WAGNER TOPFINISH GM 1030P User manual

B_06965
TOPFINISH GM 1030P
Airspray manual gun for at
and round jet nozzles
Version 02/2019

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VERSION 02/2019 ORDER NUMBER DOC 2397374 TOPFINISH GM 1030P
Table of Contents
1 ABOUT THESE INSTRUCTIONS 6
1.1 Preface 6
1.2 Warnings, Notices and Symbols in these Instructions 6
1.3 Languages 7
1.4 Abbreviations 7
1.5 Terminology for the Purpose of this Manual 7
2 CORRECT USE 8
2.1 Device Type 8
2.2 Type of Use 8
2.3 For Use in Potentially Explosive Areas 8
2.4 Processible Working Materials 8
2.5 Misuse 8
3 IDENTIFICATION 9
3.1 Explosion Protection Identication 9
3.2 Identication "X" 9
3.3 Type Plate 10
4 BASIC SAFETY INSTRUCTIONS 11
4.1 Safety Instructions for the Operator 11
4.1.1 Electrical Devices and Equipment 11
4.1.2 A Safe Work Environment 11
4.1.3 Personnel Qualications 12
4.2 Safety Instructions for the Personnel 12
4.2.1 Personal Safety Equipment 12
4.2.2 Safe Handling of WAGNER Spray Devices 13
4.2.3 Grounding the Device 13
4.2.4 Product Hoses 14
4.2.5 Cleaning and Flushing 14
4.2.6 Maintenance and Repair 15
4.2.7 Protective and Monitoring Equipment 15
5 DESCRIPTION 16
5.1 Components 16
5.2 Mode of Operation 16
5.3 Standard Equipment 16
5.4 Data 17
5.4.1 Materials of Paint-wetted Parts 17
5.4.2 Technical Data 17
5.4.3 Dimensions and Connections 17
5.4.4 Air Flow 18

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6 ASSEMBLY AND COMMISSIONING 19
6.1 Training of Assembly/Commissioning Personnel 19
6.2 Storage Conditions 19
6.3 Installation Conditions 20
6.4 Installation and Connection 20
6.4.1 Typical Airspray Spraying System 20
6.4.2 Ventilation of the Spray Booth 20
6.4.3 Air Supply Lines 21
6.4.4 Product Supply Lines 21
6.5 Grounding 21
6.6 Safety Checks 21
6.7 Lacquer Preparations 21
6.8 Commissioning 22
6.8.1 Procedure 22
6.8.2 Verifying a Safe Operational Condition 22
7 OPERATION 23
7.1 Training the Operating Personnel 23
7.2 Tasks 23
7.2.1 Starting to Spray with the Airspray 23
7.3 Adjusting the Spray Pattern 24
7.3.1 Adjusting Spray Pattern 25
7.3.2 Setting the Product Flow Rate 25
7.4 Pressure Relief / Work Interruption 27
7.5 Cleaning the Nozzle and Eliminating Nozzle Clogging 28
8 CLEANING AND MAINTENANCE 29
8.1 Cleaning 29
8.1.1 Safety Instructions 29
8.1.2 Cleaning Personnel 29
8.1.3 Flushing and Cleaning the Spray Gun 29
8.2 Maintenance 30
8.2.1 Maintenance Personnel 30
8.2.2 Safety Instructions 30
8.2.3 Safety Checks and Maintenance Intervals 31
8.2.4 Replacing the Product Hose or Air Hose 32
9 TROUBLESHOOTING AND RECTIFICATION 33
10 REPAIR WORK 34
10.1 Repair Personnel 34
10.2 Repair Notes 34
10.3 Tools 35
10.4 Changing Needle Packings 36
10.5 Changing the Air Valve 37
10.6 Changing Shaping Air Regulator 38
10.7 Changing Shaping Air Regulator 110 39
10.8 Tightening Nozzle Nut 40
10.9 Replacing Nozzle or Needle 41

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11 FUNCTION TEST 42
12 DISPOSAL 43
13 ACCESSORIES 44
13.1 Air caps 44
13.2 Nozzles and Needles 45
13.3 Nozzles 45
13.4 Hose Sets 46
13.5 Additional Accessories 47
14 SPARE PARTS 48
14.1 How Can Spare Parts Be Ordered? 48
14.2 Spare Parts List Topnish GM 1030P 49
15 EU DECLARATION OF CONFORMITY 50

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VERSION 02/2019 ORDER NUMBER DOC 2397374 TOPFINISH GM 1030P
1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to the operating and
service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual.
Operating and service personnel should be instructed according to the safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this manual highlight particular dangers to users and to the
device and state measures for avoiding the hazard. These warning instructions fall into the
following categories:
DANGER Immediate risk of danger.
Non-observance will result in death or serious injury.
WARNING Potential danger.
Non-observance may result in death or serious injury.
CAUTION Potentially dangerous situation.
Non-observance may result in minor injury.
NOTICE Potentially dangerous situation.
Non-observance may result in damage to property.
Note: Provides information about particular characteristics and
how to proceed.
Explanation of warning notice:
LEVEL OF DANGER
This notice warns you of a danger!
Possible consequences of not observing the warning notice.
The measures for preventing the hazard and its consequences.

