Vox Power NEVO+ 600M User manual

Installation Manual
NEVO+ 600series
PLEASEREADTHISINSTALLATIONMANUALCAREFULLYBEFOREINSTALLING
THISPRODUCTANDKEEPTHISMANUALFORFUTUREREFERENCE.

WARNINGS
HIGHVOLTAGEWARNING:
Dangerousvoltagesarepresentwithinthepowersupply.Coversmayonlyberemoved
byqualifiedpersonnelwhenthepowersupplyhasbeendisconnectedfromthemains
supplyvoltageformorethan3minutes.Coversmustbereplacedandallscrewssecured
properlybeforereconnectingtothemainsvoltage.
FUSINGWARNING:
Toensurecontinuedprotectionagainstriskoffirefusesmustbereplacedwiththesame
typeandratingoffuse.Replacementsshouldbecarriedoutbyqualifiedpersonnelonly.


SPECIFICATIONS


INPUTELECTRICAL–NEVO+600
ParameterDetailsMinMaxUnits
ACInputVoltageNominally100Vrmsto240Vrms85 264 Vrms
ACInputFrequency  47 63 Hz
DCInputVoltageStandard
Medical
120
120
370
300
Vdc
PowerRating  600 Watts
InputCurrent600wattoutputat120Vrms6.5 Amps
FusingFastacting8Amps
NOTES:
1. NEVO+600inputscanonlybeusedwithNEVOseriesoutputmodulesandmustnotbeusedforanyother
purpose.
2. UseonlyapowersourceofthetypeindicatedontheproductlabelfortheNEVO+600inputs.
3. ForinstallationrelatingtoUL60601‐1(Medical)asuitablefuseasdescribedabovemustbeprovidedinlinewith
theNeutralinlet.
4. TheNEVO+600inputmoduleissuppliedwithanintegratedfan.Ensurethattheinletandoutletventilation
holesarenotobstructed.Ensurethereisadequateventilationprovidedintheenclosurewhereinornearwhich
thepowersupplyismounted.
 
OUTPUTELECTRICAL
Output VminVnomVmaxImaxPmaxPpk
11.5V5V7.5V25A 125W 187.5W(4)
24.5V12V15V15A 150W 225W(4)
39V24V30V7.5A 150W 225W(4)
418V48V58V3.75A 150W 225W(4)
5(Dual)5V12V15V5A 75W(x2) 75W(x2)
6(Dual)1.8V3.3V5V5A 25W(x2) 25W (x2)
7(Dual)1.8V/5V3.3V/12V5V/15V5A 25W/75W 25W/75W
NOTES:
1. NEVOoutputmodulescanonlybeusedwithNEVO600andNEVO+600inputmodulesandmustnotbeusedfor
anyotherpurpose.
2. TakecarewhenremovingoraddingoutputmodulesfromtheNEVO+600inputsothatcomponentsarenot
damagedintheprocess.
3. Whentheoutputvoltageisadjustedupwards,theoutputcurrentmustbedecreasedproportionallysothatthe
unitdoesnotexceedthePmaxaveragepowerratingasstatedinthetableabove.
4. PeakpoweruptoPpkisavailablefornotmorethan5secondsatamaximumof50%dutycycle.Themaximum
ratedaveragepowermustnotbeexceeded.Pleaserefertothefulldatasheetandusermanualformore
informationonusingthePpkfeature.
   
