Volvo XC90 - ANNEXE 951 User manual

XC90
Section
Group
Weight(Kg/Pounds)
Year
Month
3
39
1 (2.2)
2007
12
XC90 2003, XC90 2003, XC90 2003, XC90 2003, XC90 2003, XC90 2004, XC90 2004, XC90 2004, XC90 2004, XC90 2004, XC90
2005, XC90 2005, XC90 2005, XC90 2005, XC90 2005, XC90 2006, XC90 2006, XC90 2006, XC90 2006, XC90 2006, XC90 2007,
XC90 2007, XC90 2007, XC90 2007, XC90 2007, XC90 2008, XC90 2008, XC90 2008, XC90 2008, XC90 2008, XC90 2009, XC90
2010
Replaces
issue:
2007 11
IMG -280105
XC90
Section
Group
Weight(Kg/Pounds)
Year
Month
3
39
1 (2.2)
2007
12
XC90 2003, XC90 2003, XC90 2003, XC90 2003, XC90 2003, XC90 2004, XC90 2004, XC90 2004, XC90 2004, XC90 2004, XC90
2005, XC90 2005, XC90 2005, XC90 2005, XC90 2005, XC90 2006, XC90 2006, XC90 2006, XC90 2006, XC90 2006, XC90 2007,
XC90 2007, XC90 2007, XC90 2007, XC90 2007, XC90 2008, XC90 2008, XC90 2008, XC90 2008, XC90 2008, XC90 2009, XC90
2010
Replaces
issue:
2007 11
IMG -280105
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 1 of 15

Required tools
A0000162
IMG -282403
IMG -240675
IMG -246925
IMG -239660
IMG -239667
IMG -240673
IMG -239681
IMG -280472
IMG -280106
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 2 of 15

IMG -213320
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 3 of 15

INTRODUCTION
●NOTE! Read through the entire text before carrying out
any work.
●The front page gives the date of this edition and the edition it
replaces
●The second page shows the tools needed for the installation and
the contents of the installation kit
●The illustrations display the procedure in order of operation. The
order of operation is repeated in the text section
●Cut out the text page in order to follow the illustrations and text at
the same time.
Navigation system portable
Note!
Some steps in these installation instructions are presented with
illustration only.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 4 of 15

1
IMG -282404
Assembling the holder
● Take special tool 9814104 (torx driver, torx 6), and unscrew the two screws
holding the connector in the holder.
●Carefully push the connector to one side with the cable to expose the bottom of
the holder.
Note!
Take care when handling the components, they are fragile and are easily damaged.
2
IMG -282405
Assembling the holder
●Take the kit with the four spacers from the installation kit.
Carefully pry off the spacer using P/N 31212525 . The part number (1) is on the
bottom of the spacer.
3
IMG -282407
Assembling the holder
●Take the three screws and insert them in the spacer fully.
4
IMG -282408
Assembling the holder
●Apply pieces of butyl tape to the screws so that the screw heads do not
protrude outside the spacer when installing it.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 5 of 15

5A
IMG -282406
5B
IMG -282409
Assembling the holder
Illustration A
●Install the spacer in the bottom of the holder.
Illustration B
●Ensure that the holder's two screw turrets align between the small pins in the
oblong holes in the spacer. A click should be heard when the spacer is securely
in position.
6
IMG -282410
Assembling the holder
● Place the connector in the bottom of the hole. The guide hole (1) in the
connector's circuit board must align in the corresponding pin at the bottom of the
holder and the holes (2) in the circuit board must be over the holder's screw
turret.
7
IMG -282411
Assembling the holder
●Take the small torx screws and carefully tighten the connector to the holder.
Ensure that the connector's circuit board is properly against the screw turret and
that there is no play.
●Remove the butyl tape from the screws.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 6 of 15

8
IMG -246024
Preparations
● Turn the ignition key to position 0.
●Disconnect the battery negative lead.
Note!
Wait at least three minutes before unplugging the connectors or removing other
electrical equipment.
9
IMG -280165
Preparations
Applies to cars with automatic gearbox
● Turn the ignition key to position II.
Applies to all models
●Move the gear selector lever to its rearmost position.
●Use a weatherstrip and pry off the gear selector panel at the rear edge.
10
IMG -239204
Preparations
●Press in the catches and remove the panel.
11A
IMG -280166
Preparations
Illustration A
●Remove the two screws.
●Remove the bracket with the A/C panel and radio from the center console. Pull
from the lower edge and then downwards until it releases from the mounting at
the upper edge.
Note!
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 7 of 15

