Vox Power VCCM600 Series User manual

VCCM600 Series
INSTALLATION MANUAL
AC/DC Conduction Cooled Configurable Power Supply
_______________________________________________________________________________________________
Page 1of 4Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T [phone] | www.vox-power.com
DOC-MN-004-09, VCCM600 Series Installation Manual
PLEASE READ THIS INSTALLATION MANUAL CAREFULLY BEFORE INSTALLING THIS PRODUCT AND KEEP THIS MANUAL FOR FUTURE REFERENCE.
All specifications are believed to be correct at time of publishing. Vox Power Ltd reserves the right to make changes to any of its products and to change or improve any part of the
specification, electrical or mechanical design or manufacturing process without notice. Vox Power Ltd does not assume any liability arising out of the use or application of any of its products
and of any information to the maximum extent permitted by law. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or
by any products of Vox Power Ltd. VOX POWER LTD DISCLAIMS ALL WARRANTIES AND REPRESENTATIONS OF ANY KIND WHETHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO,
IMPLIED WARRANTIES OF SUITABILITY, FITNESS FOR PURPOSE, MERCHANTABILITY AND NONINFRINGEMENT.
Please consult your local distributor or Vox Power directly to ensure that you have the latest revision before using the product and refer to the latest relevant user manual for further information
relating to the use of the product. Vox Power Ltd products are not intended for use in connection with life support systems, human implantations, nuclear facilities or systems, aircraft,
spacecraft, military or naval missile, ground support or control equipment used for the purpose of guidance navigation or direction of any aircraft, spacecraft or military or naval missile or any
other application where product failure could lead to loss of life or catastrophic property damage. The user will hold Vox Power Ltd harmless from any loss, cost or damage resulting from its
breach of these provisions.
Important installation information
This VCCM600 series of configurable power supplies are intended for use within end customer applications which restrict access to un-authorized personnel. The instructions in this manual
and all warning labels on the product must be adhered to carefully.
SAFETY
The VCCM600S and VCCM600M series are designed in accordance with the relevant safety requirements of IEC/EN/UL/CSA 62368-1, IEC/EN/UL/CSA 60950-
1, IEC/EN/UL/CSA 60601-1, Low voltage Directive LVD 2014/35/EU and EMC directive EMC 2014/30/EU. All VCCM600 series power supplies must be
installed correctly in a controlled environment which restricts access to any un-authorised personnel. Equipment and system manufacturers must protect
service personnel against unintentional contact with the output terminals.
HAZZARDS
Dangerous voltages are present within the power supply.
It should only be handled by qualified personnel when the power supply has been disconnected from the mains supply voltage for more than 3 minutes.
External surfaces of the power supply may become extremely hot during and after operation. Appropriate care should be taken. If series and/or parallel
combinations of outputs exceed safe voltage and/or energy levels, the final equipment manufacturer must provide the appropriate protection for both
users and service personnel.
DE-RATINGS
Ambient
Temperature
•The input module power must be de-rated by 2.5%/°C above 50°C ambient up to a maximum ambient temperature of 70°C.
Baseplate
Temperature
•The output module power and current must be de-rated by 2.5%/°C above 85°C baseplate up to a maximum baseplate
temperature of 105°C.
Input Voltage
•
The input module power must be de-rated by 5W/VRMS below120 VRMS (600W @ 120 VRMS, 450W @ 90 VRMS)
Note that the mains supply voltage tolerance must be included when calculating the derating. E.g. 100V nominal mains
with -15% tolerance must be derated to 85V rating.
Remember to take the appropriate de-rating into consideration before specifying any VCCM600 power supply for an application.
If in any doubt, please contact Vox Power directly or your local Vox Power representative.
HEALTH AND
SAFETY
To comply with section 6 of the health and safety at work act, a label that is clearly visible to service personnel must be placed on the final equipment.
These labels warn that surfaces of the power supply may be hot and should not be touched when the product is operating.
FUSING
The power supply has internal dual pole fusing. One fuse in each line.
Fuses are not replaceable.
Damaged units should be returned to Vox Power for analysis and repair.
DC operation is not covered by safety approvals. Contact Vox Power for details.
SERVICING
The power supply contains no user serviceable parts. Repairs must be carried out by authorised personnel only. Contact Vox Power for further information.
APPROVAL
LIMITATIONS
NORTH AMERICA - When this product is used with 180V
AC
–253V
AC
mains where no neutral is present, connect the two live wires to L (Live) and N (Neutral)
on the input connector.
COOLING
For proper operation of the power supply, the user must ensure sufficient cooling to maintain all component temperatures within specifications. A
thorough review of the user manual should be carried out for details of thermal performance.
EARTH TERMINAL
MARKING
To comply with the requirements of IEC/EN/UL/CSA 62368-1, IEC/EN/UL/CSA 60950-1 & IEC/EN/UL/CSA 60601-1, where the incoming wiring earth is
intended for connection as the main protective earth conductor and where the terminals for such a connection is not supplied on a component or
subassembly, the user shall add an appropriate label displaying a protective earth symbol in accordance with IEC60417-5019 (2006-08) directly adjacent to
the terminal. The label should be durable and legible and should withstand the 15 second rub test as per UL60950-1 section 1.7.15.
