Vision Fitness ST200 User manual

Assembly
Guide
ST200
FUNCTIONAL TRAINER

2
To avoid possible damage to this Functional Trainer, please follow these assembly steps in the correct order. Before
proceeding, find your new Functional Trainer serial number located on the back of the rear floor support (1a), and enter here:
Refer to this number when calling for service, and enter this serial number on your Warranty Card and in your own records. Be
sure to read your Owner’s Guide before using your new Functional Trainer.
If any parts, hardware or tools are missing, please call 1.800.335.4348, Extension 12
NOTE: It is recommended that you apply grease to the threads of each screw as you assemble your Functional Trainer to
prevent loosening and noise. Also, during each assembly step, ensure that ALL screws are in place and partially threaded in before
completely tightening any ONE screw.
Assembly
Guide
ST200
FUNCTIONAL TRAINER

3
2
STEP
1
STEP
3
STEP
4
STEP
5
STEP
6
STEP
7
STEP
8
STEP
9
STEP

4
19mm Wrench
6mm L-Shaped Wrench
TOOLS & PARTS INCLUDED
PARTS BOX
Color-coded Hardware Bags
Owner’s Guide
Assembly Guide
Warranty Card
10mm/17mm Wrench
4mm L-Shaped Wrench

5
ORANGE BAG
BLUE BAG
HARDWARE INCLUDED
SW10.2 x 18.4 x 2.5T
Spring Washer
Quantity: 4
10.5 x 18 x 2T
Flat Washer
Quantity: 8
M10 x 1.5P Nut
Quantity: 6
M10 x 1.5P x 60L Bolt
Quantity: 4 M10 x 1.5P x 25L Bolt
Quantity: 2
M6 x 1P x 15L Bolt
Quantity: 2
M10 x 1.5P x 60L Bolt
Quantity: 2
M10 x 1.5P Nut
Quantity: 2
10.5 x 30 x 2T
Flat Washer
Quantity: 4
Pull Pin
Quantity: 3
SW6.1 x 12.2 x 1.5T
Spring Washer
Quantity: 2
6.4 x 14 x 1T
Flat Washer
Quantity: 2
10.5 x 18 x 2T
Flat Washer
Quantity: 4

6
PINK BAG
GREEN BAG
HARDWARE INCLUDED
10.5 x 18 x 2T
Flat Washer
Quantity: 2
M10 x 1.5P Nut
Quantity: 2
M10 x 1.5P x 60L Bolt
Quantity: 2
M10 x 1.5P x 25L Bolt
Quantity: 8
SW10.2 x 18.4 x 2.5T
Spring Washer
Quantity: 6
10.5 x 18 x 2T
Flat Washer
Quantity: 4
M10 x 1.5P x 60L Bolt
Quantity: 2
M10 x 1.5P Nut
Quantity: 4
10 x 30 x 2T
Flat Washer
Quantity: 2

7
BLACK BAG
YELLOW BAG
HARDWARE INCLUDED
10.5 x 18 x 2T
Flat Washer
Quantity: 6
M10 x 1.5P Nut
Quantity: 4
M10 x 1.5P x 60L Bolt
Quantity: 2
M6 x 1P x 50L Bolt
Quantity: 2
M12 Slotted Bolt
Quantity: 3
6.4 x 14 x 1T
Flat Washer
Quantity: 2
M6 x 1P Nut
Quantity: 2
Karabiner
Quantity: 5
SW10.2 x 18.4 x 2.5T
Spring Washer
Quantity: 2
SW6.1 x 12.2 x 1.5T
Spring Washer
Quantity: 2

8
RED BAG
HARDWARE INCLUDED
SW10.2 x 18.4 x 2.5T
Spring Washer
Quantity: 10
M10 x 1.5P x 25L Bolt
Quantity: 10

9
1d
1b
1e 1c
1a
1
STEP
• Lay the back side of the rear vertical
upright (1a) down onto the floor. The
threaded bolt ends will be pointing up.
Place the center floor support (1b) over the
threaded ends. Attach a flat (10.5x18x2T)
and spring (SW10.2x18.4x2.5T) washer
and nut (M10x1.5P) to each end. Tip
upright. Tighten fasteners using a 17mm
wrench and a 6mm L-shaped wrench.
• Slide the right floor support (1c) up to
the rear vertical support and attach with
two bolts (M10x1.5Px60L), two flat
(10.5x30x2T) washers (outside of tube),
two flat (10.5x18x2T) washers, and two
nuts (M10x1.5P). Repeat the process with
the left floor support (1d). Tighten with a
17mm wrench and a 6mm L-shaped
wrench. Attach the foot plate (1e) to the
front surface of 1b with two flat
(10.5x18x2T) & spring (SW10.2x18.4x2.5T)
washers, and two bolts (M10x1.5Px25L).
Tighten bolts with a 6mm L-shaped
wrench.
ORANGE BAG