ENVIRONMENTAL
ParameterDetailsMinMaxUnits
Storage
Temperature ‐40 85
°
C
HumidityRelative,noncondensing595 %
Altitude ‐200 5000 Metres
AirPressure  54 106 kPa
Operation
TemperatureFullPower‐20 50
°
C
Derateinputandalloutputsat2.5%/°C50 70
°
C
HumidityRelative,noncondensing595 %
Altitude ‐200 3000 Meters
AirPressure  78 106 kPa
NoiseLevelMeasured1mfromfan
–
NoLoad@25°C41 dBA
Shock3000bumpsat10G(16ms)halfsinewave
Vibration1.5G,10to200Hzsinewave,20Gfor15minin3axes

SAFETY
ParameterDetailsMinMaxUnits
Isolation
Voltage
InputtoOutput4000 Vac
InputtoChassis1500 Vac
OutputtoChassis250 Vdc
OutputtoOutput250 Vdc
Isolation
Clearance
PrimarytoSecondary(Reinforced)7mm
PrimarytoChassis(Basic)2.5 mm
Isolation
Creepage
PrimarytoSecondary(Reinforced)12 mm
PrimarytoChassis(Basic)4mm
Leakage
Current
Standard:250Vac,60Hz,25°C1500 uA
Medical:250Vac,60Hz,25°C300 uA
  
GENERALINSTALLATION
ParameterDetailsParameterDetails
EquipmentclassIFlammabilityrating 94V‐2
InstallationcategoryIIIPRatingIP10
Pollutiondegree2RoHSCompliance Yes
MaterialgroupIIIb(indooruseonly) 
  
MECHANICAL
ParameterDetails
Size77.7mmx133.7mmx41.0mm
(allexternaldimensions±1.0mm)
Weight400grams+60gramsperoutputmodule
MountingBottomorSidemounting(Seediagramdetails)

IMPORTANTINSTALLATIONNOTES

Thispowersupplyisintendedforusewithinequipmentorenclosureswhichrestrictsaccesstoauthorised
personnelonly.Theinstructionsinthismanualandallwarninglabelsontheproductmustbefollowed
carefully.
SAFETY
TheNEVO+600SisdesignedinaccordancewithsafetyrequirementsforUL60950‐1,EN60950‐1,IEC60950‐1,
CSA22.2no.60950‐1andLVDirective2006/95/EC.
TheNEVO+600MisdesignedinaccordancewithsafetyrequirementsforUL60601‐1,EN60601‐1,EN61010‐
1,IEC60601‐1,IEC61010‐1,CSA22.2no601‐1andLVDirective2006/95/EC.
Allpowersuppliesmustbeinstalledcorrectlyinacontrolledenvironmentwhichrestrictsaccesstoany
unauthorisedpersonnel.Equipmentandsystemmanufacturersmustprotectservicepersonnelagainst
unintentionalcontactwiththeoutputterminals.
DERATINGS
Temperature‐Inputandoutputpowermustbederatedby2.5%/°Cabove50°C.
InputVoltage‐Inputandoutputpowermustbederatedby0.95%/Vrmsbelow120Vrms(600W@
120Vrms,486W@100Vrms,429W@90Vrms)
Alwaysremembertotaketheappropriatederatingsintoconsiderationbeforespecifyinganypowersupply
foranapplication.IfindoubtcontactVoxPower.