WARRANTY
Contact your sales agent or Vox Power for product repairs. See Vox Power standard terms and conditions for warranty conditions.
PRODUCT LABELS
The external product label contains information relevant to the power system. The label contains input voltage, maximum input current, input frequency,
maximum output power, fuse rating and type, serial number, approvals and product part number in form VCCM600x-yyyy-zzz.
VCCM OUTPUT
MODULES
Each output module label contains information relevant to that output. The label contains voltage adjustment range, maximum output current, serial
number, approvals and the part number in format OPx.
OTHER
•
A label warning that external surfaces are hot during operation and that the unit should be allowed to cool down properly should be placed on
the unit where such a label is clearly visible.
•The VCCM600 series is designed to comply with EMC standards but it does not imply that the end system will comply.
•To prolong the life of the unit, use in dust free environment.
•Units can sometimes be damaged during transit. In the event of transit damage, DO NOT connect power to the unit. Contact your sales agent or
Vox Power.
•Always use adequately sized cables and ensure good crimp connections. Use cable supports to minimise stress on connectors.
•Avoid excessive shock or vibration.

Page 2of 4Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T [phone] | www.vox-power.com
DOC-MN-004-09, VCCM600 Series Installation Manual
Specifications
INPUT MODULE SPECIFICATION SUMMARY
Parameter Details Min Typical Max Units
AC Input Voltage
Nominal range is 100V
RMS
to 240V
RMS
85
264
V
RMS
AC Input Frequency
Contact factory for 400Hz operation.
50/60
Hz
DC Input Voltage
Not covered by safety approvals. Contact Vox Power.
120
370
V
DC
Output Power Rating
De-rate linearly from 600Watts at 120V
RMS
to 425Watts at 85V
RMS
600
Watts
Input Current
600Watts output at 120Vrms input
6
Amps
Fusing
Each line fused (5x20 Fast acting)
8
Amps
Power Factor
0.99
Size
177.8 (L) x 101.6 (W) x 41.0 (see diagram for tolerance details)
mm
Weight
650 + 100 per output module
Grams
Note 1.
Note 2.
VCCM input modules can only be used with VCCM output modules and must not be used for any other purpose.
Only use a power source of the type indicated on the product label.
OUTPUT MODULE SPECIFICATION SUMMARY
MODEL Output Voltage Output
Current
Rated
Power
Peak
Power
Load
Reg.
Line
Reg.
Cross
Reg.
Ripple &
Noise
Min.
Nom.
Max.
OPA
1.5V
5V
7.5V
25A
125W
187.5W
±50mV
±5mV
±10mV
50mV
PP
OPB
4.5V
12V
15V
15A
150W
225W
±100mV
±12mV
±24mV
120mV
PP
OPC
9V
24V
30V
7.5A
150W
225W
±150mV
±24mV
±48mV
240mV
PP
OPD
18V
48V
58V
3.75A
150W
217.5W
±300mV
±48mV
±96mV
480mV
PP
Note 1.
VCCM output modules can only be used with VCCM series input modules and must not be used for any other purpose.
Note 2.
VCCM output modules must be used within their ratings at all times. Please review product datasheet and user manual for further information.
SAFETY SPECIFICATIONS
Parameter Details Max Units
Isolation Voltages
Input to Output (2 MOPP). Do not perform test on assembled unit(1)
4000
V
AC
Input to J2 standby control (2 MOPP)
4000
V
AC
Input to Chassis (1 MOPP)
1500
V
AC
Global signals (J3) to Output/Chassis
500
V
DC
Output to Output/Chassis (Standard modules)
500
V
DC
Earth Leakage Current
INDUSTRIAL: Normal condition, 264Vac, 63Hz, 25°C
1500
uA
MEDICAL: Normal condition, 264Vac, 63Hz, 25°C
300
uA
Touch Leakage Current
Output to Earth. Standard modules 264Vac, 63Hz, 25°C NC/SFC
20/200
uA
Patient Leakage Current
Standard modules 264Vac, 63Hz, 25°C NC/SFC (2)
-----
uA
Note 1. Testing an assembled unit to 4000V
AC
may cause damage. Please refer to application note (APN-002) on Vox Power website or contact Vox Power representative.
Note 2. Not Applicable
INSTALLATION SPECIFICATIONS
Parameter Details Parameter Details
Equipment class
I
Flammability Rating
94V-2
Overvoltage category
II
Ingress protection rating
IP10
Material Group
IIIb (indoor use only)
ROHS compliance
2011/65/EU & 2015/863/EU
Pollution degree
2
Intended usage environment
Home Healthcare (M)/ Industrial (S)
ENVIRONMENTAL SPECIFICATIONS
Parameter Details Non-Operational Operational Units
Min Max Min Max
Air
Temperature Operational limits subject to appropriate de-ratings -51 +85 -40(1) 70 °C
Humidity
Relative, non-condensing
5
95
5
95
%
Altitude
-200
5000
-200
3000
m
Shock
EN 60068-2-27: Half sine, 3 axes, 3 positive & 3 negative.