10
2
STEP
• Thread pull pins partially onto 2a (Qty. 1)
and 2c (Qty. 2).
• Lay the front center vertical (2f) on the
floor. Slide the seat support structure (2a)
over the open end of 2f. NOTE: You must
pull the pull pin out (2b) and hold it when
sliding over 2f. Release and engage the
pull pin in one of the lower holes of 2f.
• Slide the seatback support structure (2c)
over the open end of 2f. NOTE: You must
pull the pull pin (2d) out and hold, while
sliding over 2f. Release and engage the
pull pin in one of the upper holes of 2f.
• Attach the exercise card post (2e) to the
appropriate holes of 2f with two spring
(SW6.1x12.2x1.5T) and flat (6.4x14x1T)
washers, and two bolts (M6x1Px15L).
Tighten the bolts using a 4mm L-shaped
wrench.
• Place 2f on top of 1b. Slip a flat
(10.5x18x2T) washer over each bolt
(M10x1.5Px60L) and slide through the left
side. Attach a flat (10.5x18x2T) washer
and a nut (M10x1.5P) to each bolt on the
right side. Tighten using a 6mm L-shaped
wrench and a 17mm wrench.
BLUE BAG
2e
2f
1b
2a
2d
2c
2b

11
3
STEP
• Place the top front structure (3a) on top
of 2f and attach with two bolts
(M10x1.5Px60L), two flat (10.5x18x2T)
washers, and two nuts (M10x1.5P).
Tighten fasteners with a 6mm L-shaped
wrench and a 17mm wrench.
• Attach the seat (3b) up through the
bottom of 2a with four bolts
(M10x1.5Px25L). Attach the seatback
(3c) through 2c with four bolts
(M10x1.5Px25L). Tighten with a 6mm
L-shaped wrench.
PINK BAG
2a
3b
2c
3c
3a
2f
Notch is
in front

12
4
STEP
• Place the bottom of the left oval upright
(4a) onto the protruding bolts of 1d.
NOTE: Make sure the 27 holes of 4a are
on the outside. Mate the hole in the top of
4a with the top hole of 3a. Attach and
tighten one flat (10x30x2T) & spring
(SW10.2x18.4x2.5T) washer and one
bolt (M10x1.5Px60L). Tighten with a 6mm
L-shaped wrench. Place one flat (10.5x18x2T)
& one spring (SW10.2x18.4x2.5T) washer,
and one nut (M10x1.5P) on both bolts
protruding from 1d. Tighten with a 17mm
wrench. Repeat the process with the right
oval upright (4b).
GREEN BAG
3a
4a
1d
1c
1c
4b

13
5
STEP
• If you are adding 15 weight plates to the
base unit, proceed as follows. If you are
adding 20 weight plates, the steel tube
spacer (5a) will not be used.
• Place two rubber weight plate bumpers
(5b) over the 0.75” holes of 5a. Place 5a
over the holes of 1b. With the horizontal
holes at the bottom, place the two guide
rods (5c) over and through the rubber
weight plate bumpers and steel tube
spacers. Slide into the holes of 1b until they
rest at the bottom of 1b. Let the guide rods
tilt out to the right. Slide each of the 15
weight plates (5d) (or 20 if you purchased
the 5 additional plates) over both guide rods
on top of one another. The diagram shows
the weight plates oriented to the left. This
may be beneficial if you are left handed.
You can orient them to the right, if so
desired. The pin can access the weight
plate holes from either side. Slide the
header weight plate (5e) over both guide
rods and down on top of the stack. Position
the pulley bracket of 5e like the photo to the
left. Tighten the locking nut with a a 19mm
wrench.
• Mate the front of the top pulley structure
(5f) with the holes in 2f. The rear of 5f will
rest on the plate attached to 1a. Attach the
front joint with two bolts (M10x1.5Px60L),
four flat (10.5x18x2T) and two nuts
(M10x1.5P), using a 6mm L-shaped wrench
and a 17mm wrench. Attach the rear joint
bolts (already welded on), with two
flat (10.5x18x2T) and two spring
(SW10.2x18.4x2.5T) washers, and two
nuts (M10x1.5P). Use a 17mm wrench and
a 6mm L-shaped wrench.
• Kneel down on the floor on the left side of
the weight stack. Place your right hand on
the rear guide rod (5b), above the weight
stack and lift the rod into the hole of 5f.
• Looking into the hole (5g), rotate the guide
rod until the hole lines up with the
hole in 1b. Insert a bolt (M6x1Px50L)
and a flat (6.4x14x1T) and spring
(SW6.1x12.2x1.5T) washer into the hole
and attach a nut (M6x1P) on the opposite
side. Repeat the process with the other
guide rod. Tighten the bolts with a 10mm
wrench and a 4mm L-shaped wrench.
BLACK BAG
5f
5c
5e
5d
5b
5a
5g
1b
1a
2f