HAZZARDS
Ifseriesand/orparallelcombinationsofoutputsexceedsafevoltageand/orenergylevels,thefinal
equipmentmanufacturermustprovideappropriateprotectionforbothusersandservicepersonnel.
HEALTHANDSAFETY
Tocomplywithsection6ofthehealthandsafetyatworkact,alabelthatisclearlyvisibletoservice
personnelmustbeplacedonthefinalequipment,whichwarnsthatsurfacesofthepowersupplymaybe
hotandshouldnotbetouchedwhentheproductisoperating.
FUSING
ThepowersupplyhasinternalsinglepolefusingintheL(Live)line.
SERVICING
Thepowersupplycontainsnouserserviceableparts.Repairsmustbecarriedoutbyauthorisedpersonnel
only.ContactVoxPowerLtdforfurtherinformation.
APPROVALLIMITATIONS–NORTHAMERICA
Whenthisproductisusedwith180VAC–253VACmainswherenoneutralispresent,connectthetwolive
wirestoL(Live)andN(Neutral)ontheinputconnector.
COOLING
Forpropercoolingofthepowersupply,theairintakeandoutletmustnotbeimpeded.Allow50mm
clearanceatbothendsandpositioncablingappropriately.
EARTHTERMINALMARKING
TocomplywiththerequirementsofUL60950‐1,EN60950‐1,IEC60950‐1,CSA22.2no.60950‐1,UL60601‐1,
EN60601‐1,EN61010‐1,IEC60601‐1,IEC61010‐1,CSA22.2no601‐1wheretheincomingwiringearthis
intendedforconnectionasthemainprotectiveearthingconductorandwheretheterminalsforsucha
connectionisnotsuppliedonacomponentorsubassemblysuchasaterminalblock,theusershalladdan
appropriatelabeldisplayingaprotectiveearthsymbolinaccordancewith60417‐2‐IEC‐5019directly
adjacenttotheterminal.Thelabelshouldbedurableandlegibleandshouldwithstandthe15srubtestas
perUL60950‐1section1.7.15.
WARRANTY
ContactyoursalesagentorVoxPowerforproductrepairs.SeeVoxPowerstandardtermsandconditionsfor
warrantyconditions.VoxPowerproductsarenotintendedforuseinconnectionwithlifesupportsystems,
humanimplantations,nuclearfacilitiesorsystems,aircraft,spacecraft,militaryornavalmissile,ground
supportorcontrolequipmentusedforthepurposeofguidancenavigationordirectionofanyaircraft,
spacecraftormilitaryornavalmissileoranyotherapplicationwhereproductfailurecouldleadtolossoflife
orcatastrophicpropertydamage.TheuserwillholdVoxPowerharmlessfromanyloss,costordamage
resultingfromitsbreachoftheseprovisions.
PRODUCTLABELS
NEVO+600MandNEVO+600S
Theexternalproductlabelcontainsinformationrelevanttothepowersystem.Thelabelcontainsinput
voltage,maximuminputcurrent,inputfrequency,maximumoutputpower,fuseratingandtype,serial
number,approvalsandproductpartnumberinformatNEVO+600o-oooo-ooo.
NEVOOUTPUTMODULES
Eachoutputmodulelabelcontainsinformationrelevanttothatparticularoutput.Thelabelcontainsvoltage
adjustmentrange,maximumoutputcurrent,serialnumber,approvalsandpartnumberinformatOPo.
OTHER
Alabelwarningthatexternalsurfacesarehotduringoperationandthattheunitshouldbeallowedto
cooldownproperlyshouldbeplacedontheunitwheresuchalabelisclearlyvisible.
TheNEVO+600rangeisdesignedtocomplywithEMCstandardsbutitdoesnotimplythattheend
systemwillcomply.
Toprolongthelifeoftheunituseindustfreeenvironment.
Unitscanbedamagedduringtransit.ContactyoursalesagentorVoxPowerandDONOTapplypowerto
theunitincaseoftransitdamage
Alwaysuseadequatelysizedcablesandensuregoodcrimpconnections.Usecablesupportstominimise
stressonconnectors.
Avoidexcessiveshockorvibration.




VoxPowerLtd.
Unit9RobinhoodBusinessPark
RobinhoodRoad
Ballymount,Dublin22
Rep.ofIreland
Tel:+35314264930
Fax:+35316335511
Email:moreinfo@vox‐power.com




DIMENSIONSANDMOUNTING


FixingsDetailsQuantityTypeTorque
MountingMH1,2,3,4,5MountingscrewsBottom–3
Side–2
M4–Note:Maximumpenetrationdepthis4.00mm
includingchassis1.50Nm
OutputsOutputMountingscrews2perModuleM3x5,Posi,CSK0.75Nm
CoverTopCoverMountingscrews5M3x5,Posi,CSK0.75Nm
FanFanMountingscrews2M3x24,Posi,CSK0.75Nm

CONNECTORSAND PINOUTS

PINOUTSINTERNALCIRCUITRY
J1INHIBIT
CircuitDetails
1Live
2Earth
3Neutral
J2
CircuitDetailsDetails
1PG
SlotA