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1.3 LANGUAGES
The operating manual is available in the following languages:
Original operating manual
Language Order no.
German 2397373
Translation of the original operating manual
Language Order no. Language Order no.
English 2397374 Russian 2406532
French 2397375 Chinese 2406533
Italian 2397376
Spanish 2397378
Additional languages on request or at: www.wagner-group.com
1.4 ABBREVIATIONS
Order no. Order number Wrench size
Spare part for low-viscosity (LV) products
Marking in the spare parts lists for high-viscosity (HV) products
Position Low air
Number of pieces Manual gun
1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning
Cleaning Manual cleaning of devices and device parts with cleaning
agent.
Flushing Internal ushing of paint-wetted parts with ushing agent.
Product pressure
generator
Pump or pressure tank.
Personnel qualications
Trained person Is instructed in the tasks assigned to him/her, the potential risks
associated with improper behavior as well as the necessary
protective devices and measures.
Electrically trained
person
Is instructed by an electrician about the tasks assigned to him/her,
the potential risks associated with improper behavior as well as
the necessary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible
hazards based on his/her technical training, knowledge and
experience in relevant provisions.
Skilled person in
accordance with
TRBS 1203
(2010/Revision 2012)
A person who, based on his/her technical training, experience
and recent vocational experience, has sucient technical
knowledge in the areas of explosion protection, protection
from pressure hazards and electric hazards (if applicable) and
is familiar with the relevant and generally accepted rules of
technology so that he/she can inspect and assess the status of
devices and coating systems based on workplace safety.

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VERSION 02/2019 ORDER NUMBER DOC 2397374 TOPFINISH GM 1030P
2 CORRECT USE
2.1 DEVICE TYPE
Manual gun for manually coating work pieces.
Topnish GM 1030P
2.2 TYPE OF USE
The spray gun is suitable for atomizing liquid products, particularly coating products,
using the Airspray process:
– Non-ignitable products.
– Ignitable products.
WAGNER explicitly prohibits any other use!
The device may only be operated under the following conditions:
Use the device only to work with the products recommended by WAGNER.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The operating personnel must be trained on the basis of this operating manual.
2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS
The device is suitable for use in potentially explosive areas as dened in
Directive 2014/34/EU (ATEX), (see Explosion protection marking Chapter 3.1).
2.4 PROCESSIBLE WORKING MATERIALS
Lacquers and paints, greases, oils and corrosion inhibitor, glue, ceramic glazes, stains.
If you want to spray working materials other than the aforementioned, contact a WAGNER
representative.
Note:
Contact your localWAGNER dealer and the lacquer manufacturer if you encounter application
problems.
2.5 MISUSE
Misuse can lead to physical injury and/or property damage!
Special attention must be paid that:
No dry coating products, e.g., powder are processed.
no food, medicine or cosmetics are processed.
It is important to note that the device's materials are not food-safe.

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VERSION 02/2019 ORDER NUMBER DOC 2397374 TOPFINISH GM 1030P
3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
As dened in the Directive 2014/34/EU (ATEX), the device is suitable for use in potentially
explosive areas.
Device type: Airspray manual gun Topnish GM 1030P
Manufacturer: Wagner International AG
CH-9450 Altstätten, Switzerland
II 2G X
CE European Communities
Ex Symbol for explosion protection
II Device class II
2 Category 2 (zone 1)
G Ex-atmosphere gas
X Special notice
3.2 IDENTIFICATION "X"
The maximum surface temperature corresponds to the permissible product temperature.
This and the permissible ambient temperature can be found in Chapter 5.4.2.
Safe Handling of WAGNER Spray Devices
Mechanical sparks can form if the device comes into contact with metal.
In an explosive atmosphere:
knocking or pushing metal against metal is to be avoided;
do not drop the device.
Ignition temperature of the coating product
Ensure that the ignition temperature of the coating product is above the maximum
surface temperature.
Medium supporting atomizing
To atomize the product, use only weakly oxidizing gases, e.g., air.
Cleaning
If there are deposits on the surfaces, the device may form electrostatic charges. Flames or
sparks can form during discharge.
Remove deposits from the surfaces to maintain conductivity.
Use only a damp cloth to clean the device.

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VERSION 02/2019 ORDER NUMBER DOC 2397374 TOPFINISH GM 1030P
3.3 TYPE PLATE
B_06966
3
1
max. p air
max. p fluid
8 bar (116 psi)
II 2G X
YB-SN: YY-XXXX
GM 1030P
Wagner Int. AG, CH-9450 Altstaetten
2
Designation
1 Maximum air inlet pressure/product pressure
2 Spray gun model and manufacturer
3 Explosion protection identication and year of manufacture serial number (YB-SN)