interference than a voltage or a current interface. You are
able to configure the network as well linear as in a tree structure. Your
VIPA PROFIBUS coupler includes a 9pin slot where you connect the
PROFIBUS coupler into the PROFIBUS network as a slave.
The bus structure under RS485 allows an easy connection res.
disconnection of stations as well as starting the system step by step. Later
expansions don’t have any influence on stations that are already
integrated. The system realizes automatically if one partner had a fail down
or is new at the network.
Every partner of the PROFIBUS network identifies itself with a certain
address. This address has to be unique at the bus system and has a value
between 0 and 99. At the VIPA PROFIBUS couplers you adjust the
address with the addressing switch at the front side.
For the VIPA PROFIBUS master you choose the address via your software
tool.
To configure the slave connections in your own configuration tool, you’ve
got all the information about your VIPA modules in form of an electronic
data sheet file.
Structure and content of this file are dictated by the PROFIBUS User
Organization (PNO) and are available there.
The GSD-file for the VIPA PROFIBUS DP Slaves is: VIPA04D4.GSD
Install this file in your configuration tool. Look for more information in the
online help of the according tool.
Restrictions
Diagnostic
Transfer medium
Electrical system
over RS485
Addressing
GSD-file

Chapter 2 Decentral block periphery PROFIBUS DP Manual VIPA System 100V
2-6 HB100E - SM-PB - Rev. 13/04
System overview
The System 100V from VIPA is an universal connecting link between a
fieldbus and the sensor/actuator level. In the System 100V, the System
200V technology is integrated in a compact casing.
One System 100V unit consists of a PROFIBUS DP coupler and a combina-
tion of in-/output channels and expansion clamps.
Via the integrated PROFIBUS DP coupler, your System 100V gets the
connection to PROFIBUS. The device specific data is delivered on the
included disc in an GSD (Electronic Data Sheet; in German:
Gerätestammdatei = GSD). With that file you may parameterize your
System 100V in every master projecting tool.
System overview
Product overview
Old order no.
New order no.
Module width Number of input DC 24V Number of output DC 24V, 1A
Number of relay output DC 30V/AC 230V, 5A
Input data Output data Number of clamps Current consumption module
Digital input
121-4BH00 151-4PH00 4tier 16 - - 2Byte - - 55mA
121-6BH00 151-6PH00 6tier 16 - - 2Byte - 4x11 55mA
121-6BL00 151-6PL00 6tier 32 - - 4Byte - - 55mA
Digital output
122-4BH00 152-4PH00 4tier - 16 - 2Byte - - 55mA
122-6BH00 152-6PH00 6tier - 16 - 2Byte 4x11 4x11 55mA
122-6HH00 152-6PH50 6tier - - 16 2Byte - - 200mA
122-4BL00 152-6PL00 6tier - 32 - 4Byte - - 55mA
Digital in-/output
123-4BF00 153-4PF00 4tier total 8 - 1Byte 1Byte 2x11 55mA
123-4BH00 153-4PH00 4tier 8 8 - 1Byte 1Byte - 55mA
123-6BH00 153-6PH00 6tier 8 8 - 1Byte 1Byte 4x11 55mA
123-6BL00 153-6PL00 6tier 16 16 - 2Byte 2Byte - 55mA
123-6BL10 153-6PL10 6tier 24 8 - 3Byte 1Byte - 55mA
Clamps
101-4FH50 4tier - - - - - 8x11 -
101-6FH50 6tier - - - - - 12x11 -
Link up to
PROFIBUS