11B
IMG -280133
Illustration B
●Lay out a cloth to protect the tunnel console and unit. Place as illustrated.
Depending on the design the cable may need to be disconnected and the unit
placed to one side.
Do not damage the removed components or the surrounding panels.
12
IMG -280107
Preparations
● Use the template from the kit and cut along the outer lines.
13
IMG -280108
Preparations
● Tape the template to the loudspeaker grille.
14
IMG -280109
Preparations
Drilling is the same on right and left -hand drive cars. Drill square to the loud speaker grille.
●Carefully pre- drill the holes according to the template using a Ø3 mm (1/8") bit.
Use a 10 mm (25/64") drill stop.
● Remove the template.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 8 of 15

15A
IMG -280110
15B
IMG -280111
Preparations
Illustration A
●Remove the loudspeaker grille as follows: Insert the special tool, 9995919 into
the joint between the loudspeaker grille and the dashboard approximately as
illustrated, until it engages.
●Twist the tool 90 ° so that the bent section engages with the underneath of the
loudspeaker grille.
Illustration B
●Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is
securely fastened by four clips. Move the tool closer to the clip to facilitate
removal.
●Lift out the loudspeaker grille
Note!
Do not damage the dashboard.
16A
IMG -280112
16B
IMG -280113
Preparations
Illustrations A and B
●Turn over the loudspeaker grille and cut away some of the ribs on the underside
so that the result corresponds with figure B.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 9 of 15

17
IMG -280114
Preparations
●Drill up the three holes for the cradle's feet using a Ø14 mm (9/16") step drill.
18
IMG -280115
Preparations
●Take the step drill and drill out the hole for the connection in the holder using a
Ø28 mm (1 7/64") drill bit.
19
IMG -280116
Preparations
●Deburr and bend in the edges using a round file.
20A
IMG -280117
Installation
Illustration A
●Take three nuts, washers and the cradle from the kit and secure on the
loudspeaker grille.
Illustration B
● Tighten the cradle.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 10 of 15

20B
IMG -280118
21A
IMG -280119
21B
IMG -280120
21C
IMG -280121
Installation
Illustration A applies to cars up to and including model year -05
Illustration B applies to cars from and including model year 06-
●Remove the five screws. Lift up the loudspeaker and remove the connector.
●Put the loudspeaker to one side. New loudspeaker and console in the kit.
Illustration C
●On vehicles without a center loudspeaker there is a console holding the
loudspeaker grille. On these vehicles the console remains in place and the cable
is routed through the hole.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 11 of 15

22
IMG -277338
Installation
●Take the cable harness and foam tape out of the kit. Remove the protective tape.
23
IMG -280122
Installation
●Wrap the foam tape around the fuse holder to prevent rattling.
24
IMG -280123
Installation
●Take hold of the long cable harness. Route the end with the small connector on
the right-hand side in the center console, up and out through the hole for the
loudspeaker grille/console loudspeaker grille.
Note!
The cable harness is always routed on the right-hand side in the tunnel console and the
center console up to the hole for the loudspeaker grille, on both right and left-hand drive
cars.
25
IMG -280124
Installation
●Take out the unit with the climate panel and connect connector (1) removed from
the 12V outlet on the female connector (2) on the routed cable.
●Connect the remaining connector to the 12V outlet.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 12 of 15

26
IMG -280125
Installation
Applies to cars up to and including model year 05
● Remove the loudspeaker grille and loudspeaker from the kit. Secure the
loudspeaker using the supplied screws. The connections on the speakers
should face right.
27A
IMG -280126
27B
IMG -280127
Installation
Illustration A applies to cars up to and including model year -05
Illustration B applies to cars from and including model year 06-
●Connect the connector to the loudspeaker. Route the cable to the cradle through
the large hole in the speaker console.
●Tighten the console using the five existing screws.
28
IMG -280128
Installation
●Take out the small cable from the kit and connect it to the recently routed cable
harness.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 13 of 15

29
IMG -280129
Installation
●Take the loudspeaker and cradle. Connect the connector on the small cable to
the cradle.
30
IMG -280130
Installation
●Insert the cable in the hole for the loudspeaker/console and push on the
loudspeaker grille.
31
IMG -280131
Installation
●Tuck away the surplus cable in the bottom of the center console.
●Tie together with a cable tie.
32
IMG -280167
Installation
●Refit the unit. Ensure the cables and relay are positioned so that they are not
crushed or rub.
●Tighten using the existing screws.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 14 of 15

33
IMG -239204
Installation
34
IMG -279903
Installation
35
IMG -242267
Installation
● Turn the ignition key to position II.
●Reconnect the battery negative lead.
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Navigation system portable
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
© VolvoCar Corporation, 2007 Printed in Sweden
31212529
Page 15 of 15