2Inhibit
3PG
SlotB
POWERGOOD
4Inhibit
5PG
SlotC

6Inhibit
7PG
SlotD

8Inhibit
9GlobalInhibit
10ACOK
11+5V200mABiassupply
12COMACOK
J3
PositiveOutput
J4
NegativeOutput
J5
CircuitDetails
1‐Sense
2+Sense
3VoltageControl
4CurrentControl/Share/Out
5COM
6+5V10mABiassupply
  
REF.DETAILSMANUFACTURER HOUSING TERMINAL 
J1MainsInput:3Way,5.08mmwithfrictionlock,18‐24AWGMolex(2)0100130368701031
J2GlobalSignal:12Way,2.00mm,24‐30AWGMolex(2)511101260503948051
J3/J4(1)OutputPowertab:Tabsize6.35mmx0.80mmVarious(2)VARIOUS
J5OutputSignals:6Way,1.25mmwithfrictionlock,28‐32AWGMolex(2)151021060050058800
Notes:1.Terminalandwirecurrentratingmustexceedmaximumshortcircuitoutputcurrent.E.g.Output1=25A*1.25=31.25A
2.Directequivalentsmaybeused
3.Allcablesmustberated105°Cmin,equivalenttoUL1015

 
PARTNUMBERINGSYSTEM

NEVO+Powerseries NEVO+600M‐ 1 1 2 3 ‐0 0 0 FactoryUse
    
LeakageCurrent  Use‘0’forunusedslots.
Blankingplateswillbe
insertedatfactory
S‐Standard 
M‐Medical 
       
SlotA
–
Output#  SlotD
–
Output#
    
SlotB
–
Output#  SlotC
–
Output#
    
Wheninitiallyorderingnon‐nominalvoltagesettings add“/Voltage”aftereachoutput#whereaspecialvoltagesettingisrequired
E.g.If3.30VdcisrequiredinslotBandallotherslotsrequirenominalvoltagesthenuse:
NEVO+ 600M– 1–1/3.30– 2‐ 3
Thefactorywillthenissuea3digitcodeforyourspecificconfigurationthatcanbeusedforallfutureordersofthesame configuration
Whenorderinganinputunitwithnooutputsinserted,simplyorderNEVO+600MorNEVO+600S

VoxPowerLtd.
Unit9RobinhoodBusinessPark
RobinhoodRoad
Ballymount,Dublin22
Rep.ofIreland
Tel:+35314264930
Fax:+35316335511
Email:moreinfo@vox‐power.com
VoxPowerLtd.reservestherighttochangeorimproveanypartofthespecification,electricalormechanicaldesignormanufacturingprocesswithoutnotice.Pleaseconsultyourlocaldistributororcontact
VoxPowertoensurethatyouhavethelatestspecificationbeforeusingyourproduct.ForotherinformationrelatingtotheuseoftheproductpleaserefertothelatestNEVO+usermanual.VoxPower
reservestherighttomakechangeswithoutnoticetoanyofitsproducts.VoxPowerdoesnotassumeanyliabilityarisingoutoftheuseorapplicationofanyofitsproductsandofanyinformationtothe
maximumextentpermittedbylaw.Nolicense,expressorimplied,byestoppelorotherwise,toanyintellectualpropertyrightsisgrantedbythisdocumentorbyanyconductofVoxPower.VOXPOWER
DISCLAIMSALLWARRANTIESANDREPRESENTATIONS.INPARTICULARALLOTHERWARRANTIES,CONDITIONORTERMSRELATINGTOSUITABILITY,FITNESSFORPURPOSE,MECHANTABILITYORCONDITION
OFTHEPRODUCTSANDWHETHEREXPRESSORIMPLIEDBYSTATUREORCOMMONLAWOROTHERWISEAREEXCLUDED.    DocumentDOC6009rev03
-
+
Circuit # 2
Circuit # 1
J2