50, 11
30,18
g, mS
810G: Method 516.6, Procedure IV, Transit drop
Vibration
EN 60068-2-6: Sine,10 – 500 Hz, 3 axes, 1 oct/min., 10 cycles each axis
2
g
EN 60068-2-64: Random, 5 – 500 Hz, 3 axes, 30 min.
0.02,2.56
0.0122,1
g2/Hz, g
RMS
810G: Method 514.6, Procedure I (General Vibration)
Category 4 (Trucks & Trailers, Composite wheeled vehicle), Figure 514.6C-3.
Category 7 (Aircraft, Jet cargo), Figure 514.6C-5 General exposure
Category 24, (All, Minimum integrity) Figure 514.6E-1
Thermal shock
MIL-STD-810G Method 503.5 Procedure I-C. Multi-cycle. 3 shocks.
-51
85
°C
Notes
1. Some specifications may not be met below -20°C.

Page 3of 4Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T [phone] | www.vox-power.com
DOC-MN-004-09, VCCM600 Series Installation Manual
Mechanical Dimensions and Mounting
SCREWS
Location
Details
Penetration
Tightening
Baseplate Mount: M1 – M6 Hole size, Diameter 5.00mm 4mm Baseplate thickness 0.55NM
Output Module Mount: O1 – O8 M3 CSK M3 CSK screw, 8mm max length 0.5NM
Input module Mount: F1 – F5 Do not remove or adjust Do not remove or adjust Do not remove or adjust
Transformer module Mount: F6 – F7 M3 CSK M3 CSK screw, 6mm max length 0.5NM
Output Module Terminal M4 SEM M4 SEM screw, 8mm max length 0.55NM
Unless stated otherwise, all dimensions are in millimetres and in accordance with DIN2768-1/2 CLASS C

Page 4of 4Vox Power Limited | Unit 2, Red Cow Interchange Estate, Ballymount, Dublin 22, D22 Y8H2, Ireland | T [phone] | www.vox-power.com
DOC-MN-004-09, VCCM600 Series Installation Manual
Connector details
PINOUTS
Circuit
Details
J1 – Mains Input
1
Live
2
Neutral
3
Earth
J2 – Standby control
1
Standby control negative
2
Standby control positive
J3 – Global Signals
1
Slot 4 - Power Good
2
Slot 4 - Inhibit
3
Slot 3 - Power Good
4
Slot 3 - Inhibit
5
Slot 2 - Power Good
6
Slot 2 - Inhibit
7
Slot 1 - Power Good
8
Slot 1 - Inhibit
9
Temperature sense (T
SNS
)
10
AC OK
11
+5V (Bias Supply 1A)
12
COM
J4 -Output Signals
1
- Sense
2
+ Sense
3
COM
4
I Control
5
V Control
6
+5V (Bias Supply 10mA)
MATING CONNECTORS
Ref.
Details
Manufacturer
Housing
Terminal
J1 - Mains Input
3 Pin, Barrier, 6-32 Steel Screws, 0.8 Nm or 7 Lb-In Torque (1)
J2 - Standby control 2 Pin, 1.25mm, with Friction Lock, 28-30AWG MOLEX 0510210200 0500588000
J3 - Global Signals 12 Pin, 2mm, with Friction Lock, 24-30 AWG, WIRE TO BOARD MOLEX 0511101260 0503948051
12 Pin, 2mm, with Friction Lock, 24-30 AWG, IDT CABLE TO BOARD
MOLEX
0875681273
J4 - Output Signals
6 PIN, 1.25mm, with Friction Lock, 28-30AWG
MOLEX
0510210600
0500588000
Output Power
Positive/Negative, M4 terminal, 0.55Nm, use appropriately rated crimp terminal
Notes
1. Cable 14-18AWG, 300V, 16A, 105°C, use appropriately rated crimp terminal.
2. Direct equivalents may be used for any connector parts.
3. All cables must be rated 105°C min, equivalent to UL1015
PART NUMBERS AND ORDERING INFORMATION
Series name VCCM600 M - A A B B - 0 0 0 Factory Use
Leakage Current
Use '0' for unused slots.
M = Medical
S = Industrial
Slot 1 - Output # Slot 4 - Output #
Slot 2 - Output # Slot 3 - Output #
Industrial input module has ITE approvals (IEC62368 & IEC60950), Medical input module has medical approvals (IEC60601)
Contact your Distributor or Vox Power for special configuration requirements. The factory may allocate a 3 digit suffix to identify such requirements.
Unless stated otherwise, all dimensions are in millimetres and in accordance with DIN2768-1/2 CLASS C