14
6
STEP
Wrap one end of cable #1 around pulley
A. On the right side of the unit, place it
through pulleys B, C, D of 6a, and E.
Remove the nuts from 2 slotted bolts (M12)
(see diagram below). With the threads
pointing down on the slotted bolt (M12),
slide the end of cable #1 through it.
Reattach the nuts on the slotted bolt. Attach
it to one side of the rear termination bracket
(6b) with a 19mm wrench. Repeat on the
left side. Thread each bolt attached to 6b
evenly, on each side. The slotted bolt must
have a minimum of 0.5” of thread
engagement in the rear termination bracket
(6b). Insert the weight selector pin (6c)
anywhere in the weight stack. Finish by
tightening down the upper locking nut to
the bolt head on each side and the lower
locking nut against the surface of 6b.
Failure to do so may result in improper
machine function or serious injury!
YELLOW BAG
D
E
B
C
A
Cable #1
6a
6b
6c

15
7
STEP
If assembling just the base unit (ST200),
proceed as follows. If assembling with the
leg press (ST250), refer to Step 5 of the
leg press assembly guide. Slide the small
steel end of cable #2 through pulleys F
and G. Remove the nuts from the slotted
bolt (M12). Slide the cable through the
slotted bolt (M12). Reattach the nuts to the
slotted bolt. With the threads pointing up,
turn the bolt clockwise into the lower end
of 6b with a 19mm wrench, until the
cable is taught. Finish by tightening the
upper locking nut to the surface of 6b and
the lower locking nut to the bolt head.
YELLOW BAG
F
G
Cable #2
6b

16
8
STEP
• Remove the slotted bolts (8a) located on
the inside of the right and left handles of
uprights 4a & 4b. Remove the nuts from
the bolts. Slide the small steel end of cable
#3 through pulleys H & I. Continue
through pulleys J thru P. Slide the cable
through the slotted bolt so that the end pro-
trudes out the bottom of the bolt. Thread
the nut back on the slotted bolt. Thread the
bolt back into the structure on the side of
the sliding handle (8b). Tighten the bolt
with a 19mm wrench. The bolt should be
threaded just enough that the user can
insert the weight selector pin fairly easily.
NOTE: If the bolt is over tightened you
may not be able to insert the weight
selector pin. If it is under tightened there
may be too much play, when you pull on
the cable.
WARNING: There must be a
minimum of 0.5” of thread engagement;
if not the bolt may pull out of 6b. FAILURE
TO COMPLY WITH THIS COULD RESULT
IN SERIOUS INJURY! Repeat this process
for the opposite side with cable #4.
Tighten the locking nut of the slotted bolts
on both sides.
• If there is still too much slack in the cable
system after threading all slotted bolts,
follow this procedure: the floating pulley
bracket (6a) has three holes for each
pulley. If there is too much slack in cable
#1, try placing pulley D (either side) in the
next lowest hole of 6a. If you have too
much slack in either cable #3 or #4, try
placing pulley M (either side) in the next
highest hole.
• Attach 3 karabiners (8c) to the open
ends of the cables at 8b (right and left
sides) and at the front of pulley F. Attach
the other two to one end of 8g. You can
attach any of the handles (8d, 8e, or 8f)
to the karabiners at 8b. You will only be
able to attach (8d or 8f) to the karabiner
at the front of pulley F.
YELLOW BAG
H
I
8a
Cable #3
END
8b
8c
8d
8f
8g (2)
8e
O
P
N
PULLEY N
through
PULLEY
P
H
I
J
K
L
M
8a
Cable #3
START
PULLEY H
through
PULLEY M
8b
N

17
9
STEP
• Place the rear hole of the left decorative
cover (9a) over the threaded post on the
left side of structure 5e. Loosely attach a
spring (SW10.2x18.4x2.5T) washer and
a bolt (M10x1.5Px25L). Thread two bolts
(M10x1.5Px25L) and two spring
(SW10.2x18.4x2.5T) washers into the
two front holes. Tighten all bolts with a
6mm L-shaped wrench. Repeat on the
right side.
• Attach the front decorative cover (9c)
over the front surfaces of the side decorative
covers with four bolts and four spring
(SW10.2x18.4x2.5T) washers. Tighten
with a 6mm L-shaped wrench.
RED BAG
9a
9
b
5e
9c

18
General Warning/Safet
y
Decal Placement
Weight Plate Sticker
Placement
10
STEP
• Attach the decals according to the
diagram below.
DECALS

19

500 South CP Avenue • P.O. Box 280 • Lake Mills. WI 53551
toll free 800.335.4348 • phone [phone] • fax [phone]
www.visionfitness.com
©2005 Vision Fitness. All Rights Reserved. 10.05
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